JP7205633B2 - 樹脂多層基板および樹脂多層基板の製造方法 - Google Patents
樹脂多層基板および樹脂多層基板の製造方法 Download PDFInfo
- Publication number
- JP7205633B2 JP7205633B2 JP2021537325A JP2021537325A JP7205633B2 JP 7205633 B2 JP7205633 B2 JP 7205633B2 JP 2021537325 A JP2021537325 A JP 2021537325A JP 2021537325 A JP2021537325 A JP 2021537325A JP 7205633 B2 JP7205633 B2 JP 7205633B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- conductor pattern
- multilayer substrate
- laminate
- conductor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229920005989 resin Polymers 0.000 title claims description 265
- 239000011347 resin Substances 0.000 title claims description 265
- 239000000758 substrate Substances 0.000 title claims description 114
- 238000004519 manufacturing process Methods 0.000 title claims description 28
- 238000000034 method Methods 0.000 title claims description 9
- 239000004020 conductor Substances 0.000 claims description 324
- 239000010410 layer Substances 0.000 claims description 136
- 230000001681 protective effect Effects 0.000 claims description 114
- 239000011253 protective coating Substances 0.000 claims description 78
- 229920005992 thermoplastic resin Polymers 0.000 claims description 64
- 239000011229 interlayer Substances 0.000 claims description 23
- 238000003825 pressing Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 11
- 238000010030 laminating Methods 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 238000003475 lamination Methods 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 239000010408 film Substances 0.000 description 120
- 238000010438 heat treatment Methods 0.000 description 15
- 230000000694 effects Effects 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229920000106 Liquid crystal polymer Polymers 0.000 description 4
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 4
- 239000004813 Perfluoroalkoxy alkane Substances 0.000 description 4
- 239000004696 Poly ether ether ketone Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000032798 delamination Effects 0.000 description 4
- 229920011301 perfluoro alkoxyl alkane Polymers 0.000 description 4
- 229920002530 polyetherether ketone Polymers 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- -1 polytetrafluoroethylene Polymers 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000012787 coverlay film Substances 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0296—Conductive pattern lay-out details not covered by sub groups H05K1/02 - H05K1/0295
- H05K1/0298—Multilayer circuits
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0306—Inorganic insulating substrates, e.g. ceramic, glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/003—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/28—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/30—Making multilayered or multicoloured articles
