JP7114367B2 - 複合材構造体の成形方法 - Google Patents
複合材構造体の成形方法 Download PDFInfo
- Publication number
- JP7114367B2 JP7114367B2 JP2018123065A JP2018123065A JP7114367B2 JP 7114367 B2 JP7114367 B2 JP 7114367B2 JP 2018123065 A JP2018123065 A JP 2018123065A JP 2018123065 A JP2018123065 A JP 2018123065A JP 7114367 B2 JP7114367 B2 JP 7114367B2
- Authority
- JP
- Japan
- Prior art keywords
- temperature
- prepreg
- autoclave
- temperature range
- holding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000002131 composite material Substances 0.000 title claims description 98
- 238000000034 method Methods 0.000 title claims description 34
- 239000000853 adhesive Substances 0.000 claims description 63
- 230000001070 adhesive effect Effects 0.000 claims description 63
- 229920005989 resin Polymers 0.000 claims description 54
- 239000011347 resin Substances 0.000 claims description 54
- 239000011159 matrix material Substances 0.000 claims description 47
- 238000000465 moulding Methods 0.000 claims description 45
- 230000014759 maintenance of location Effects 0.000 claims 3
- 239000011162 core material Substances 0.000 description 43
- 238000010438 heat treatment Methods 0.000 description 11
- 210000004027 cell Anatomy 0.000 description 10
- 239000000463 material Substances 0.000 description 8
- 229920001187 thermosetting polymer Polymers 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 239000012783 reinforcing fiber Substances 0.000 description 4
- 229920000049 Carbon (fiber) Polymers 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 3
- 239000004917 carbon fiber Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009966 trimming Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000015654 memory Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920006397 acrylic thermoplastic Polymers 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 150000001913 cyanates Chemical class 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000010365 information processing Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920003192 poly(bis maleimide) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0089—Producing honeycomb structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
- B29C70/443—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding and impregnating by vacuum or injection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/02—Layer formed of wires, e.g. mesh
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1018—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
- B61D17/04—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
- B61D17/10—Floors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64F—GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
- B64F5/00—Designing, manufacturing, assembling, cleaning, maintaining or repairing aircraft, not otherwise provided for; Handling, transporting, testing or inspecting aircraft components, not otherwise provided for
- B64F5/10—Manufacturing or assembling aircraft, e.g. jigs therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
- B32B2262/0269—Aromatic polyamide fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/07—Parts immersed or impregnated in a matrix
