JPS5823618Y2 - 管融着用熱板 - Google Patents

管融着用熱板

Info

Publication number
JPS5823618Y2
JPS5823618Y2 JP1978171533U JP17153378U JPS5823618Y2 JP S5823618 Y2 JPS5823618 Y2 JP S5823618Y2 JP 1978171533 U JP1978171533 U JP 1978171533U JP 17153378 U JP17153378 U JP 17153378U JP S5823618 Y2 JPS5823618 Y2 JP S5823618Y2
Authority
JP
Japan
Prior art keywords
hot plate
synthetic resin
pipe
resin pipe
joint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1978171533U
Other languages
English (en)
Other versions
JPS5589613U (ja
Inventor
隆一郎 中村
Original Assignee
三菱樹脂株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱樹脂株式会社 filed Critical 三菱樹脂株式会社
Priority to JP1978171533U priority Critical patent/JPS5823618Y2/ja
Publication of JPS5589613U publication Critical patent/JPS5589613U/ja
Application granted granted Critical
Publication of JPS5823618Y2 publication Critical patent/JPS5823618Y2/ja
Expired legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53—Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
    • B29C66/5324—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length
    • B29C66/53241—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being tubular and said substantially annular single elements being of finite length relative to the infinite length of said tubular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81422—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being convex
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81423—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/84—Specific machine types or machines suitable for specific applications
    • B29C66/861—Hand-held tools

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【考案の詳細な説明】 本考案は、合成樹脂管外周面にサドル継手を融着接合す
る際に、両方の接合面を同時に加熱して溶融させる管融
着用熱板に関し、特に合成樹脂管外周面の溶融を均一に
して強固な接合が得られる管融着用熱板に関する。
従来、新設、又は既設の合成樹脂管から枝管を取り出し
て分配配管を行う場合、合成樹脂管の外周面にサドル継
手を接合し、該サドル継手を介して枝管を取り出すこと
が行われている。
この際、合成樹脂管とサドル継手との接合は、第２図に
示すような熱板１を用いて合成樹脂管２の外周面と、サ
ドル継手３の接合面とを同時に加熱して溶融させ、次い
で第３図に示すようにサドル継手を合成樹脂管の外周面
に押付けて融着接合していた。
しかしながら、従来の熱板は、合成樹脂管の外周面を加
熱する凹状弧面１１の曲率半径を常温時の合成樹脂管の
半径寸法と一致させていたので、合成樹脂管が熱板と接
触して熱膨張したときには、管外周面と凹状弧面１１の
中央部との間にすきまが生じて加熱が均一に行われなか
った。
また、熱板を合成樹脂管に強く押付けてすきまをなくそ
うとすると溶融した合成樹脂が削ぎ落とされてビード２
１が生じ、この部分から亀裂の発生することがあった。
本考案は、かかる従来欠点を解消したものであって、合
成樹脂管外周面と、該管外周面に接合するサドル継手の
接合面とを同時に均一に加熱して強固な融着接合が得ら
れる管融着用熱板を提供するものである。
以下、本考案を図面にて説明する。
第１図は、本考案の一実施例を示す正面図で、あって、
図中１は熱板、２はポリエチレン樹脂等からなる合成樹
脂管、３は、管２と同種の合成樹脂からなるサドル継手
である。
熱板１は、アルミ合金、鉄、銅等の金属材にて形成され
、その内部にはニクロム線等の発熱体が埋設されている
。
この熱板１の下面に合成樹脂管２の外周面を加熱する凹
状弧面１１を形成し、上面にサドル継手３の接合面を加
熱する凸状弧面１２を形成する。
この時、熱板１の凹状弧面１１の曲率半径Ｒ１、及び凸
状弧面１２の曲率半径Ｒ２は、常温時の合成樹脂管２の
直径寸法Ｄｏを基準としていずれも下記の（１）、（２
）式の条件を満たす範囲内で、熱板の加熱温度とあわせ
て適宜設定できる。
Ｄｏ／２＜Ｒ１＜Ｄｏ／２（１＋１１５０）・・・（１
）Ｒ２中Ｒ１・・・・・・・・・（２） 好ましくは、Ｒ１をＤｏ／２（１＋１／１００）以下に
するとよい。
尚、凹状弧面の曲率半径Ｒ１をＤｏ／２より小さくする
と第２図の従来例で述べたように、加熱時に管外周面と
凹状弧面中央部との間にすきまが生じ、また、Ｄｏ／２
（１＋１１５０）より大きくすると、従来例とは逆に管
外周面と凹状弧面両端部との間にすきまが生じ、いずれ
の場合にも加熱が均一に行われなくなる。
本考案の一例として、呼び径５０Ａのポリエチレン樹脂
管（外径寸法： ６０ ｍｍ、厚さ；８ｍｍ）にサドル
継手を融着接合する場合、曲率半径Ｒ，（＝Ｒ２）は、
３０＜Ｒ１＜３０，６ｍｍノ範囲で設定できるが、熱板
（材質ニアルミ合金）の凹状弧面、及び凸状弧面をいず
れも３Ｑ、１５ｍｍの曲率半径で形成し、該熱板を約２
６０℃に加熱したとき極めて良好な結果が得られた。
すなわち、この熱板をポリエチレン樹脂管外周面、及び
サドル継手接合面に５０秒間押付けて約２００℃に加熱
したとぎ、管外周と熱板とは緊密に接触して接合面全体
がむらなく溶融し、しかも、ビードの発生もなく、極め
て、強固な融着接合が得られた。
以上の如く、本考案は熱板の熱膨張と、合成樹脂管の熱
膨張とを考慮し、合成樹脂管の加熱時に管外周面と熱板
との間にすきまが生じないように熱板の凹状弧面の曲率
半径を決定したので合成樹脂管の加熱が均一に行え、接
合面全体がむらなく溶融して極めて強固な融着接合が得
られる。
【図面の簡単な説明】
第１図は本考案の一実施例を示す部分断面正面図、第２
図は従来例の部分断面正面図、第３図は従来例の断面正
面図である。 １・・・・・・熱板、１１・・・・・・凹状弧面、１２
・・・・・・凸状弧面、２・・・・・・合成樹脂管、３
・・・・・・サドル継手。

Claims (1)

    【実用新案登録請求の範囲】
  1. 合成樹脂管外周面と、該管外周面に接合するサドル継手
    の接合面とを同時に加熱する熱板であって、常温時の合
    成樹脂管の外径寸法をＤｏとする時、該管外周面を加熱
    する凹状弧面の曲率半径Ｒ１をＤＯ／２＜Ｒ１＜ＤＯ／
    ２（１＋１１５０）とし、またサドル継手の接合面を加
    熱する凸状弧面の曲率半径Ｒ２をＲ２圭Ｒ１としたこと
    を特徴とする管融着用熱板。
JP1978171533U 1978-12-14 1978-12-14 管融着用熱板 Expired JPS5823618Y2 (ja)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1978171533U JPS5823618Y2 (ja) 1978-12-14 1978-12-14 管融着用熱板

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1978171533U JPS5823618Y2 (ja) 1978-12-14 1978-12-14 管融着用熱板

Publications (2)

Publication Number Publication Date
JPS5589613U JPS5589613U (ja) 1980-06-20
JPS5823618Y2 true JPS5823618Y2 (ja) 1983-05-20

Family

ID=29175519

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1978171533U Expired JPS5823618Y2 (ja) 1978-12-14 1978-12-14 管融着用熱板

Country Status (1)

Country Link
JP (1) JPS5823618Y2 (ja)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5085679A (ja) * 1973-11-26 1975-07-10

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5085679A (ja) * 1973-11-26 1975-07-10

Also Published As

Publication number Publication date
JPS5589613U (ja) 1980-06-20

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