- B29C43/305—Making multilayered articles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2804—Printed windings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/041—Printed circuit coils
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0296—Conductive pattern lay-out details not covered by sub groups H05K1/02 - H05K1/0295
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0014—Shaping of the substrate, e.g. by moulding
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
- H05K3/4623—Manufacturing multilayer circuits by laminating two or more circuit boards the circuit boards having internal via connections between two or more circuit layers before lamination, e.g. double-sided circuit boards
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
- H05K3/4626—Manufacturing multilayer circuits by laminating two or more circuit boards characterised by the insulating layers or materials
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
- H05K3/4626—Manufacturing multilayer circuits by laminating two or more circuit boards characterised by the insulating layers or materials
- H05K3/4632—Manufacturing multilayer circuits by laminating two or more circuit boards characterised by the insulating layers or materials laminating thermoplastic or uncured resin sheets comprising printed circuits without added adhesive materials between the sheets
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4688—Composite multilayer circuits, i.e. comprising insulating layers having different properties
- H05K3/4694—Partitioned multilayer circuits having adjacent regions with different properties, e.g. by adding or inserting locally circuit layers having a higher circuit density
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
- B29C2043/181—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles encapsulated
- B29C2043/182—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles encapsulated completely
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/20—Making multilayered or multicoloured articles
- B29C43/203—Making multilayered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2804—Printed windings
- H01F2027/2809—Printed windings on stacked layers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0104—Properties and characteristics in general
- H05K2201/0129—Thermoplastic polymer, e.g. auto-adhesive layer; Shaping of thermoplastic polymer
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0104—Properties and characteristics in general
- H05K2201/0133—Elastomeric or compliant polymer
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0137—Materials
- H05K2201/015—Fluoropolymer, e.g. polytetrafluoroethylene [PTFE]
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0183—Dielectric layers
- H05K2201/0187—Dielectric layers with regions of different dielectrics in the same layer, e.g. in a printed capacitor for locally changing the dielectric properties
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09009—Substrate related