- B32B2305/076—Prepregs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/10—Trains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/18—Aircraft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/146—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers whereby one or more of the layers is a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
- B61D17/04—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64C—AEROPLANES; HELICOPTERS
- B64C1/00—Fuselages; Constructional features common to fuselages, wings, stabilising surfaces or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T50/00—Aeronautics or air transport
- Y02T50/40—Weight reduction
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Transportation (AREA)
- Aviation & Aerospace Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
- Moulding By Coating Moulds (AREA)
Description
また、本発明は、ハニカムコアを用い、複合材スキンのディンプルを抑制できる複合材構造体の成形方法を低コストで提供することを第2の目的とする。
前記プリプレグは、接着剤を介して前記ハニカムコアの上下面に積層させることができる。
本実施形態では、以下の手順で複合材構造体を成形する。
(S1)まず、未硬化の複合材ハニカムサンドイッチパネルを真空バックで覆い、オートクレーブ内に配置する。未硬化の複合材サンドイッチパネルは、ハニカムコアの上下面に接着剤を介して未硬化のプリプレグが積層された積層体である。未硬化の複合材サンドイッチパネルは成形治具上にある。成形治具とともに未硬化の複合材サンドイッチパネルを真空バックで覆う。プリプレグが要求される接着能を満たす場合、接着剤は省略されうる。
真空バック内の真空圧は、0kPa(G)~-101kPa(G)、好ましくは-70kPa(G)~-101kPa(G)とする。
オートクレーブ内の圧力は、200kPa(G)~400kPa(G)とする。
図2の未硬化の複合材ハニカムサンドイッチパネル1は、ハニカムコア2、ハニカムコアの上下両面に配置されたプリプレグ3a,3b、ハニカムコア2とプリプレグ3a,3bとの間に配置された接着剤4a,4b、下面側の接着剤4bの外上下面に配置された耐雷メッシュ5および耐雷メッシュ5を下面側のプリプレグ3bに接着させる接着剤6が積層された構成である。耐雷メッシュ5およびこれを接着させる接着剤6は、省略されてもよい。未硬化の複合材ハニカムサンドイッチパネル1は、上記以外のプリプレグを含んでいてもよい。
図3は、本実施形態における成形時の温度および圧力の推移を説明するグラフである。図3(a)は、オートクレーブ内の温度推移である。同図において、横軸は時間、縦軸は温度である。図3(b)は、オートクレーブ内の圧力および真空バック内の真空圧である。同図において、横軸は時間、縦軸は(ゲージ)圧力である。
(準備)プリプレグから揮発成分が発生する揮発温度域を予め確認し、該揮発温度域に基づいて保持温度(TA)を設定する。
オートクレーブ内の圧力は、第1実施形態と同様とする。
保持温度(TA)まで10℃/min以下、好ましくは0.1℃/min以上3℃/min以下で昇温させた後、該保持温度(TA)を所定時間保持する。ここで「所定時間」は、揮発成分が除去できる時間、かつ接着剤の粘度増加によりディンプル抑制を狙う場合は、接着剤の粘度が増加するまでの時間である。
上記ステップ(A)の後、マトリックス樹脂の硬化温度TBまで10℃/min以下、好ましくは0.1℃/min以上3℃/min以下で昇温させ、該硬化温度(TB)を所定時間保持する。これにより、接着剤およびマトリックス樹脂は完全に硬化される。これにより、ハニカムコアに接着層を介して複合材スキンが接着された複合材構造体(未硬化の複合材ハニカムサンドイッチパネル)が得られる。
図4は、本実施形態における成形時の温度と、接着剤およびプリプレグの粘度の推移を説明するグラフである。図4(a)は、オートクレーブ内の温度推移である。同図において、横軸は時間、縦軸は温度である。図4(b)は、接着剤およびプリプレグの粘度推移である。同図において、横軸は時間、縦軸は粘度である。
ステップ(A)の後、ステップ(B)の前に実施する加熱である。ステップ(C)では、低粘度温度(TC)までオートクレーブ内を昇温させ、該低粘度温度(TC)を所定時間保持する。所定時間は、低粘度域を保持できる30分~2時間を目安とする。
本実施形態は、上記ステップ(A)の段階で複数の保持温度を設定する(ステップA’)点で第2実施形態と相違する。
最も低い揮発温度域(低揮発温度域)では、該低揮発温度域の上限温度または上限付近温度を低温側の保持温度(低保持温度TAL)に設定する。「上限付近温度」は、上限温度-2℃を許容する。「上限付近温度」は、上限温度+2℃を許容する。低保持温度は、低揮発温度域の上限温度であることが好ましい。
2,14,24,34 ハニカムコア
3a,3b、10,20a,20b,30a,40a,40b,40c プリプレグ
4a,4b,6 接着剤
5 耐雷メッシュ
7,37 空洞部
11a,11b 積層体
12,17,27 オートクレーブ
13a,13b 複合材スキン
15a,15b,25a,25b,35a,41 フィルム状接着剤
38 ディンプル
Claims (6)
- ハニカムコアの上下面にプリプレグが積層された未硬化の複合材ハニカムサンドイッチパネルを真空バックで覆い、オートクレーブ内に配置した後、前記真空バック内を真空引きし、
該真空引きを継続しながら、前記オートクレーブにより加熱・加圧して、前記プリプレグのマトリックス樹脂の硬化および前記ハニカムコアへの接着を行い、
前記プリプレグから揮発成分が発生する揮発温度域を予め確認し、該揮発温度域に基づいて保持温度を前記揮発温度域の範囲内にある温度に設定し、
前記オートクレーブ内を前記保持温度まで昇温させて所定時間保持し、
保持後、前記オートクレーブ内を前記マトリックス樹脂の硬化温度まで昇温させて前記マトリックス樹脂を硬化させる複合材構造体の成形方法。 - ハニカムコアの上下面にプリプレグが積層された未硬化の複合材ハニカムサンドイッチパネルを真空バックで覆った後、前記真空バック内を真空引きし、オートクレーブ内に配置して加熱・加圧し、前記プリプレグのマトリックス樹脂の硬化および前記ハニカムコアへの接着を行う複合材構造体の成形方法であって、
前記プリプレグから揮発成分が発生する揮発温度域を予め確認し、該揮発温度域に基づいて保持温度を前記揮発温度域の範囲内にある温度に設定し、
前記オートクレーブ内を前記保持温度まで昇温させて所定時間保持し、
保持後、前記オートクレーブ内を前記マトリックス樹脂の硬化温度まで昇温させて前記マトリックス樹脂を硬化させる複合材構造体の成形方法。 - 前記プリプレグは、接着剤を介して前記ハニカムコアの上下面に積層させる請求項1または請求項2に記載の複合材構造体の成形方法。
