JPS60138145A - Anchor structure of tile panel structure - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention comprises a frame made of lightweight section steel or the like framed in a predetermined shape, a water-impermeable substrate fixed to the frame, and a large number of tiles arranged and adhered to the surface of the substrate. The present invention relates to an installation structure for a tile panel structure consisting of:

In the conventional wet type 1 method, when considered from a process perspective, building work and equipment work such as piping and wiring are closely related, and when redoing construction, it is necessary to perform them alternately. there were. For this reason, if the construction work on one side was delayed, the other side had to wait, and poor coordination could significantly lengthen the construction period.

Dry method 1 is a method that can eliminate the disadvantages of the conventional wet method 1 method, but when constructing a tile panel wall surface using the conventional dry method 1 method, base frame material is attached to the building frame, and this base frame material is A frame made of lightweight section steel is fixed to the
It is necessary to form the skeleton of the room. Then, a tile panel substrate made of a prefabricated substrate and tiles is fixed to the frame with screws or the like to obtain a tile panel wall surface. However, such conventional dry construction methods have the following drawbacks. In other words, before erecting the tile panels, it is necessary to assemble a frame to fix the tile panels to the building frame to form the skeleton of the planned room, which increases the cost. It became. In addition, the method of fixing this type of tile panel to the frame from the front side with screws, etc., was not preferred because the recesses of the screws were visible and the appearance was poor. Attachment work to the frame was mostly done on the back side, such as by installing bolts protruding from the back side of the tile panel and having workers enter the back side and fasten them to the frame with Nandos. Therefore, in the past, there was at least enough space on the back side of the tile panel to perform the specified work, and enough space for the thickness of the base frame material attached to the building skeleton to fix the frame to the building skeleton. For this reason, the tile panel wall surface was installed at a distance from the building frame by the above-mentioned space, which inevitably reduced the effective indoor space by that amount.

Furthermore, in the conventional dry method 1, a horizontal level check is performed each time each tile panel is installed, and horizontal joints between adjacent tile panels are aligned. However, due to the fact that the horizontal level of the foundation surface is not accurate and the dimensions of each tile panel itself vary during manufacture, the first tile panel installed and the last adjacent tile installed. There was a drawback that an error occurred in the horizontal level between the panel and the panel. In other words, the horizontal joints of the tile panel walls after construction are uneven throughout the room, which is a fatal drawback in that the appearance is very poor. Further, the above-mentioned horizontal joint adjustment at the time of construction must be performed for all tile panels, which is a very complicated work and requires a lot of time and effort.

The present invention has been made to improve and eliminate the above-mentioned drawbacks of the conventional art, and is a tile panel structure comprising a frame made of lightweight section steel or the like framed in a predetermined shape, a water-impermeable substrate, and a large number of tiles. The lower end side of the vertical frame of this tile panel structure is made to protrude beyond the lower horizontal frame, and the protruding part is internally fitted into a long runner member having a U-shaped cross section fixed on the foundation surface. A gap of a predetermined size is formed between the upper end surface of the runner member and the lower horizontal frame, and the width, depth, and height are smaller than the gap, and the horizontal adjustment bolt is placed above the gap. By inserting the level adjustment fittings on the end faces between the inner court of the runner member and the lower horizontal frame as necessary, the tile panel structure can be installed independently, and each tile panel By adjusting the horizontal joints of the components only for the tile panel components that are required after the temporary construction is completed, the horizontal joints of the entire room can be easily aligned, and this tile panel configuration is extremely easy to adjust. The purpose is to provide an installation structure for the body.

The configuration of the present invention will be explained below based on the embodiments shown in the drawings.

FIGS. 1 to 4 show the manufacturing procedure of a tile panel structure 1 according to the present invention. As shown in the figure, first, a frame 2 made of lightweight shaped steel or the like is assembled into a predetermined shape and size. The framework is the lower horizontal frame 3
, 4, the left and right vertical frames 5, 6, the upper horizontal frame 7, and the central vertical frame 8. At this time, on the lower end sides of the left and right vertical frames 5.6, protrusions 9 are formed so as to protrude by a certain amount from the horizontal frame 4 below. Next, a water-impermeable substrate 10 such as an asbestos cement plate, a metal plate, or a synthetic resin plate is fixed onto the framed frame 2 with screws (not shown) or the like. Then, by arranging and pasting a large number of tiles 11 over the entire surface of the substrate 10, a tile panel structure (hereinafter simply referred to as a structure) 1 is formed. Here, the substrate 10 and the tile 11 are attached so that non-attached parts 12 and 13 are formed at the upper and lower edges of the frame 2.

Next, the procedure for installing the above structure 1 will be explained with reference to FIGS. 5 to 14.