- H05K2201/091—Locally and permanently deformed areas including dielectric material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/38—Improvement of the adhesion between the insulating substrate and the metal
- H05K3/381—Improvement of the adhesion between the insulating substrate and the metal by special treatment of the substrate
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
Description
第1熱可塑性樹脂からなる複数の樹脂層のうち第1樹脂層に、前記第1熱可塑性樹脂よりも前記所定のプレス温度以下かつ常温以上の温度で貯蔵弾性率が低くなる第2熱可塑性樹脂からなる第1保護被膜を形成する、被膜形成工程と、
前記第1保護被膜の表面に第1導体パターンを形成する、導体パターン形成工程と、
前記導体パターン形成工程の後、前記第1樹脂層を含む前記複数の樹脂層を積層し、所定のプレス温度で熱圧着して積層体を形成するとともに、前記積層体の内部に配置される前記第1導体パターンの少なくとも一方面および側面を、前記第1保護被膜で被覆する、積層体形成工程と、
を備えることを特徴とする。
図1は、第1の実施形態に係る樹脂多層基板101の外観斜視図である。図2(A)および図2(B)は、樹脂多層基板101の内部の構成を示す部分断面図である。図2(A)は樹脂多層基板101の熱圧着後の段階での断面図であり、図1におけるA-A断面図である。図2(B)は樹脂多層基板101の熱圧着前の段階での断面図である。
第2の実施形態では、第1導体パターンと第2導体パターンとが、積層方向から視て、重なっていない部分を有する樹脂多層基板の例を示す。
第1導体パターン31Aと第2導体パターン32Aとの短絡を抑制するため、第1導体パターン31Aおよび第2導体パターン32Aが互いに最も近接する箇所(図6における第1導体パターン31Aの左下端側)に第1保護被膜21を配置することが効果的である。
第3の実施形態では、保護被膜が導体パターンの一方面および側面に加えて、他方面の一部を被覆している樹脂多層基板の例を示す。
第4の実施形態では、保護被膜が導体パターンの全周(導体パターンの一方面、他方面および側面の全面)を被覆している樹脂多層基板の例を示す。
第5の実施形態では、コイルが形成された樹脂多層基板の例を示す。
以上に示した各実施形態では、積層体が、X軸方向に長手方向を有する略矩形の平板である例を示したが、積層体の形状はこれに限定されるものではない。積層体の形状は、本発明の作用・効果を奏する範囲において適宜変更可能である。積層体の平面形状は、例えば矩形、多角形、L字形、クランク形、T字形、Y字形等でもよい。
SP…軟化点
ST1…第1温度
ST2…第2温度
V1,V2,V3,V4,V5,V6…層間接続導体
VS1…第1主面
VS2…第2主面
10,10A…積層体
11,12,13,14…樹脂層
21,21A,21B,21B1,21C…第1保護被膜
22,22A,22B,22B1…第2保護被膜
21B2,22B2…保護被膜
31A,31B…第1導体パターン
31C…第1導体パターン(コイル導体パターン)
32A,32B…第2導体パターン
32C…第2導体パターン(コイル導体パターン)
33C…導体パターン
100,101,102,103,104,105…樹脂多層基板
Claims (16)
- 第1熱可塑性樹脂からなる複数の樹脂層を積層してなる積層体と、
前記積層体の内部に形成される第1導体パターンと、
前記積層体の内部に形成され、少なくとも前記第1導体パターンの一方面および側面を被覆する、第2熱可塑性樹脂からなる第1保護被膜と、
を備え、
前記第1熱可塑性樹脂および前記第2熱可塑性樹脂は、所定のプレス温度以下で軟化し、
前記第2熱可塑性樹脂は前記第1熱可塑性樹脂よりも前記所定のプレス温度以下かつ常温以上の温度で貯蔵弾性率が低くなる、
樹脂多層基板。 - 前記第1保護被膜は、前記第1導体パターンのうち、前記一方面に対向する他方面の少なくとも一部を被覆する、請求項1に記載の樹脂多層基板。
- 前記第1保護被膜は前記第1導体パターンの全周を被覆する、
請求項2に記載の樹脂多層基板。 - 前記積層体に形成される第2導体パターンを備え、
前記第1保護被膜は、前記第1導体パターンと前記第2導体パターンとの間で、且つ、少なくとも前記第1導体パターンおよび前記第2導体パターンが互いに最も近接する箇所に配置されている、
請求項1から3のいずれかに記載の樹脂多層基板。 - 前記第1導体パターンおよび前記第2導体パターンは、前記複数の樹脂層の積層方向から視て、互いにずれた位置にある、
請求項4に記載の樹脂多層基板。 - 前記第1導体パターンおよび前記第2導体パターンは、前記複数の樹脂層の積層方向から視て、部分的に重なっている、
請求項4または5に記載の樹脂多層基板。 - 前記積層体に形成される層間接続導体を備え、
前記第1導体パターンおよび前記第2導体パターンは、前記層間接続導体を介して、互いに接続される、
請求項6に記載の樹脂多層基板。 - 前記第1導体パターンおよび前記第2導体パターンは、前記複数の樹脂層の積層方向に巻回軸を有するコイル導体パターンである、
請求項4から7のいずれかに記載の樹脂多層基板。 - 前記積層体の内部に形成され、少なくとも前記第2導体パターンの一方面および側面を被覆する、前記第2熱可塑性樹脂からなる第2保護被膜を備える、
請求項4から8のいずれかに記載の樹脂多層基板。 - 前記第2熱可塑性樹脂は、前記第1熱可塑性樹脂よりも誘電体損失の小さな樹脂材料である、
請求項1から9のいずれかに記載の樹脂多層基板。 - 前記第2熱可塑性樹脂はフッ素樹脂である、
請求項10に記載の樹脂多層基板。 - 第1熱可塑性樹脂からなる複数の樹脂層のうち第1樹脂層に、前記第1熱可塑性樹脂よりも所定のプレス温度以下かつ常温以上の温度で貯蔵弾性率が低くなる第2熱可塑性樹脂からなる第1保護被膜を形成する、被膜形成工程と、
前記第1保護被膜の表面に第1導体パターンを形成する、導体パターン形成工程と、
前記導体パターン形成工程の後、前記第1樹脂層を含む前記複数の樹脂層を積層し、所定のプレス温度で熱圧着して積層体を形成するとともに、前記積層体の内部に配置される前記第1導体パターンの少なくとも一方面および側面を、前記第1保護被膜で被覆する、積層体形成工程と、
を備える、樹脂多層基板の製造方法。 - 前記積層体形成工程は、前記プレス温度で熱圧着する際に、第2温度に達することで前記第1保護被膜が軟化した後、前記第2温度よりも高い第1温度に達することで前記複数の樹脂層の表面が軟化し、その後、温度が下がるにしたがって前記複数の樹脂層、前記第1保護被膜の順に硬化する工程を含む、
請求項12に記載の樹脂多層基板の製造方法。 - 上記軟化とは、貯蔵弾性率が107~109Paである、
請求項13に記載の樹脂多層基板の製造方法。 - 前記導体パターン形成工程は、前記複数の樹脂層のうち第2樹脂層に、第2導体パターンを設ける工程を含み、
前記積層体形成工程は、前記複数の樹脂層の積層方向において、前記第1保護被膜に対して前記第1導体パターンとは反対側に前記第2導体パターンが位置するように、前記複数の樹脂層を積層する工程を含む、
請求項12から14のいずれかに記載の樹脂多層基板の製造方法。 - 前記被膜形成工程は、前記導体パターン形成工程と前記積層体形成工程との間に、前記第1導体パターンのうち前記一方面とは反対側の他方面に、保護被膜をさらに形成する工程を含み、
前記積層体形成工程は、前記積層体の内部に配置される前記第1導体パターンの全周を前記第1保護被膜で被覆する工程を含む、
請求項12から15のいずれかに記載の樹脂多層基板の製造方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019146235 | 2019-08-08 | ||
JP2019146235 | 2019-08-08 | ||
PCT/JP2020/029853 WO2021025025A1 (ja) | 2019-08-08 | 2020-08-04 | 樹脂多層基板および樹脂多層基板の製造方法 |
Publications (3)
Publication Number | Publication Date |
---|---|
JPWO2021025025A1 JPWO2021025025A1 (ja) | 2021-02-11 |
JPWO2021025025A5 JPWO2021025025A5 (ja) | 2022-03-08 |
JP7205633B2 true JP7205633B2 (ja) | 2023-01-17 |
Family
ID=74503019
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2021537325A Active JP7205633B2 (ja) | 2019-08-08 | 2020-08-04 | 樹脂多層基板および樹脂多層基板の製造方法 |
Country Status (4)
Country | Link |
---|---|
US (1) | US11856693B2 (ja) |
JP (1) | JP7205633B2 (ja) |
CN (1) | CN114175860A (ja) |
WO (1) | WO2021025025A1 (ja) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021025073A1 (ja) * | 2019-08-08 | 2021-02-11 | 株式会社村田製作所 | 多層基板の製造方法及び多層基板 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004186434A (ja) | 2002-12-03 | 2004-07-02 | Mitsubishi Paper Mills Ltd | プリント基板用基材及びその製造方法 |
US20100230151A1 (en) | 2009-03-07 | 2010-09-16 | Manfred Michalk | Circuit layout and method and device for producing a circuit pattern on a substrate |
WO2018074139A1 (ja) | 2016-10-18 | 2018-04-26 | 株式会社村田製作所 | 多層基板およびその製造方法 |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60169904U (ja) * | 1984-04-20 | 1985-11-11 | 株式会社 潤工社 | ストリップラインケーブル |
US5557064A (en) * | 1994-04-18 | 1996-09-17 | Motorola, Inc. | Conformal shield and method for forming same |
JPH0981908A (ja) * | 1995-09-13 | 1997-03-28 | Mitsumi Electric Co Ltd | 薄膜磁気ヘッドチップの製造方法 |
JP3407737B2 (ja) * | 2000-12-14 | 2003-05-19 | 株式会社デンソー | 多層基板の製造方法およびその製造方法によって形成される多層基板 |
JP2005125688A (ja) * | 2003-10-27 | 2005-05-19 | Toray Ind Inc | 金属層付き積層フィルムとこれを用いた半導体装置、および金属層付き積層フィルムの製造方法 |
JP2008205269A (ja) * | 2007-02-21 | 2008-09-04 | Toppan Printing Co Ltd | 半導体パッケージの製造方法、半導体パッケージ用基板、半導体パッケージ及び電子機器 |
KR20090091577A (ko) * | 2008-02-25 | 2009-08-28 | 성낙훈 | 미세 회로가 형성된 필름 기판 및 그 제조방법 |
JP2011176111A (ja) * | 2010-02-24 | 2011-09-08 | Kyocera Corp | 配線基板 |
JP5600458B2 (ja) * | 2010-03-30 | 2014-10-01 | 株式会社トッパンTdkレーベル | 焼成用転写型フィルム及び焼成体を備えるガラス板の製造方法 |
JP2013211431A (ja) * | 2012-03-30 | 2013-10-10 | Nec Toppan Circuit Solutions Inc | 印刷配線板内蔵用電子部品および部品内蔵印刷配線板の製造方法 |