- 前記プリプレグよりも低い温度で硬化する前記接着剤を用いる請求項3に記載の複合材構造体の成形方法。
- 前記プリプレグが最低粘度を示す温度を含む低粘度温度域を予め設定し、
前記保持温度で保持した後、前記マトリックス樹脂の硬化温度まで昇温する前に、前記低粘度温度域にある低粘度温度まで前記オートクレーブ内を昇温させて所定時間保持する請求項1または請求項2に記載の複合材構造体の成形方法。 - 前記プリプレグから揮発成分が発生する前記揮発温度域が複数存在する場合、
最も低い低揮発温度域では、該低揮発温度域の上限温度または上限付近温度を低保持温度と設定し、
前記プリプレグの粘度が上がるよう変化する温度域に重複する高揮発温度域では、該高揮発温度域の下限温度または下限付近温度を高保持温度と設定し、低保持温度、高保持温度の順で、前記オートクレーブ内の昇温・保持を実施する請求項1または請求項2に記載の複合材構造体の成形方法。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018123065A JP7114367B2 (ja) | 2018-06-28 | 2018-06-28 | 複合材構造体の成形方法 |
US17/048,804 US11498290B2 (en) | 2018-06-28 | 2019-02-26 | Method for molding composite material structure |
PCT/JP2019/007160 WO2020003609A1 (ja) | 2018-06-28 | 2019-02-26 | 複合材構造体の成形方法 |
CN201980026828.5A CN111989214A (zh) | 2018-06-28 | 2019-02-26 | 复合材料结构体的成型方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018123065A JP7114367B2 (ja) | 2018-06-28 | 2018-06-28 | 複合材構造体の成形方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2020001268A JP2020001268A (ja) | 2020-01-09 |
JP7114367B2 true JP7114367B2 (ja) | 2022-08-08 |
Family
ID=68986405
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2018123065A Active JP7114367B2 (ja) | 2018-06-28 | 2018-06-28 | 複合材構造体の成形方法 |
Country Status (4)
Country | Link |
---|---|
US (1) | US11498290B2 (ja) |
JP (1) | JP7114367B2 (ja) |
CN (1) | CN111989214A (ja) |
WO (1) | WO2020003609A1 (ja) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022054388A1 (ja) | 2020-09-14 | 2022-03-17 | 住友ベークライト株式会社 | サンドイッチパネルの製造方法およびサンドイッチパネル |
CN114179396B (zh) * | 2021-12-17 | 2023-07-18 | 江西洪都航空工业集团有限责任公司 | 一种适用于不规则u型复合材料泡沫夹芯结构件的成型方法及模具 |
WO2023132270A1 (ja) * | 2022-01-07 | 2023-07-13 | 住友ベークライト株式会社 | サンドイッチパネル、サンドイッチパネルの製造方法、およびサンドウィッチパネル製造用離型フィルム |
CN114371125A (zh) * | 2022-01-27 | 2022-04-19 | 江苏铁锚玻璃股份有限公司 | Tpu粘接强度的测试方法 |
CN117962355A (zh) * | 2024-04-02 | 2024-05-03 | 成都飞机工业(集团)有限责任公司 | 一种蜂窝夹芯复合材料的成型方法 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004306455A (ja) | 2003-04-08 | 2004-11-04 | Kawasaki Heavy Ind Ltd | 複合材料ハニカムサンドイッチ構造の製造方法 |
JP2005022171A (ja) | 2003-06-30 | 2005-01-27 | Mitsubishi Heavy Ind Ltd | 複合材サンドイッチパネル用コア、複合材サンドイッチパネル、及びその製造方法 |
JP2006167981A (ja) | 2004-12-13 | 2006-06-29 | Yokohama Rubber Co Ltd:The | 真空圧力制御システムおよびこのシステムを備えた加熱装置 |
US20060188696A1 (en) | 2005-02-24 | 2006-08-24 | The Boeing Company | Reinforced rampdown for composite structural member and method for same |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6021057B2 (ja) * | 1976-07-22 | 1985-05-25 | 三菱レイヨン株式会社 | 複合材料の成形方法 |
JPS6219434A (ja) * | 1985-07-19 | 1987-01-28 | Japan Steel Works Ltd:The | 真空プレスにおける温度及び圧力の制御方式 |
US5242651A (en) * | 1990-07-25 | 1993-09-07 | Vought Aircraft Company | Pressure balanced processing of composite structures |
JPH06190955A (ja) * | 1992-12-25 | 1994-07-12 | Yokohama Rubber Co Ltd:The | ハニカムサンドイッチパネルの製造方法 |
EP0883484A1 (en) | 1996-01-11 | 1998-12-16 | The Boeing Company | Composite honeycomb sandwich structure |
BRPI0511929A (pt) * | 2004-06-09 | 2008-01-29 | Ind Composites Engineering Pty | método para formar ou curar compósitos poliméricos |
GB2470618B (en) * | 2009-09-14 | 2011-08-24 | Alexander Fergusson | An improved method of and apparatus for making a composite material |
JP5686994B2 (ja) * | 2010-07-01 | 2015-03-18 | 三菱重工業株式会社 | 成形体の製造方法 |
US9427943B2 (en) * | 2013-03-15 | 2016-08-30 | Henkel IP & Holding GmbH | Prepreg curing process for preparing composites having superior surface finish and high fiber consolidation |
US20190240876A1 (en) * | 2018-02-07 | 2019-08-08 | Bell Helicopter Textron Inc. | Composite structures |
-
2018
- 2018-06-28 JP JP2018123065A patent/JP7114367B2/ja active Active
-
2019
- 2019-02-26 WO PCT/JP2019/007160 patent/WO2020003609A1/ja active Application Filing
- 2019-02-26 US US17/048,804 patent/US11498290B2/en active Active
- 2019-02-26 CN CN201980026828.5A patent/CN111989214A/zh active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004306455A (ja) | 2003-04-08 | 2004-11-04 | Kawasaki Heavy Ind Ltd | 複合材料ハニカムサンドイッチ構造の製造方法 |
JP2005022171A (ja) | 2003-06-30 | 2005-01-27 | Mitsubishi Heavy Ind Ltd | 複合材サンドイッチパネル用コア、複合材サンドイッチパネル、及びその製造方法 |
JP2006167981A (ja) | 2004-12-13 | 2006-06-29 | Yokohama Rubber Co Ltd:The | 真空圧力制御システムおよびこのシステムを備えた加熱装置 |
US20060188696A1 (en) | 2005-02-24 | 2006-08-24 | The Boeing Company | Reinforced rampdown for composite structural member and method for same |
Also Published As
Publication number | Publication date |
---|---|
WO2020003609A1 (ja) | 2020-01-02 |
JP2020001268A (ja) | 2020-01-09 |
US11498290B2 (en) | 2022-11-15 |
US20210362441A1 (en) | 2021-11-25 |
CN111989214A (zh) | 2020-11-24 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP7114367B2 (ja) | 複合材構造体の成形方法 | |
JP4342620B2 (ja) | ハニカムサンドイッチ構造複合材パネルの成形方法 | |
CA2804586C (en) | Method for manufacturing resin-based composite material | |
JP5721557B2 (ja) | 補強ハニカムコア及びサンドイッチパネルの製造方法 | |
JPH08506534A (ja) | 低密度の、安定化した傾斜形ハニカムコアを使用して、傾斜面を有する軽量のハニカムコア複合製品を高圧共硬化成形する複合成形装置、および成形方法、ならびにそれによって製造した製品 | |
CN109551777B (zh) | 部分固化的热固性复合物 | |
US20050227560A1 (en) | Flexible carbon-fiber laminates | |
US11370183B2 (en) | Composite material manufacturing method and composite material | |
WO2013084552A1 (ja) | プリフォームの製造方法および繊維強化プラスチック成形体の製造方法 | |
JP6154670B2 (ja) | 繊維強化プラスチック部材の成形方法及び成形装置 | |
US10583642B2 (en) | Honeycomb structural body and method of manufacturing honeycomb structural body | |
JP4328579B2 (ja) | ハニカムサンドイッチパネルの製造方法 | |
JPH0390340A (ja) | サンドイッチ構造体及びその製造方法 | |
JP6717105B2 (ja) | 繊維強化樹脂成形体の製造方法 | |
EP2662203A2 (en) | Contour caul with expansion region and method for its manufacture | |
JP7005283B2 (ja) | 構造体の製造方法、スキン材の準備方法及びスキン材の加熱条件設定方法 | |
JP2002292592A (ja) | ロボットハンド部材の製造方法 | |
JP7001361B2 (ja) | 突板シート及びその製造方法 | |
JP6724667B2 (ja) | 複合材料の成形方法および複合材料の成形装置 | |
JP2012040689A (ja) | 繊維強化複合材料の製造方法 | |
JP2020163584A (ja) | サンドイッチ成形体の製造方法 | |
JP2982002B2 (ja) | ハニカムパネルの製造方法 | |
JP7039401B2 (ja) | 複合材及び複合材の硬化方法 | |
WO2020178949A1 (ja) | 治具台 | |
JP2002347149A (ja) | 複合材ハニカムサンドイッチ構造体及びその製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20210309 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20211116 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20220106 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20220510 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20220616 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20220628 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20220727 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 7114367 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |