JP6826056B2 - 複合部材の製造方法及び複合部材 - Google Patents
複合部材の製造方法及び複合部材 Download PDFInfo
- Publication number
- JP6826056B2 JP6826056B2 JP2017567882A JP2017567882A JP6826056B2 JP 6826056 B2 JP6826056 B2 JP 6826056B2 JP 2017567882 A JP2017567882 A JP 2017567882A JP 2017567882 A JP2017567882 A JP 2017567882A JP 6826056 B2 JP6826056 B2 JP 6826056B2
- Authority
- JP
- Japan
- Prior art keywords
- base material
- composite member
- injection
- resin
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000002131 composite material Substances 0.000 title claims description 57
- 238000004519 manufacturing process Methods 0.000 title claims description 34
- 239000000463 material Substances 0.000 claims description 136
- 238000002347 injection Methods 0.000 claims description 85
- 239000007924 injection Substances 0.000 claims description 85
- 239000011347 resin Substances 0.000 claims description 73
- 229920005989 resin Polymers 0.000 claims description 73
- 238000005422 blasting Methods 0.000 claims description 56
- 238000000034 method Methods 0.000 claims description 44
- 229910052751 metal Inorganic materials 0.000 claims description 20
- 239000002184 metal Substances 0.000 claims description 20
- 238000005304 joining Methods 0.000 claims description 19
- 238000004381 surface treatment Methods 0.000 claims description 19
- 238000001746 injection moulding Methods 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 7
- 238000012545 processing Methods 0.000 description 27
- 238000003860 storage Methods 0.000 description 13
- 239000000428 dust Substances 0.000 description 10
- 238000000465 moulding Methods 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000003380 propellant Substances 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- -1 polybutylene terephthalate Polymers 0.000 description 3
- 229920001707 polybutylene terephthalate Polymers 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000003486 chemical etching Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000005514 two-phase flow Effects 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 229920000106 Liquid crystal polymer Polymers 0.000 description 1
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000004401 flow injection analysis Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14311—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles using means for bonding the coating to the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/082—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/088—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyamides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/281—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/286—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysulphones; polysulfides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/302—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/06—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
- B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/005—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/045—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
- B29C45/14795—Porous or permeable material, e.g. foam
- B29C2045/14803—Porous or permeable material, e.g. foam the injected material entering minute pores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C2045/1486—Details, accessories and auxiliary operations
- B29C2045/14868—Pretreatment of the insert, e.g. etching, cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