JPWO2016194268A1 (ja) * | 2015-05-29 | 2018-03-15 | パナソニックIpマネジメント株式会社 | 電池用フィルム外装体およびこれを有する電池 |
JP6661343B2 (ja) * | 2015-11-26 | 2020-03-11 | 富士フイルム株式会社 | 転写材料、転写材料の製造方法、積層体、積層体の製造方法、静電容量型入力装置の製造方法、及び、画像表示装置の製造方法 |
WO2017119249A1 (ja) * | 2016-01-07 | 2017-07-13 | 株式会社村田製作所 | 多層基板及び多層基板の製造方法 |
CN210579551U (zh) * | 2016-12-02 | 2020-05-19 | 株式会社村田制作所 | 多层布线基板 |
-
2020
- 2020-08-04 CN CN202080053670.3A patent/CN114175860A/zh active Pending
- 2020-08-04 JP JP2021537325A patent/JP7205633B2/ja active Active
- 2020-08-04 WO PCT/JP2020/029853 patent/WO2021025025A1/ja active Application Filing
-
2022
- 2022-01-26 US US17/584,499 patent/US11856693B2/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004186434A (ja) | 2002-12-03 | 2004-07-02 | Mitsubishi Paper Mills Ltd | プリント基板用基材及びその製造方法 |
US20100230151A1 (en) | 2009-03-07 | 2010-09-16 | Manfred Michalk | Circuit layout and method and device for producing a circuit pattern on a substrate |
WO2018074139A1 (ja) | 2016-10-18 | 2018-04-26 | 株式会社村田製作所 | 多層基板およびその製造方法 |
Also Published As
Publication number | Publication date |
---|---|
US20220151065A1 (en) | 2022-05-12 |
CN114175860A (zh) | 2022-03-11 |
US11856693B2 (en) | 2023-12-26 |
WO2021025025A1 (ja) | 2021-02-11 |
JPWO2021025025A1 (ja) | 2021-02-11 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2011040393A1 (ja) | 回路基板及びその製造方法 | |
US10051730B2 (en) | Multilayer substrate manufacturing method and multilayer substrate | |
US11540393B2 (en) | Multilayer substrate, multilayer substrate mounting structure, method of manufacturing multilayer substrate, and method of manufacturing electronic device | |
JP2014107552A (ja) | 多層回路基板及びその製作方法 | |
JP6380716B1 (ja) | 多層基板、多層基板の回路基板への実装構造、および多層基板の製造方法 | |
JP7205633B2 (ja) | 樹脂多層基板および樹脂多層基板の製造方法 | |
US11456108B2 (en) | Multilayer board and manufacturing method thereof | |
JP5741975B2 (ja) | 樹脂多層基板 | |
WO2012132524A1 (ja) | フレキシブル多層基板 | |
CN215265794U (zh) | 树脂多层基板 | |
CN211828497U (zh) | 树脂多层基板以及电子设备 | |
WO2020067320A1 (ja) | 樹脂多層基板 | |
CN217405406U (zh) | 多层基板 | |
US20220141965A1 (en) | Multilayer substrate and method of manufacturing multilayer substrate | |
WO2020203724A1 (ja) | 樹脂多層基板、および樹脂多層基板の製造方法 | |
CN219204859U (zh) | 多层基板 | |
CN113395843B (zh) | 具有断差的电路板及电路板的制造方法 | |
WO2019240000A1 (ja) | 電気素子の製造方法、電気素子、および電気素子の実装構造 | |
CN116156734A (zh) | 电路板及其制造方法 | |
CN112492737A (zh) | 电路板及电路板的制造方法 | |
JP2006005297A (ja) | 電子部品 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20211206 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20211206 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20221004 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20221107 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20221129 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20221212 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 7205633 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |