JPH0127212B2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention provides a tile panel consisting of a frame made of lightweight section steel or the like framed into a predetermined shape, a substrate fixed to the frame, and a large number of tiles arranged and adhered to the surface of the substrate. This relates to the installation structure of the component.

When considering the conventional wet construction method from a process perspective, building work and equipment work such as piping and wiring are closely related, and when performing both works, it is necessary to perform them alternately. Ta. For this reason, if the construction work on one side was delayed, the other side had to wait, and poor coordination could significantly lengthen the construction period.

Dry construction is a method that can eliminate the disadvantages of the conventional wet construction method, but when constructing a tile panel wall surface using the conventional dry construction method, a base frame material is attached to the building frame, and a lightweight form is attached to this base frame material. It is necessary to securely install a frame made of steel or other material to form the skeleton of the room. Then, a tile panel substrate made of a prefabricated substrate and tiles is fixed to the frame with screws or the like to obtain a tile panel wall surface. However, such conventional dry construction methods have the following drawbacks. In other words, before erecting the tile panels, it is necessary to assemble a frame to fix the tile panels to the building frame to form the skeleton of the planned room, which increases the cost. It was becoming. In addition, when fixing this type of tile panel to a frame, it is not preferred to use methods such as screwing from the front side of the tile panel because the heads of the screws are visible and the appearance looks bad. Nakatsuta. For this reason, when attaching a tile panel to a frame, bolts protrude from the back side of the tile panel, and workers who enter the back side fasten them to the frame with nuts. It was being done. Therefore, in the past, it was necessary to provide at least enough space on the back side of the tile panel to perform the specified work and the thickness of the base frame material attached to the building frame to secure the frame to the building frame. Just needed space. For this reason, the tile panel wall surface is installed at a position separated by the above-mentioned space from the building frame, and it is unavoidable that the effective indoor space is reduced by that amount.

Furthermore, in the conventional dry construction method described above, horizontal level adjustment is performed each time each tile panel is installed, and the horizontal joints of adjacent tile panels are aligned. However, the horizontal level of the foundation surface was not accurate,
Due to the dimensional variations in each tile panel during manufacturing, there is a horizontal level error between the first tile panel installed and the last adjacent tile panel installed. It was hot. In other words, the horizontal joints of the tile panel walls after construction were uneven throughout the room, resulting in a fatal drawback in that the exterior appearance was very poor. In addition, the above-mentioned horizontal joint adjustment at the time of construction must be performed for all tile panels, which is a very complicated work and requires a lot of effort.

The present invention improves and eliminates the above drawbacks of the conventional art, and consists of a frame made of lightweight section steel or the like framed in a predetermined shape, a substrate fixed to the frame, and a large number of tiles. A structure is formed, the lower end side of the vertical frame of this tile panel structure projects beyond the horizontal frame below, and the projecting part is fitted into a long runner member having a U-shaped cross section fixed on the foundation surface. Then, a gap of a predetermined size is formed between the upper end surface of the runner member and the lower horizontal frame, and the width, depth, or height is smaller than the gap, and the horizontal adjustment bolt is placed above the gap. By inserting the level adjustment fittings on the end surface between the inner bottom of the runner member and the lower horizontal frame of the tile panel structure that requires horizontal level adjustment, the tile panel structure can be installed independently. By adjusting the horizontal joints of each tile panel component only for the necessary tile panel components after the temporary construction is completed, the horizontal joints of the entire room can be easily aligned, and this adjustment work is easy. The purpose is to provide a very simple installation structure for a tile panel structure.

The configuration of the present invention will be explained below based on the embodiments shown in the drawings.