- B29K2067/006—PBT, i.e. polybutylene terephthalate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2679/00—Use of polymers having nitrogen, with or without oxygen or carbon only, in the main chain not provided for in groups B29K2661/00 - B29K2677/00, for preformed parts, e.g. for inserts
- B29K2679/08—PI, i.e. polyimides or derivatives thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
- B29K2705/02—Aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
- B32B2038/002—Sandblasting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/02—2 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/538—Roughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/542—Shear strength
Description
図1は、実施形態に係る複合部材1を示す斜視図である。図1に示されるように、複合部材1は、複数の部材が接合により一体化された部材である。例えば、複合部材1は、樹脂部材と、樹脂部材に対する異種部材とを接合させた部材である。樹脂部材に対する異種部材とは、熱膨張率、熱伝達率、強度などが樹脂部材に対して異なる性質を有する材料で形成された部材である。
複合部材1の製造方法に用いる装置概要を説明する。最初に、母材2の表面にブラスト加工を行う装置を説明する。ブラスト加工装置は、重力式(吸引式)のエアブラスト装置、直圧式(加圧式)のエアブラスト装置、遠心式のブラスト装置、等何れのタイプを用いてもよい。本実施形態に係る製造方法は、一例として、いわゆる直圧式(加圧式)のエアブラスト装置を用いる。図3は、複合部材1の製造方法に用いるブラスト加工装置10の概念図である。ブラスト加工装置10は、処理室11、噴射ノズル12、貯留タンク13、加圧室14、圧縮気体供給機15及び集塵機(不図示)を備える。
上記実施形態に係る母材2及び樹脂部材3として、板状部材を例として示したが、形状に限定されることはなく、互いに接触可能なあらゆる形状を採用することができる。上記実施形態に係る樹脂部材3は、母材2の表面の一部に接触していたが、母材2の表面全てに接触していてもよい。
射出成形は、インサート成形に限定されるものではなく、アウトサート成形であってもよい。
母材2は、以下の材料を用いた。
母材A:アルミニウム板(JIS(Japanese Industrial Standards):A5052)
母材B:ポリイミド板
上記実施形態で説明したブラスト加工装置10を用いて母材2の表面をブラスト加工した。噴射材は、酸化アルミニウムからなる噴射材と、ガラスからなる噴射材とを混合して用いた。噴射材の粒子径は、40〜250μmである。加工領域の総面積に対するブラスト加工による噴射材の打痕の占める総面積の割合であるブラスト面積密度(Coverage)を50%〜100%とし、噴射材の粒子径を40〜250μmの範囲、噴射圧力を0.5〜2.0MPaの範囲から適宜選択してブラスト加工を行い、母材2の表面にRa、Ry、Rz、RΔa、RΔqが制御された凹凸2bを形成した。
上記実施形態で説明した金型20を用いて、母材2に樹脂部材3を接合させた。樹脂部材3の材料は、ポリブチレンテレフタレート樹脂(PBT:東レ株式会社製:1101G−X54)を用いた。充填時において、金型温度は140℃、樹脂温度は270℃、充填圧力は60MPa、射出率は64.2cm3/sとした。保持時において、保持圧力は40MPa、保持時間は8sとした。熱処理時において、熱処理温度は130℃、熱処理時間は2hとした。
上記条件で作成された複合部材1の剪断強度(剪断応力)を評価した。評価装置は、ISO 4587(1995)に準拠した剪断強度をより正確に測定できるように、測定時において複合部材1に発生する撓みを抑制させる構成を有する評価装置を用いた。
Claims (9)
- 母材と樹脂部材とを接合した複合部材の製造方法であって、
前記母材の表面に、マイクロオーダー又はナノオーダーの凹凸を形成する表面処理工程と、
前記表面処理工程により形成された前記凹凸を有する前記母材の表面に、前記樹脂部材を射出成形により直接接合する接合工程と、
を備え、
前記表面処理工程において前記凹凸が形成された前記母材の表面の算術平均傾斜は、0.17〜0.50である、複合部材の製造方法。 - 母材と樹脂部材とを接合した複合部材の製造方法であって、
前記母材の表面に、マイクロオーダー又はナノオーダーの凹凸を形成する表面処理工程と、
前記表面処理工程により形成された前記凹凸を有する前記母材の表面に、前記樹脂部材を射出成形により直接接合する接合工程と、
を備え、
前記表面処理工程において前記凹凸が形成された前記母材の表面の二乗平均平方根傾斜は、0.27〜0.60である、複合部材の製造方法。 - 前記表面処理工程は、ブラスト加工により前記凹凸を形成する工程である請求項1又は2に記載の複合部材の製造方法。
- 前記ブラスト加工における噴射圧力は、0.5〜2.0MPaである請求項3に記載の複合部材の製造方法。
- 前記ブラスト加工における噴射材の粒子径は、30〜300μmである請求項3又は4に記載の複合部材の製造方法。
- 前記母材の材料は、金属、ガラス、セラミックス又は樹脂である請求項1〜5の何れか一項に記載の複合部材の製造方法。
- その表面にマイクロオーダー又はナノオーダーの凹凸を有する母材と、
前記母材の表面に直接接触する樹脂部材と、
を備え、
前記母材の表面の算術平均傾斜は、0.17〜0.50である、複合部材。 - その表面にマイクロオーダー又はナノオーダーの凹凸を有する母材と、
前記母材の表面に直接接触する樹脂部材と、
を備え、
前記母材の表面の二乗平均平方根傾斜は、0.27〜0.60である、複合部材。 - 前記母材の材料は、金属、ガラス、セラミックス又は樹脂である請求項7又は8に記載の複合部材。
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2016/054602 WO2017141381A1 (ja) | 2016-02-17 | 2016-02-17 | 複合部材の製造方法及び複合部材 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPWO2017141381A1 JPWO2017141381A1 (ja) | 2018-12-06 |
JP6826056B2 true JP6826056B2 (ja) | 2021-02-03 |
Family
ID=59624913
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2017567882A Active JP6826056B2 (ja) | 2016-02-17 | 2016-02-17 | 複合部材の製造方法及び複合部材 |
Country Status (7)
Country | Link |
---|---|
US (1) | US11059207B2 (ja) |
EP (1) | EP3366445B1 (ja) |
JP (1) | JP6826056B2 (ja) |
CN (1) | CN108698272A (ja) |
BR (1) | BR112018015159B1 (ja) |
MX (1) | MX2018009684A (ja) |
WO (1) | WO2017141381A1 (ja) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108158477A (zh) * | 2016-12-07 | 2018-06-15 | 科沃斯机器人股份有限公司 | 表面清洁机器人及其履带生产工艺方法 |
JP6754511B1 (ja) | 2018-09-28 | 2020-09-09 | ダイセルポリマー株式会社 | 窒化物系の非磁性セラミックス成形体とその製造方法 |
JP7320825B2 (ja) * | 2019-02-06 | 2023-08-04 | 国立研究開発法人産業技術総合研究所 | 樹脂接合体及びその接合方法 |
JP7319610B2 (ja) * | 2019-02-15 | 2023-08-02 | 国立大学法人 東京大学 | 複合部材の製造方法、及び複合部材 |
JP7268568B2 (ja) * | 2019-10-10 | 2023-05-08 | 新東工業株式会社 | 複合部材の製造方法、及び複合部材 |
JP7371867B2 (ja) | 2020-03-24 | 2023-10-31 | 新東工業株式会社 | 複合部材の製造方法、及び複合部材 |
US11890788B2 (en) * | 2020-05-20 | 2024-02-06 | The Regents Of The University Of Michigan | Methods and process for producing polymer-metal hybrid components bonded by C—O-M bonds |
JP2023072423A (ja) | 2021-11-12 | 2023-05-24 | 新東工業株式会社 | 複合部材の製造方法、及び複合部材 |
CN114311497B (zh) * | 2021-11-22 | 2024-04-09 | 东莞市诚茂精密技术有限公司 | 一种增强五金件压铸、注塑粘接结合工艺 |
JP2023157675A (ja) | 2022-04-15 | 2023-10-26 | 新東工業株式会社 | 複合部材の製造方法、及び複合部材 |
US20240025167A1 (en) * | 2022-07-21 | 2024-01-25 | The Regents Of The University Of Michigan | Methods To Directly Join Metals To Polymer/Polymer Composites Using Functionally Active Insert Layer |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4036668A (en) * | 1972-11-17 | 1977-07-19 | Caterpillar Tractor Co. | Bonding fluoroelastomers to metal |
US3947953A (en) * | 1974-08-23 | 1976-04-06 | Nitto Electric Industrial Co., Ltd. | Method of making plastic sealed cavity molded type semi-conductor devices |
US5213739A (en) * | 1991-06-26 | 1993-05-25 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Process for bonding elastomers to metals |
JP2001225346A (ja) * | 1999-12-08 | 2001-08-21 | Polyplastics Co | 金属インサート樹脂複合成形品の製造方法 |
EP1690664A4 (en) * | 2003-11-14 | 2009-06-03 | Ogura Clutch Co Ltd | METHOD FOR RESIN COATING, INSERT MOLDING, AND RESIN COATED METAL GEARS |
DE102005013719A1 (de) * | 2005-03-22 | 2006-09-28 | Pfefferle, Günter | Spritzgussteil; Spritzwerkzeug; Verfahren zur Ummantelung eines Einlegers mit einem Kunststoff |
JP5242150B2 (ja) * | 2007-12-21 | 2013-07-24 | ウィンテックポリマー株式会社 | 複合成形体 |
JP2010167475A (ja) | 2009-01-26 | 2010-08-05 | Yamase Denki Kk | 異種材料と金属材料との界面が気密性を有する異種材料接合金属材料及びその製造方法 |
JP5625548B2 (ja) | 2010-06-30 | 2014-11-19 | 大日本印刷株式会社 | 加飾シートの製造方法、加飾シート及びそれを用いてなる加飾成形品 |
CN102371679A (zh) * | 2010-08-19 | 2012-03-14 | 鸿富锦精密工业(深圳)有限公司 | 金属与树脂的复合体的制备方法 |
KR20140141583A (ko) * | 2012-03-29 | 2014-12-10 | 데이진 가부시키가이샤 | 접합 부재의 제조 방법 및 접합 부재 |
US20150273795A1 (en) * | 2012-10-17 | 2015-10-01 | Sumitomo Bakelite Co., Ltd. | Metal resin composite body and manufacturing method of metal resin composite body |
JP6226724B2 (ja) * | 2012-12-21 | 2017-11-08 | ポリプラスチックス株式会社 | 複合成形体の製造方法及び放熱性を向上させる方法 |
JP6278822B2 (ja) | 2013-06-12 | 2018-02-14 | ポリプラスチックス株式会社 | 金属樹脂複合成形体及びその製造方法 |
-
2016
- 2016-02-17 EP EP16890523.0A patent/EP3366445B1/en active Active
- 2016-02-17 US US16/075,777 patent/US11059207B2/en active Active
- 2016-02-17 WO PCT/JP2016/054602 patent/WO2017141381A1/ja active Application Filing
- 2016-02-17 BR BR112018015159-9A patent/BR112018015159B1/pt active IP Right Grant
- 2016-02-17 CN CN201680081557.XA patent/CN108698272A/zh active Pending
- 2016-02-17 MX MX2018009684A patent/MX2018009684A/es unknown
- 2016-02-17 JP JP2017567882A patent/JP6826056B2/ja active Active
Also Published As
Publication number | Publication date |