First, a hollow member 14 having a U-shaped cross section as shown in FIG.
is fixed by an appropriate method so that its opening 15 faces the ceiling surface, and the construction of the structure 1 is started from an arbitrary corner part of the fixed runner member 14. Part of the corner is built in by the protruding parts 9 of the vertical frames 5 and 6 of the structure 1.
is fitted into the runner member 14 corresponding to the wall surface to be constructed. Then, the protrusion 9 of the newly prepared structure 1 is attached to the runner member 14 corresponding to a wall surface that is continuous with and adjacent to the above-mentioned wall surface and is planned to be constructed differently from the above-mentioned one. Insert. Thereafter, as shown in an enlarged view in FIG. 8, the connecting member 16, which is a part of the corner having a U-shaped cross section and an L-shape when viewed from above, is assembled into a structure 1.1.
It is fitted into the upper edge side non-attachment part 12.12 of. As a result, the structural body 1.1 enters a temporary erected state, and is able to stand on its own for the time being.

However, since the structural bodies 1.1 are still insufficiently fixed, their lower edges are connected to the runner member 14 and the left and right vertical frames 5.6 of the structural body 1.1, and their upper edges are The horizontal frames 3.3 above the structures 1, 1 and the connecting member 16 are respectively tightened and fixed with screws 17 (see FIGS. 7 and 8).

After that, start building the straight sections from one side of the wall you plan to construct. As shown in FIGS. 9 and 10, the construction of the straight section involves preparing a new construction weight following the construction 1 of the corner part, and moving the protruding parts 9 of the vertical frames 5 and 6 onto the runners. Insert it into the member 14. Then, in the non-attaching part 12.12 on the upper edge side of the structure 1,1,
11th rl! A straight connecting member 18 with a U-shaped cross section as shown in J is fitted into the temporary erected state. Thereafter, the structures 1 of the straight parts are successively installed in the same manner as described above to obtain a tile panel wall surface in a temporarily installed state.

In the present invention, the horizontal level of the entire wall surface of the tile panel is adjusted from the above-mentioned temporary erected state, and the horizontal joints of the entire room to be constructed are aligned. Horizontal level adjustment is performed using a level adjustment fitting 20 shown in FIGS. 12 to 14. The level adjustment fitting 20 is
It has a metal fitting 21 having a U-shaped cross section, and a bolt 22 that penetrates and stands upright on the upper end surface 21a of the metal fitting 21. 23 is a bolt 22 welded and fixed to the inner surface 21b side of the metal fitting 21.
This is a nut for mounting. Level adjustment fittings 20 like this
are the upper end surface 14a of the runner member 14 and the horizontal frame 4.
．． It is inserted between the inner bottom 14a of the runner member 14 and the lower end surface 4a of the horizontal frame 4 through the gap 24 formed between the substrate 10 and the lower end surface of the tile 11. Then, by adjusting the bolt 22, the bolt head 228 pushes up the structure 1 through the horizontal frame 4, and the necessary structure 1 is pushed up.
This is to adjust the horizontal level.

By the way, as described above, this horizontal level adjustment is performed after the temporary erection of the entire wall surface of the tile panel is completed. Therefore, the level adjustment fitting 20 must be large enough to be inserted between the runner member 14 and the lower horizontal frame 4 through the gap 24 after the temporary erection is completed. That is, either the minimum height dimension H and the width and depth dimensions Wl, w2 of the adjustment fitting 20 are
It is necessary that the gap 24 be smaller than the dimension including the gap 24 mentioned above.

In order to facilitate the setting of such dimensional relationships, it is necessary to adjust the dimensions of the protruding parts 9 of the vertical frames 5 and 6 and the runner member 14.
Considering the thickness (L+t) and the height dimension 121 of the runner member 14, the dimension of the gap 24 is determined! It is necessary to set 2.

In this way, after adjusting the horizontal level of the structure 1 that requires horizontal joint alignment and completing the horizontal joint alignment of the entire tile panel wall surface, the straight line portions can be adjusted as shown in Figures 7 and 11. The structural body 1, the runner member 14, and the connecting die 8 are each fixed with screws 17 or the like. And the seventh
As shown in the figure, the runner member 14 on the indoor side is connected to the decorative board 2.
5. Cover with baseboards, etc., and complete all construction.

The tile panel wall surface obtained in this way can be installed independently at the time of construction, and it is also possible to align the horizontal joints throughout the room very easily. In addition, adjustment fitting 2
The configuration and shape of 0 are not limited to those in the above embodiments, and can be modified as appropriate.

As explained above, according to the present invention, it is possible to erect a tile panel structure by working only from the front side of the structure, eliminating the need for work space on the back side and making it more efficient. This allows for efficient use of space. Therefore, when constructing a tile panel wall surface using this tile panel structure, even if the construction work and equipment work are to be re-worked, it is important to concentrate the equipment work such as piping and wiring on the structure part. As a result, construction work and equipment work can be separated, and the construction period will not be prolonged due to delays in either work. In addition, there is no need to assemble a frame in advance to form the skeleton of the room, as is the case in the past, which reduces costs and simplifies work. Furthermore, one tile wall surface can be formed from a plurality of tile panel structures, and a large room can be easily completed in a relatively short time with a small number of people (two people).

In addition, there is a space between the horizontal frame located below the tile panel structure that requires horizontal joint alignment, and the runner member.
After the temporary erection of the entire tile panel wall surface is completed, the level adjustment fittings are inserted and the level is adjusted, making it easy to make horizontal joints on the entire tile panel wall surface with a minimum of 3 horizontal level adjustments. It is possible to arrange them.

Moreover, the horizontal level adjustment in this case is extremely simple, as it is only necessary to adjust the end metal condition of the bolt from the indoor side of the tile panel structure. In short, it is possible to easily construct an aesthetically superior tile panel wall surface with simple work.

[Brief explanation of drawings]

Figures 1 to 4 are drawings explaining the manufacturing procedure of the tile panel structure, Figure 5 is a perspective view showing an example of installing runner parts, and Figure 6 is a perspective view showing a part of the corner installed. ,
FIG. 7 is a longitudinal sectional view showing the relationship between the runner member, the tile panel structure, and the connecting member; FIG. 8 is a partially enlarged perspective view showing the connecting member attached to the upper edge of FIG. 6; 10 is a longitudinal sectional view of FIG. 9, FIG. 11 is a perspective view showing the connection structure of the tile panel structure in a straight section, and FIG. The figure is a perspective view of the level adjustment fitting, FIG. 13 is a front view of the same metal fitting, and FIG. 14 is a side view of the same metal fitting. 2...Frame 10...Substrate 11...Tile 5,6...Vertical frame...Tile panel structure 9...Protrusion part 3.4...Horizontal frame 14...Runner Member 24...Gap 22...Bolt 20 for level adjustment...Metal fitting for level adjustment Patent applicant: Takenaka Corporation Co., Ltd. Representative: Ina Seito Co., Ltd. Patent attorney: Toshihiko Uchida February 6, 1985 Commissioner of the Japan Patent Office 1 Case description Japanese Patent Application No. 58-251064 @ 2 Title of the invention Installation structure of tile panel structure 3 Relationship with the case of the person making the amendment Location of patent applicant 4-27 Honmachi, Higashi-ku, Osaka Name Name (36
2) Kanchu Construction Co., Ltd. Representative Director Take
Nakatoshi - (1 other person) 4 Agent 1-2-2-2-1200 Umeda, Kita-ku, Osaka 5 Need for amendment 6 Subject of amendment (1) "Claims" column (2) Specification "Detailed Description of the Invention" Column 7 Contents of the Amendment (1) Amendment to the "Claims" Column Amend as shown in the attached sheet. In lines 2 to 2, the statement ``with a fixed water-impermeable substrate,'' is corrected to ``with a fixed substrate.'' ■ Page 3, lines 6 to 2 of the specification In the seventh line, it is written, ``In addition, the method of fixing this type of tile panel to the frame from the front side with screws, etc.'' has been changed to ``Also, how to attach this type of tile panel to the frame from the front side.'' In the case of fixation, the method of fixing with screws etc. from the surface side of the tile panel is amended as follows.■ In the last line of page 4 of the specification, the statement ``with a water-impermeable substrate'' has been amended. Correct the statement "with the substrate fixed to the frame". ■ In the 10th line of page 6 of the specification, the statement "water-impermeable substrate 10 such as a synthetic resin board" has been corrected with " 8. A document stating the entire text of the scope of claims after the amendment to the list of attached documents (attached sheet) 1 document stating the entire text of the scope of claims after amendment 1 A frame made of lightweight section steel or the like framed in a predetermined shape,
A tile panel structure consisting of one plate fixed to the frame and a large number of tiles arranged and pasted on the front side of the substrate, the lower end side of the vertical frame protruding beyond the vertical frame below, The protruding portion is fitted into a long runner member having a cross-sectional shape fixed on the base surface to form a gap of a predetermined size between the upper end surface of the runner member and the lower horizontal frame, and If necessary, install a level adjustment fitting that is smaller in width, depth, or height than the gap and has a horizontal adjustment bolt on the upper end surface between the inner bottom of the runner member and the lower horizontal frame. An installation structure for a tile panel structure, characterized in that the tile panel structure is fitted and inserted.

Claims (1)

[Claims] ■ A frame made of lightweight section steel or the like framed in a predetermined shape;
In a tile panel structure consisting of a water-impermeable substrate fixed to the frame and a large number of tiles arranged and adhered to the surface side of the substrate, the lower end of the vertical frame is lower than the horizontal frame below. The projecting portion is internally fitted into a long runner member having a U-shaped cross section fixed on the base surface to form a gap of a predetermined size between the upper end surface of the runner member and the lower horizontal frame. Form a gap wider than the gap. A level adjustment fitting having a small depth or height and having a horizontal adjustment bolt on the upper end surface is inserted as necessary between the inner court of the runner member and the lower horizontal frame. Features the installation structure of the tile panel structure.