JPS61295026A - 熱可塑性プラスチック製成形体の束を端面側で溶接するための装置 - Google Patents

熱可塑性プラスチック製成形体の束を端面側で溶接するための装置

Info

Publication number
JPS61295026A
JPS61295026A JP61141549A JP14154986A JPS61295026A JP S61295026 A JPS61295026 A JP S61295026A JP 61141549 A JP61141549 A JP 61141549A JP 14154986 A JP14154986 A JP 14154986A JP S61295026 A JPS61295026 A JP S61295026A
Authority
JP
Japan
Prior art keywords
bundle
groove
welding
melt
end faces
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP61141549A
Other languages
English (en)
Other versions
JPH0733070B2 (ja
Inventor
ハインツ・グロス
クラウス・エルンスト・ペールマン
ハルトムート・シコフスキー
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Roehm GmbH Darmstadt
Original Assignee
Roehm GmbH Darmstadt
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Roehm GmbH Darmstadt filed Critical Roehm GmbH Darmstadt
Publication of JPS61295026A publication Critical patent/JPS61295026A/ja
Publication of JPH0733070B2 publication Critical patent/JPH0733070B2/ja
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/03—After-treatments in the joint area
    • B29C66/034—Thermal after-treatments
    • B29C66/0342—Cooling, e.g. transporting through welding and cooling zone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/137—Beaded-edge joints or bead seals
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B29C66/5227—Joining tubular articles for forming multi-tubular articles by longitudinally joining elementary tubular articles wall-to-wall (e.g. joining the wall of a first tubular article to the wall of a second tubular article) or for forming multilayer tubular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/735—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the extensive physical properties of the parts to be joined
    • B29C66/7352—Thickness, e.g. very thin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8181—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
    • B29C66/81811—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91421—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91441—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time
    • B29C66/91443—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time following a temperature-time profile
    • B29C66/91445—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time following a temperature-time profile by steps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B29C66/9192—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
    • B29C66/91921—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B29C66/9192—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
    • B29C66/91921—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
    • B29C66/91931—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B29C66/9192—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
    • B29C66/91921—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
    • B29C66/91931—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined
    • B29C66/91933—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined higher than said fusion temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B29C66/9192—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
    • B29C66/91921—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
    • B29C66/91931—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined
    • B29C66/91935—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined lower than said fusion temperature
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00—Tubular elements; Assemblies of tubular elements
    • F28F1/006—Tubular elements; Assemblies of tubular elements with variable shape, e.g. with modified tube ends, with different geometrical features
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/06—Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material
    • F28F21/062—Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material the heat-exchange apparatus employing tubular conduits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
    • B29C65/30—Electrical means
    • B29C65/305—Electrical means involving the use of cartridge heaters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/929—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037—Other properties
    • B29K2995/0072—Roughness, e.g. anti-slip
    • B29K2995/0073—Roughness, e.g. anti-slip smooth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/18—Heat-exchangers or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/60—Multitubular or multicompartmented articles, e.g. honeycomb
    • B29L2031/601—Multi-tubular articles, i.e. composed of a plurality of tubes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24149—Honeycomb-like
    • Y10T428/24165—Hexagonally shaped cavities

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、熱可塑性プラスチック製成形体の束を端面側
で溶接する方法及び装置に関する。
従来の技術 西ドイツ国実用新案第８４２９１．５７号明細書によれ
ば、重なっている押出成形されたプラスチック製中空板
材の束から成る熱交換器は、端面側が中空室相互の間に
挿入された帯状ヒーターにより、付着している束に溶接
される。この操作法は例えば管のようなたいていの中空
異形成形体に適用するのは困難である。
西ドイツ国特許第２６０３６１５号明細書には、熱可塑
性プラスチック製の管束を溶接する装置が記載されてお
り、この装置では、端面に圧着され、管に相応してリン
ク状の溝を有する２つの被加熱板材の間で管束が張設さ
れている。
溝中に突入している管端部が溶融されかつ相互に溶着す
る。しかしその際に低い圧力しか適用することができな
い。それというのもそうでない場合には融液が管の壁厚
よりも大きい幅の溝から流出してしまうからである。し
かしながら適用し得る低圧は管端部の完全な溶接を保障
しない。
本発明は、端面が１つの面に存在しかつ端面側の端部が
面状で相互に接している、任意の横断面を有する熱可塑
性プラスチック成形体の束を改良された方法ないしは改
良された装置により確実かつ完全に溶接するという課題
に基づいている。
問題点を解決するための手段 この課題の解決に当たり、本発明は加熱可能な溝を有す
る、束の端面に圧着し得る板材を備えた公知の装置から
出発し、その溝は束の横断面に相応して設けられており
かつ面状で相互に接している相応する成形体端部の厚さ
より広い幅を有する。この装置を作動させる際に、面状
で相互に接している端部を加熱されている溝中に加圧下
に押し込み、プラスチックを溶融させかつ相互に接して
いる端部から生じる融液の融合後に溝中で溶融温度より
低温に冷却する。
本発明により、圧着可能な板材は、溝の底がプラスチッ
クの溶融温度に又はそれ以上に加熱可能であるが、溝の
人口は底区域とは反対に作動中プラスチックの溶融温度
を下廻るように断熱性であるように構成されている。人
口区域への熱流動が非常に高くて、そこで溶融温度を上
廻ってしまう場合には入口区域に冷却装置を設けるべき
である。重要なことは、入口区域が全面的に断熱性であ
りかつ場合によっては冷却可能なことであり、即ちプラ
スチック成形体が溝中に突入しているそれぞれの個所で
ある。このことは、板材が成形体束の端面よりも小さい
場合に溝の側方開口部に関してもあてはまる。本発明に
よる溶接法では溝中に突入する成形体の端部を加圧する
と溝の加熱されている空間は融液で充填されかつ融液は
溝の入口の壁と成形体の突入している部分との間の空隙
中に流動し、ここで溶融流度より低温に冷却されかつ固
化する。
発明の効果 溝の入口の空隙中に流動しかつそこで固化した溶融物は
加熱されている溝空間を密閉する。
この密閉が融液が溝から流出するのを全面的に阻止する
。それ故本発明により、溝の加熱されている空間がプラ
スチック融液で満たされかつ中空異形成形体の相互に接
している端部が溝の形状により規定される継目の形成下
に相互に融着する圧力を適用することができる。人口区
域の断熱もしくは冷却は、溝の底区域から流出する融液
をそこで固化する作用を有するばかりでなく、中空異形
成形体の端部を溝のこの部分では溶融せず、それ政情の
底区域に圧力を付与することができる。
発明の用途 本発明による方法及び装置は、非常に多種多様な目的に
好適である成形体の溶接束の製造に有用である。優れて
いる用途は、熱交換器又は蓄熱器の製造である。蓄熱器
として束を使用する際に、熱は流動する熱媒から吸収し
かつ次の操作段階で冷媒に付与する。この用途にとって
、溶接した束では端面方向から流動させることができる
。溶接した束を、異なる温度の２つの流動媒体の間の熱
交換に使用する場合、少なくとも２つの相互に分離して
いる通路系が必要であ通 り、一方は端面から流通しかつ他方は束の側方通 から流ダし得る。
代表的な蓄熱器−又は熱交換用成形体は断面積０．１〜
６Ｒ及び長さ０．５〜Ｌｏｍを有する。
しかし本発明は更に大きな又は小さな束の製造も可能に
する。
実施例 本発明は、一定の形状のプラスチック成形体の溶接に限
定されるものではない。２つ又はそれ以上の同じか又は
異なる形状の成形体を、それらの縁が少なくとも部分的
に面状に相互に接しかつ共通の縁（本明細書ではゝ端面
”と表わす）を形成するように束に継ぎ合わせることを
可能にする限り、成形体の形状は任意である。
薄壁の成形体を相互に溶着すると優れている。
１つの操作工程で本発明により溶接すべき端面は１つの
面中に存在すべきであり、その面が平面であると有利だ
が、そうである必要はない。
面は湾曲状、丸天井形又は屈曲していてもよい。
束は１個又は数個の端面で溶接していてよい。
同時に別々の工具であるいは連続的に溶着することので
きるその都度２つの端面が向かい合っていると有利であ
る。
成形体とは少なくともその長手延長部の主要部において
同一の異形断面を有するものであり、かつ中空室１個以
上を有するようなものが優れている。そのような成形体
は押出により製造可能でありかつ押出方向に対して横方
向に端面を有する。束にしたすべての中空異形成形体が
同じ長さを有すると有利であり、２つの等しい端部を有
する束が製造される。両方の端面をｍ一般的には同時に
一本発明により溶接すると有利である。
成形体をその端面の全周で相互に溶接することはいつも
必要とは限らず、時々、それぞれが強度に対する要件を
満足する溶接個所が得られる場合にそれで十分である。
本方法の実施可能性にとって、端部が溶接されていない
個所で面状に相互に接しているか又は自由な区間を有し
ているかどうかは問題ではない。しかしながら、端部の
面状に相互に接してはいない部分を、溶接端面が無段階
の面中に存在するように相応する溝中で溶融させること
も有利なはずである。
それ故、板材のすべての溝の底面も１つの面中に存在す
べきである。
中空異形成形体の溶接では、端面では中空室だけが解放
されていてかつ個々の中空異形成形体の相互間の間隙が
端面側からは貫通していないことが望ましい。この場合
には、中空異形成形体が端面側の端部のその全周で、周
が束の外面に位置しない限り相互に面状に接している必
要がある。例えば、中空異形端部は正六角形の形状を有
しかつ・・チの巣のように相互に接していてよい。２つ
の平滑で平行な外壁と連結用ウェブとより成る中空板材
は積み重ねて、本発明により端面側で溶接することがで
きる。基本的にはこのような束には、異形断面が継ぎ合
せられて閉じているすべての中空異形成形体が適してい
る。
本発明の目的には、中空異形成形体の端部だけが面状に
相互に接しているだけで十分である。
端面から離れた他の区域では他の形状の断面を有してい
てよい。例えば、主に円形の断面を有しかつ正六角形断
面に拡がっている端部を有する管を使うことができる。
端部が面状に相互に接している区域は溝の深さよりも若
干長くする。
管束形態交換器の製造には、拡大した端部を有する管を
使うと有利である。これにより束に継ぎ合せる際に拡が
っていない管断面相互の間に流動可能な間隙が解放され
たままで存在する。
熱可塑性プラスチックとしては室温では剛性で、範囲約
５０〜３００°Ｃで溶融する成形材料が該当する。しか
し本発明はこの温度範囲に限定されてはいない。”溶融
温度パとは、プラスチックが、２つの別々に生成した融
液が少なくとも加圧下に融合して継ぎ目がないように固
化する成形体を形成する程度に可塑的に軟化する温度を
表わす。異なるプラスチックの融液がこの前提条件を満
足する場合、これらの異なるプラスチックからのプラス
チック成形体を束に溶接することもできる。プラスチッ
クは溶融温度より低温では熱可塑的に軟化した状態で存
在する。軟化温度より低温に冷却する際に初めて硬質状
態（ガラス状態）に移行する。好適なプラスチックの例
としては、ポリエチレン、ポリプロピレン、ポリスチレ
ン、ポリ塩化ビニル、ポリアクリレート、ポリカーゼ不
、ポリスルホン、ポリフェニレンオキシド、？リエーテ
ルイミド、ポリエーテルエーテルケト／又はポリアミド
が挙げられる。
次に本発明を添付図面の第１図〜第４図に基づいて中空
異形成形体束の溶接の例について詳説するが、この実施
形に限定されるものではない。
第１図において１は中空異形成形体束に圧着可能な、溝
２を備えた板材を表わす。溝２の底３は発熱体牛又は熱
媒が流動し得る通路４によりプラスチックの溶融温度又
はそれ以上に加熱可能である。溝２の入口５は冷媒通路
６を介して冷却可能である。熱媒もしくは冷媒の供給管
は明らかであるので図示されていない。溶融温度を上廻
って加熱可能な板材１の部分８は有利に鋼、アルミニウ
ム又は真チユウのような金属より成る。断熱部分９も同
様に金属より成っていてよい。それらの間に有利に断熱
材、例えば鉱物繊維フリース、場合により繊維又は織物
で補強されている熱安定性のプラスチック圧縮成形材又
はセラミック体からの層１０が間挿されている。しばし
ば、断熱部分９自体がこの種の断熱材より成る場合には
それで十分である。
ポリフェニレンオキシド類の２つの端部１１゜１２の溶
接に当たり、溝２の底３を２４０〜２６０℃に加熱しか
つ人口５は冷却により１３０℃より低い温度に保持する
。一般に、入口区域をプラスチックの軟化温度を下廻る
温度に保持すると優れている。被加熱溝区域中のインサ
ート力により発生する圧力は例えば０．６〜１００Ｎ　
／　ｃａ″′Ｃある。それにより融液流１３が溝２の底
３から入口の間隙中に流れ、ここで融液流１３は冷い入
口５の壁と接触して固化する。加熱されている溝空間中
に突入している材料が均質に融合しかつ溝空間中に完全
に満たされたら、加熱を中止しかつ材料を溝中で溶融温
度より低く、殊に軟化温度より低温に冷却することがで
きる。
これが周囲空気への放熱によっては迅速に十分には行な
われない場合、冷却を冷却系により促進することができ
る。そのために通路４又は特別な冷媒通路１４に冷媒を
流動させることができる。冷却後に、溶接部分を溝２か
ら取り出すことができる。これは若干楔形の断面の溝に
より簡単である。
第２図に図示した管束は六角形に拡がっている端部２１
を有する円形管２０３個より集成されている。端部は区
域２２で面状に相互に接している。壁厚２３はこの区域
では例えば１〜５　ｗｏｎ　、区域２４ではその半分の
０．５〜４ｗｎである。
溶接するに当たり、第２図による管束を第３図による板
材１中に押し込む。端部を溶接するための溝２は第４図
（第３図のＩＶ−ＩＶ線による断面図）の入口区域２６
において壁厚２３よりも大きな幅を有しているが、溝底
方向においては壁厚２３に相応する幅か又は狭い幅にな
っている。周縁溝２７は、外壁が溶接すべき区域と同じ
平面２δ上に位置するように溶融するためだけに使われ
る。
基本的に、本方法を実施するには１つの板材１で十分で
ある。しかし管束の両端面を２つの板材ｌで同時に溶接
すると優れている。これらの板材を相互に平行に、端部
が溝中に押し込まれる距離だけ相互に接近移動させる。
そのために、材料の少なくとも一方を移動させかつ溶接
に必要な圧力を発生させるシフト装置を使うと有利であ
る。板材は平行に移動可能であるように支持台上に設け
られており、殊に、この支持台は溶接工程の前後に束を
収容するためのホールグーを支持している。
【図面の簡単な説明】
第１図は中空異形成形体の端部が押し込まれている、加
熱及び冷却可能な溝の拡大断面図、第２図は管束の中央
部の断面を点線で示した管束の端部の平面図、第３図は
加熱可能な溝を備えている、第２図による管束に圧着す
ることのできる板材の平面図、第４図は第３図の■−■
線による断面図である。 １・・・板材、２・・・溝、３・・・底、牛・・・発熱
体又は熱媒通路、５・・・溝の入口、６・・・冷媒通路
、８・・・加熱可能部分、９・・・断熱部分、１０・・
・断熱材料からの層、１１．１２．２１・・・端部■ −〇 目〈］ ｌｄり」

Claims (1)

  1. 【特許請求の範囲】 １、端面が１つの面中に存在しかつ端面側の端部が面状
    で相互に接している熱可塑性プラスチック製成形体の束
    を、面状で相互に接している端部を圧力下に被加熱溝中
    に押し込み、その際にその溝中でプラスチックを溶融し
    かつ相互に接する端部から生じる融液の融合後に溝中で
    溶融温度より低温に冷却することによりその束の端面側
    で溶接する方法において、端部の加圧下に、溝の被加熱
    空間を融液で満たしかつ融液をそこで溶融温度よりも低
    温に冷却することを特徴とする熱可塑性プラスチック製
    成形体の束を端面側で溶接するための方法。 ２、融液を溝の周縁区域で軟化温度より低温に冷却する
    特許請求の範囲第１項記載の方法。 ３、融液を溝の底区域で軟化温度より低温に冷却する特
    許請求の範囲第１項又は第２項記載の方法。 ４、押出成形された成形体の束を溶接する特許請求の範
    囲第１項から第３項までのいずれか１項記載の方法。 ５、押出成形された中空異形成形体の束を溶接する特許
    請求の範囲第４項記載の方法。 ６、薄壁成形体を溶接する特許請求の範囲第１項から第
    ５項までのいずれか１項記載の方法。 ７、端面が１つの面中に存在しかつ端面側の端部が面状
    で相互に接している熱可塑性プラスチック製成形体の束
    を端面側で溶接する装置であつて、束の端面に圧着可能
    で、加熱−及び冷却可能な、溝が設けられている板材を
    包含し、その際に溝が束の端面の断面に相応して設けら
    れておりかつ溝中に押し込まれる面状で相互に接してい
    る端部の厚さより大きい幅を有する前記の装置において
    、溝の底がプラスチックの溶融温度に又はそれ以上に加
    熱可能でありかつ溝の入口が全面的に底区域から断熱さ
    れていることを特徴とする熱可塑性プラスチック成形体
    の束を端面側で溶接するための装置。 ８、溝の入口区域に冷却装置が設けられている特許請求
    の範囲第１項記載の装置。 ９、溝の入口区域が断熱材料からなる特許請求の範囲第
    １項記載の装置。 １０、束の両方の端面を同時に溶接するために、端面に
    圧着可能な、対向して配置されている２つの板材を有す
    る特許請求の範囲第７項から第９項までのいずれか１項
    記載の装置。 １１、薄壁成形体を溶接する特許請求の範囲第７項から
    第１０項までのいずれか１項記載の装置。
JP61141549A 1985-06-21 1986-06-19 熱可塑性プラスチック製成形体の束を端面側で溶接するための装置 Expired - Fee Related JPH0733070B2 (ja)

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ATE173195T1 (de) * 1991-07-12 1998-11-15 Hexcel Corp Verfahren und vorrichtung zur herstellung von verschweissten thermoplastischen wabenstrukturen
DE19529227C2 (de) * 1995-08-09 1998-08-06 Steag Ag Speicherblock für Regenerativ-Wärmetauscher
US6001291A (en) * 1996-02-07 1999-12-14 Cesaroni; Anthony Joseph Method of bonding tubes into an article
JP2798645B2 (ja) * 1996-04-25 1998-09-17 株式会社アイメス プリンタ
US6497775B2 (en) * 2001-04-11 2002-12-24 Delphi Technologies, Inc. Method and apparatus for manufacturing a vehicle cross car beam or other structural, functional articles out of multiple materials with optimum material utilization
JP2005001268A (ja) * 2003-06-12 2005-01-06 Munekata Co Ltd 熱可塑性樹脂成形品に用いる熱溶着装置
DE10352112A1 (de) * 2003-11-04 2005-06-16 Veka Ag Verfahren zur Herstellung einer thermoplastischen Kunststoffplatte mit wenigstens einer geglätteten Seitenkante und Vorrichtung dafür
DE102004027561A1 (de) * 2003-11-04 2005-12-29 Veka Ag Glättungsvorrichtung und Kantenbearbeitungssystem für eine Seitenkante einer thermoplastischen Kunststoffplatte
US10364375B2 (en) * 2010-06-14 2019-07-30 Gates Corporation Article with self-bonding fully cured elastomer
FR3006232A1 (fr) * 2013-05-28 2014-12-05 Bieder Alexandra Singer Procede d'assemblage de tubes en plastique a partir d'une source de chaleur permettant par une soudure autogene, d'obtenir un materiau homogene aux qualites esthetiques, mecaniques et de lumieres
KR101666523B1 (ko) * 2014-11-27 2016-10-17 깨끗한나라 주식회사 수분해성 섬유 시트 및 이의 제조 방법
CN113681159B (zh) * 2021-08-20 2022-08-12 山东大学 一种金属和热塑性复合材料激光压焊装置及其方法和应用

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JPH0733070B2 (ja) 1995-04-12
US4797173A (en) 1989-01-10
EP0208913A1 (de) 1987-01-21
AU5893386A (en) 1986-12-24
CA1267516A (en) 1990-04-10
AU581999B2 (en) 1989-03-09
ZA864619B (en) 1987-02-25
DE3661805D1 (en) 1989-02-23
EP0208913B1 (de) 1989-01-18
DE3522190A1 (de) 1987-01-02

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