FIGS. 1 to 4 show the manufacturing procedure of a tile panel structure 1 according to the present invention. As shown in the figure, first, a frame 2 made of lightweight section steel, etc.
is framed into a predetermined shape and size. The framework is made up of upper and lower horizontal frames 3 and 4, left and right vertical frames 5 and 6, an upper horizontal frame 7, and a central vertical frame 8. At that time, on the lower end sides of the left and right vertical frames 5 and 6, the lower horizontal frame 4
The protruding portion 9 is formed by protruding by a dimension L than that of the protruding portion 9. Next, a substrate 10 made of an asbestos cement plate, a metal plate, a synthetic resin plate, etc. is fixed onto the framed frame 2 with screws (not shown) or the like. Then, by arranging and pasting a large number of tiles 11 over the entire surface of the substrate 10, a tile panel structure (hereinafter simply referred to as a structure) 1 is formed. put it here,
The substrate 10 and the tile 11 are attached so that non-attached parts 12 and 13 are formed at the upper and lower edges of the frame 2.

Next, the procedure for installing the above structure 1 will be explained with reference to FIGS. 5 to 14.

First, a runner member 14 having a U-shaped cross section as shown in FIG. 5 is placed on the floor of the building corresponding to the tile panel wall to be constructed using an appropriate method so that its opening 15 faces the ceiling. the structure 1 from any corner of the fixed runner member 14;
Construction begins. When building the corner part, the protruding parts 9 of the vertical frames 5 and 6 of the structure 1 are
It is fitted into the runner member 14 corresponding to the wall surface scheduled to be constructed. After doing so, next time, the runner member 14 corresponding to the wall surface that is continuous with and adjacent to the above-mentioned wall surface and is planned to be constructed differently from the above-mentioned wall surface.
Then, the newly prepared protrusion 9 of the structure 1 is fitted. After that, the corner connecting member 16 having a U-shaped cross section and an L-shape when viewed from above,
As shown in an enlarged view in FIG. 8, it is fitted into the upper edge non-attaching portions 12, 12 of the structures 1, 1. As a result, the structural bodies 1, 1 are brought into a temporary erected state, and are able to stand on their own for the time being. However, since the structural bodies 1, 1 are still not sufficiently fixed, the lower end edges are fixed to the runner member 14 and the left and right vertical frames 5, 6 of the structural bodies 1, 1, and the upper end edges are fixed to the structural bodies 1, 1. 1, 1 upper horizontal frames 3, 3 and connecting member 16
and fix them by tightening them with screws 17, etc. (see Figures 7 and 8).

After that, start building the straight sections from one side of the wall you plan to construct. As shown in FIGS. 9 and 10, the straight section is constructed by preparing a new structure 1 following the corner section structure 1, and using the protrusions 9 of the vertical frames 5 and 6 as runners. Insert into member 14. Then, the first
A connecting member 1 having a straight U-shaped cross section and a straight line shown in Figure 1.
8 and put it into a temporary construction state. From then on,
In the same manner as described above, the structures 1 of the straight parts are successively erected to obtain a tile panel wall surface in a temporarily erected state.

In the present invention, the horizontal level of the entire wall surface of the tile panel is adjusted from the above-mentioned temporary erected state, and the horizontal joints of the entire room to be constructed are aligned. Horizontal level adjustment is performed using a level adjustment fitting 20 shown in FIGS. 12 to 14. The level adjustment fitting 20 includes a metal fitting 21 having a U-shaped cross section, and a bolt 22 that penetrates the upper end surface 21a of the metal fitting 21 and stands upright. 23
is a nut for attaching a bolt 22 that is welded and fixed to the inner surface 21b of the metal fitting 21. Such a level adjustment fitting 20 is provided on the upper end surface 1 of the runner member 14.
4a, horizontal frame 4, substrate 10 and tile 11
It is inserted between the inner bottom 14a of the runner member 14 and the lower end surface 4a of the horizontal frame 4 through the gap 24 formed between the lower end surface of the runner member 14 and the lower end surface 4a of the runner member 14. And bolt 22
By adjusting this, the bolt head 22a pushes up the structure 1 through the horizontal frame 4, and the necessary horizontal level of the structure 1 is adjusted.

By the way, as described above, this horizontal level adjustment is performed after the temporary erection of the entire wall surface of the tile panel is completed. Therefore, the level adjustment fitting 20 must be large enough to be inserted between the runner member 14 and the lower horizontal frame 4 through the gap 24 after the temporary erection is completed. That is, the minimum height dimension H of the adjustment fitting 20
And either the width or depth dimensions W ₁ or W ₂ are
It is necessary that the dimension of the gap 24 be smaller than the dimension l ₂ . In order to facilitate the setting of such dimensional relationships, it is necessary to set the dimension L of the protruding portions 9 of the vertical frames 5 and 6.
It is necessary to set the dimension l ₂ of the gap 24 in consideration of the sum of the thickness t and the thickness t of the runner member 14 (L+t) and the height dimension l ₁ of the runner member 14 .

In this way, after adjusting the horizontal level of the structure 1 that requires horizontal joint alignment and completing the horizontal joint alignment of the entire tile panel wall surface, the straight line portions can be adjusted as shown in Figures 7 and 11. The structural body 1, the runner member 14, and the connecting member 18 are each fixed with screws 17 or the like. Then, as shown in FIG. 7, the runner member 14 on the indoor side is covered with a decorative board 25 or a skirting board, and all installation is completed.

The tile panel wall surface obtained in this way can be installed independently at the time of construction, and it is also possible to align the horizontal joints throughout the room very easily. Note that the configuration and shape of the adjustment fitting 20 are not limited to those in the above embodiments, and can be modified as appropriate.

As explained above, according to the present invention, it is possible to erect a tile panel structure by working only from the front side of the structure, eliminating the need for work space on the back side and making it more efficient. This allows for efficient use of space. Therefore, when constructing a tile panel wall using this tile panel structure, even if both construction work and equipment work are to be carried out, equipment work such as piping and wiring should be concentrated on the structure part. As a result, the construction work and equipment work can be separated, and the construction period will not be prolonged due to delays in either work. In addition, there is no need to assemble a frame in advance to form the skeleton of the room, as is the case in the past, which reduces costs and simplifies work. Furthermore, one tile wall surface can be formed from a plurality of tile panel structures, and a large room can be easily completed in a relatively short time with a small number of people (two people).

In addition, level adjustment fittings will be inserted between the horizontal frame located below the tile panel structure that requires horizontal joint alignment and the runner member after the temporary construction of the entire tile panel wall surface is completed. Since the level adjustment is performed using the tile panel, it is possible to easily align the horizontal joints on the entire wall surface of the tile panel with the minimum necessary horizontal level adjustment. Moreover,
Horizontal level adjustment in this case is extremely simple, as it is only necessary to adjust the threaded state of the bolts from the indoor side of the tile panel structure. In short, it is possible to easily construct an aesthetically superior tile panel wall surface with simple work.

[Brief explanation of drawings]

1 to 4 are drawings explaining the manufacturing procedure of the tile panel structure, FIG. 5 is a perspective view showing an example of installing runner members, FIG. FIG. 7 is a longitudinal sectional view showing the relationship between the runner member, the tile panel structure, and the connecting member, FIG. 8 is a partially enlarged perspective view showing the connecting member attached to the upper edge of FIG. 6, and FIG. FIG. 10 is a vertical sectional view of FIG. 9, FIG. 11 is a perspective view showing the connection structure of the tile panel structure in a straight section, and FIG. FIG. 13 is a perspective view of the level adjustment fitting, FIG. 13 is a front view of the same fitting, and FIG. 14 is a side view of the same fitting. 2...Frame, 10...Substrate, 11...Tile, 5, 6...Vertical frame, 1...Tile panel structure, 9...Protrusion, 3, 4...Horizontal frame,
14... Runner member, 24... Gap, 22...
Level adjustment bolt, 20...Level adjustment metal fittings.

Claims (1)

[Claims] 1. For tile panel structures consisting of a frame made of lightweight section steel or the like framed in a predetermined shape, a substrate fixed to the frame, and a large number of tiles arranged and pasted on the surface side of the substrate, vertical The lower end side of the frame is made to protrude beyond the lower horizontal frame, and the protruding portion is internally fitted into a long runner member having a U-shaped cross section fixed on the base surface, so that the upper end surface of the runner member and the lower horizontal frame are fitted. A level adjustment fitting having a width, depth, or height smaller than the gap and having a horizontal adjustment bolt on the upper end surface is attached to the inner bottom of the runner member. and a horizontal frame below the tile panel structure that requires horizontal level adjustment.