---|---|
JPWO2017141381A1 (ja) | 2018-12-06 |
US20190054672A1 (en) | 2019-02-21 |
CN108698272A (zh) | 2018-10-23 |
WO2017141381A1 (ja) | 2017-08-24 |
US11059207B2 (en) | 2021-07-13 |
EP3366445A4 (en) | 2019-07-24 |
MX2018009684A (es) | 2019-01-24 |
EP3366445A1 (en) | 2018-08-29 |
BR112018015159A2 (ja) | 2018-12-18 |
BR112018015159B1 (pt) | 2022-03-08 |
EP3366445B1 (en) | 2021-05-26 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6826056B2 (ja) | 複合部材の製造方法及び複合部材 | |
JP6500047B2 (ja) | 積層造形法のための方法及び接続支持体 | |
US9789540B2 (en) | Method of forming an article | |
US9835163B2 (en) | Impeller assembly of fluid rotary machine and manufacturing method thereof | |
US9925717B2 (en) | Method for connecting a surface-structured workpiece and a plastic workpiece | |
KR20150056661A (ko) | 3차원 형상 조형물의 제조 방법 | |
US11472130B2 (en) | Method of manufacturing composite member and the composite member | |
JP2019136990A (ja) | 三次元造形物の製造方法および三次元造形装置 | |
US20230330947A1 (en) | Method of manufacturing composite member and the composite member | |
JP7226168B2 (ja) | 複合部材の製造方法及び複合部材 | |
TWI670161B (zh) | 複合構件之製造方法及複合構件 | |
JP2010194887A (ja) | 樹脂成形品の接合方法 | |
JP7268568B2 (ja) | 複合部材の製造方法、及び複合部材 | |
CN113442370A (zh) | 复合构件的制造方法及复合构件 | |
JP2022035285A (ja) | 接合強度の推定方法、及び接合強度の推定装置 | |
KR20210092674A (ko) | 토출 장치, 성형 장치, 및 성형체의 제조 방법 | |
CN116118299A (zh) | 复合部件的制造方法及复合部件 | |
Feistauer et al. | Ultrasonic Joining of Lightweight Alloy/Fiber‐Reinforced Polymer Hybrid Structures | |
JP6354858B2 (ja) | 表面処理装置、表面処理方法、および表面処理された樹脂成形品 | |
US20230061480A1 (en) | Three-Dimensional Shaping Device | |
KR101208899B1 (ko) | 코일자동화운반시스템용 코일패드 및 그 생산방법 | |
Mueller-Hummel | Cutting Tool Technology for Machining Composite Curing Tools |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20181219 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20190903 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20191105 |
|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20191126 |
|
C60 | Trial request (containing other claim documents, opposition documents) |
Free format text: JAPANESE INTERMEDIATE CODE: C60 Effective date: 20200221 |
|
C116 | Written invitation by the chief administrative judge to file amendments |
Free format text: JAPANESE INTERMEDIATE CODE: C116 Effective date: 20200310 |
|
C22 | Notice of designation (change) of administrative judge |
Free format text: JAPANESE INTERMEDIATE CODE: C22 Effective date: 20200310 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20200312 |
|
C22 | Notice of designation (change) of administrative judge |
Free format text: JAPANESE INTERMEDIATE CODE: C22 Effective date: 20200414 |
|
C22 | Notice of designation (change) of administrative judge |
Free format text: JAPANESE INTERMEDIATE CODE: C22 Effective date: 20201006 |
|
C22 | Notice of designation (change) of administrative judge |
Free format text: JAPANESE INTERMEDIATE CODE: C22 Effective date: 20201104 |
|
C23 | Notice of termination of proceedings |
Free format text: JAPANESE INTERMEDIATE CODE: C23 Effective date: 20201201 |
|
C03 | Trial/appeal decision taken |
Free format text: JAPANESE INTERMEDIATE CODE: C03 Effective date: 20210105 |
|
C30A | Notification sent |
Free format text: JAPANESE INTERMEDIATE CODE: C3012 Effective date: 20210105 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20210114 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 6826056 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |