JP6676432B2 - Electric valve and method of assembling the same - Google Patents

Electric valve and method of assembling the same Download PDF

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JP6676432B2
JP6676432B2 JP2016064127A JP2016064127A JP6676432B2 JP 6676432 B2 JP6676432 B2 JP 6676432B2 JP 2016064127 A JP2016064127 A JP 2016064127A JP 2016064127 A JP2016064127 A JP 2016064127A JP 6676432 B2 JP6676432 B2 JP 6676432B2
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valve
valve body
lower stopper
guide bush
valve shaft
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JP2017180525A (en
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将志 矢沢
将志 矢沢
吉田 竜也
竜也 吉田
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Fujikoki Corp
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Fujikoki Corp
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Priority to JP2016064127A priority Critical patent/JP6676432B2/en
Priority to CN202010241054.2A priority patent/CN111396618B/en
Priority to CN201710100047.9A priority patent/CN107237913B/en
Priority to KR1020170036880A priority patent/KR102355654B1/en
Publication of JP2017180525A publication Critical patent/JP2017180525A/en
Priority to JP2020042527A priority patent/JP6928978B2/en
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Publication of JP6676432B2 publication Critical patent/JP6676432B2/en
Priority to KR1020220003933A priority patent/KR102418034B1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • F16K31/047Actuating devices; Operating means; Releasing devices electric; magnetic using a motor characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • F16K31/041Actuating devices; Operating means; Releasing devices electric; magnetic using a motor for rotating valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/02Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with screw-spindle
    • F16K1/04Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with screw-spindle with a cut-off member rigid with the spindle, e.g. main valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/34Cutting-off parts, e.g. valve members, seats
    • F16K1/36Valve members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/34Cutting-off parts, e.g. valve members, seats
    • F16K1/42Valve seats
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves
    • F16K27/029Electromagnetically actuated valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • F16K31/041Actuating devices; Operating means; Releasing devices electric; magnetic using a motor for rotating valves
    • F16K31/043Actuating devices; Operating means; Releasing devices electric; magnetic using a motor for rotating valves characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/44Mechanical actuating means
    • F16K31/50Mechanical actuating means with screw-spindle or internally threaded actuating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/20Disposition of valves, e.g. of on-off valves or flow control valves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Description

本発明は、空気調和機、冷凍機等の冷凍サイクルに流量制御弁等として組み込まれて使用される電動弁に係り、特に、弁体が最下降位置(通常なら全閉状態となる)にあるときでも、弁シート部との間に所定の大きさの間隙が形成される閉弁レスタイプの電動弁及びその組立方法に関する。   The present invention relates to a motor-operated valve that is incorporated and used as a flow control valve or the like in a refrigeration cycle of an air conditioner, a refrigerator, or the like, and in particular, a valve body is at a lowest position (normally a fully closed state). The present invention also relates to a valve-closing-less type electric valve in which a gap of a predetermined size is formed between the valve and a valve seat, and a method of assembling the valve.

この種の電動弁として、例えば、弁軸と、該弁軸が内挿される円筒部を有するガイドステムと、前記弁軸の下端部に保持固定されて前記ガイドステムに内挿された円筒状の弁ホルダと、該弁ホルダに、前記弁軸に対して軸方向の相対移動及び相対回転可能な状態で内挿され、かつ、前記弁軸との間に縮装されたコイルばねにより下方に付勢されるとともに、前記弁ホルダにより抜け止め係止された弁体と、該弁体が接離する弁シート部を有し、前記ガイドステムが取付固定される弁本体と、該弁本体に接合されたキャンと、該キャンの内周に配在されたロータと、前記弁軸の上端部に外嵌固定された結合部材を介して前記ロータと前記弁軸とを連結するロータホルダと、前記ロータに設けられた係合部が嵌合するべく前記ロータホルダに形成された凹部と、前記ロータを回転駆動すべく前記キャンの外周に配置されたステータと、前記ガイドステムの円筒部内周に配在される雌ねじ部材と、該雌ねじ部材の内周に形成された固定ねじ部と前記弁軸の外周に形成された可動ねじ部とからなる、前記弁体を前記弁シート部に接離させるためのねじ送り機構と、前記ガイドステムの円筒部の外周に配在されて前記ロータの回転上下動規制を行うストッパ機構と、を備え、前記ストッパ機構は、上側係止部及び下側係止部を有する螺旋状の固定ストッパと、前記上側係止部に接当して係止される第1接当部及び前記下側係止部に接当して係止される第2接当部が設けられて、前記固定ストッパの螺旋部分に組み込まれるリング状ないし螺旋状のスライダとからなり、前記スライダは、前記ロータが回転するとき、該ロータに設けられた押動部により前記第1接当部が押動されて、前記第1接当部が前記上側係止部に、また、前記第2接当部が前記下側係止部に接当するまで回転しながら上下動するようにされ、前記スライダの第2接当部が前記下側係止部に接当して停止せしめられた原点位置では、前記弁体と前記弁シート部との間に所定の大きさの間隙が形成されているものが知られている(例えば、特許文献1参照)。   As this type of electrically operated valve, for example, a valve stem, a guide stem having a cylindrical portion into which the valve stem is inserted, and a cylindrical stem held and fixed to the lower end of the valve stem and inserted into the guide stem A valve holder and a coil spring which is inserted into the valve holder so as to be axially movable and relatively rotatable with respect to the valve shaft, and is attached downward by a coil spring compressed between the valve shaft and the valve shaft. A valve body that is urged and locked by the valve holder, and has a valve seat portion to which the valve body comes and goes, and is joined to the valve body to which the guide stem is attached and fixed; A can, a rotor disposed on the inner periphery of the can, a rotor holder connecting the rotor and the valve shaft via a coupling member externally fitted and fixed to an upper end of the valve shaft, and the rotor Formed on the rotor holder so that the engaging portion provided on the A concave portion, a stator disposed on the outer periphery of the can for rotating the rotor, an internal thread member disposed on the inner periphery of the cylindrical portion of the guide stem, and a fixing formed on the inner periphery of the internal thread member. A screw feed mechanism comprising a screw part and a movable screw part formed on the outer periphery of the valve shaft for moving the valve body into and out of contact with the valve seat part; and a screw feed mechanism disposed on the outer periphery of the cylindrical part of the guide stem. A stopper mechanism for restricting rotation of the rotor in the vertical direction. The stopper mechanism abuts the spiral fixed stopper having an upper locking portion and a lower locking portion, and the upper locking portion. A ring-shaped or helical shape which is provided with a first abutting portion which is locked by being locked and a second abutting portion which is locked by being brought into contact with the lower locking portion, and which is incorporated in a spiral portion of the fixed stopper. Slider, and the slider is When the rotor rotates, the first contact portion is pushed by a pushing portion provided on the rotor, and the first contact portion is moved to the upper locking portion, and the second contact portion is moved. Is moved up and down while rotating until it comes into contact with the lower locking portion, and at the origin position where the second contact portion of the slider comes into contact with the lower locking portion and is stopped. It is known that a gap having a predetermined size is formed between the valve body and the valve seat portion (for example, see Patent Document 1).

前記した如くの構成を有する電動弁では、弁体が最下降位置(通常なら全閉状態となる)にあるときでも、弁シート部との間に所定の大きさの間隙が形成されるため、通常の閉弁タイプの電動弁と比べて、弁シート部への弁体の喰いつきが確実に防止でき、当該電動弁を空調機に使用する場合、コンプレッサの焼き付きによる運転不具合を防げる利点がある。   In the motor-operated valve having the configuration as described above, even when the valve body is at the lowest position (usually in a fully closed state), a gap of a predetermined size is formed between the valve body and the valve seat portion. Compared to a normal valve-closing type electric valve, it is possible to reliably prevent the valve body from biting into the valve seat portion, and when using the electric valve for an air conditioner, there is an advantage that it is possible to prevent an operation failure due to burning of the compressor. .

特許第5164579号公報Japanese Patent No. 5164579

ところで、前記した如くの従来の閉弁レスタイプの電動弁では、弁本体の弁室の一側部に冷媒入出用の第1導管が、また、弁室の下部に冷媒入出用の第2導管がそれぞれろう付け等により連結固定され、流体(冷媒)が、第1導管から弁室を介して第2導管に向かう一方向(正方向)と、第2導管から弁室を介して第1導管に向かう他方向(逆方向)との双方向に流されるようになっているが、ねじ送り機構(を構成する固定ねじ部と可動ねじ部との間)にはバックラッシ(ねじガタ)が必然的に存在するため、流体(冷媒)の流れ方向が正方向から逆方向、あるいは、逆方向から正方向に変化すると、その流体の圧力によって弁体が付勢され、当該弁体が弁シート部に対して前記バックラッシ(ねじガタ)分だけ上下動してしまう(図7(A)、(B)参照)。   By the way, in the conventional valve-closing-type electric valve as described above, the first conduit for refrigerant input / output is provided at one side of the valve chamber of the valve body, and the second conduit for refrigerant input / output is provided at the lower part of the valve chamber. Are connected and fixed by brazing or the like, respectively. Fluid (refrigerant) flows in one direction (positive direction) from the first conduit to the second conduit via the valve chamber, and the first conduit from the second conduit via the valve chamber. Backflow (screw play) is inevitable in the screw feed mechanism (between the fixed screw part and the movable screw part), which flows in the other direction (reverse direction) toward When the flow direction of the fluid (refrigerant) changes from the forward direction to the reverse direction or from the reverse direction to the forward direction, the valve element is urged by the pressure of the fluid, and the valve element is moved to the valve seat portion. On the other hand, it moves up and down by the backlash (screw play) (FIG. 7 ( ), (B) see).

また、上記従来の電動弁では、通常、弁口オリフィスを流れる流体の通過流量を制御する弁体が逆円錐台面ないしは逆円錐面(テーパ面)で構成されている。そのため、上述のように流体の流れ方向の変化に応じて弁体が弁シート部に対して上下動してしまうと、弁体が原点位置(最下降位置ともいい、モータに対する供給パルス数が0パルスとされる位置)にあるときに、その流体の流れ方向の変化前後で、弁口オリフィスを流れる流体の通過流量(0パルス流量ともいう)が変化してしまうといった課題が生じる(図8参照)。   In the above-mentioned conventional electric valve, a valve body for controlling a flow rate of a fluid flowing through a valve port orifice is generally formed by an inverted truncated cone surface or an inverted conical surface (taper surface). Therefore, as described above, when the valve element moves up and down with respect to the valve seat in accordance with the change in the flow direction of the fluid, the valve element moves to the origin position (also referred to as the lowest position, and the number of pulses supplied to the motor becomes 0). When the fluid is in the pulse position, there is a problem that the flow rate (also referred to as zero pulse flow rate) of the fluid flowing through the valve port orifice changes before and after the flow direction of the fluid changes (see FIG. 8). ).

また、上記従来の電動弁では、通常、組立時の弁体の原点位置出しにおいて、弁体のテーパ面を弁シート部に当接させて基準位置を形成し、その基準位置から弁体を弁シート部に対してリフトさせて弁体の原点位置出しを行っている。すなわち、弁体のテーパ面が弁体の原点位置出しの基準面とされている(詳細は、特許文献1等参照)。そのため、原点位置における弁体と弁シート部との間の前記間隙の寸法精度が、弁体のテーパ面の部品精度(加工精度)に依存することとなり、概して前記間隙の寸法ばらつきが大きくなって、流量特性(例えば、中間開度での流量の変曲点)がばらつく可能性がある。   In addition, in the above-described conventional motor-operated valve, usually, in determining the origin position of the valve body during assembly, a tapered surface of the valve body is brought into contact with a valve seat portion to form a reference position, and the valve body is moved from the reference position. The position of the origin of the valve body is determined by lifting the seat. That is, the tapered surface of the valve element is used as a reference plane for determining the origin position of the valve element (for details, see Patent Document 1 and the like). Therefore, the dimensional accuracy of the gap between the valve body and the valve seat portion at the origin position depends on the component accuracy (machining accuracy) of the tapered surface of the valve body, and the dimensional variation of the gap generally increases. In addition, there is a possibility that the flow characteristics (for example, the inflection point of the flow at the intermediate opening) vary.

本発明は、前記課題に鑑みてなされたものであって、その目的とするところは、弁体が最下降位置にあるときの、流体(冷媒)の流れ方向の変化に伴う流量変化を抑えることのできる電動弁、及びその組立方法を提供することにある。   The present invention has been made in view of the above problems, and an object of the present invention is to suppress a flow rate change accompanying a change in a flow direction of a fluid (refrigerant) when a valve body is at a lowest position. And a method for assembling the same.

また、本発明の他の目的とするところは、原点位置における弁体と弁シート部との間に形成される間隙の寸法ばらつき、ひいては、流量特性のばらつきを抑えることのできる電動弁、及びその組立方法を提供することにある。   Another object of the present invention is to provide a motor-operated valve capable of suppressing a dimensional variation of a gap formed between a valve body and a valve seat portion at an origin position, and, consequently, a variation in a flow characteristic. An object of the present invention is to provide an assembling method.

上記する課題を解決するために、本発明に係る電動弁は、弁体が設けられた弁軸と、前記弁体が接離又は近接離間する弁シート部を有する弁口オリフィスが設けられるとともに、流体が導入導出される弁室が形成された弁本体と、前記弁軸に連結されたロータ及び該ロータを回転させるためのステータを有するモータと、前記弁本体側に設けられた固定ねじ部と前記弁軸側に設けられた可動ねじ部とからなり、前記ロータの回転駆動に応じて前記弁軸の前記弁体を前記弁本体の前記弁シート部に対して昇降させるためのねじ送り機構と、前記弁軸の回転下動規制を行うための下部ストッパ機構と、を備え、前記下部ストッパ機構により前記弁体が最下降位置にあるときに、流体が前記弁室から前記弁口オリフィスに向かう正方向と前記弁口オリフィスから前記弁室に向かう逆方向との双方向に流されるようにされており、前記弁体には、昇降方向で外径が一定の弁体側ストレート部が設けられ、前記弁シート部には、昇降方向で内径が一定の弁シート側ストレート部が設けられるとともに、前記弁体における前記弁体側ストレート部の上側に、前記弁口オリフィスのオリフィス径よりも大きな寸法且つ昇降方向に対して垂直な面を有する弁体側当接部が設けられており、前記弁本体に、前記弁体側当接部と平面で当接する弁本体側当接部が設けられており、前記下部ストッパ機構により前記弁体が最下降位置にあるとき且つ前記正方向に流体が流されるときに、前記弁体側当接部と前記弁シート部との間に、昇降方向に前記弁体側ストレート部の長さよりも短い所定の大きさの間隙が形成されるとともに、前記弁体側ストレート部は、前記弁体の前記弁体側当接部の下方に連接され、前記ねじ送り機構における固定ねじ部と可動ねじ部との間のバックラッシ分と前記間隙の寸法をあわせた長さ以上であり、前記下部ストッパ機構により前記弁体が最下降位置にあるときに、前記弁体側ストレート部の少なくとも一部と前記弁シート側ストレート部の少なくとも一部とが昇降方向で重なるようにされていることを特徴としている。 In order to solve the above problems, the motor-operated valve according to the present invention is provided with a valve shaft provided with a valve body, and a valve port orifice having a valve seat portion in which the valve body comes into contact with or separates from or approaches, A valve body in which a valve chamber through which fluid is introduced and led out is formed, a motor having a rotor connected to the valve shaft and a stator for rotating the rotor, and a fixing screw portion provided on the valve body side. A screw feed mechanism for moving the valve body of the valve shaft up and down with respect to the valve seat portion of the valve body in accordance with the rotational drive of the rotor, comprising a movable screw portion provided on the valve shaft side; A lower stopper mechanism for restricting the valve shaft from rotating downward. When the valve body is at the lowest position by the lower stopper mechanism, fluid flows from the valve chamber to the valve port orifice. Forward direction and the valve port The valve body is provided with a valve body-side straight portion having a constant outer diameter in the ascending and descending directions, and the valve seat portion is provided in the valve seat portion. A valve seat-side straight portion having a constant inner diameter in the elevating direction is provided, and a dimension larger than the orifice diameter of the valve port orifice and perpendicular to the elevating direction is provided above the valve body-side straight portion in the valve body. and valve body side abutting part is provided with a flat surface, said valve body, said valve body side abuts against the valve body-side contact part is provided at the contact portion and the plane, said valve by the lower stopper mechanism When the body is at the lowest position and when the fluid flows in the forward direction, a predetermined length shorter than the length of the valve body-side straight portion in the vertical direction between the valve body-side contact portion and the valve seat portion. Between the size of Is formed, and the valve body-side straight portion is connected below the valve body-side contact portion of the valve body, and a backlash portion between the fixed screw portion and the movable screw portion in the screw feed mechanism and the gap are provided. der least the combined length dimensions is, when the valve body by the lower stopper mechanism is in the lowest position, and at least a portion of the valve body side straight portion and at least a portion of the valve seat-side straight portion There has been characterized that you have been overlapped in the lifting direction.

好ましい態様では、前記弁体側ストレート部は、前記バックラッシ分と前記間隙の寸法をあわせた長さである。 In a preferred embodiment, the valve body side straight portion, Ru length der the combined size of the said backlash clearance.

前記弁シート部及び前記弁口オリフィスは、好ましくは、前記弁本体の一部に形成される。   The valve seat portion and the valve port orifice are preferably formed in a part of the valve body.

前記弁シート部及び前記弁口オリフィスは、好ましくは、前記弁本体の一部に形成された嵌挿穴に内挿固定されたシート部材に形成される。   The valve seat portion and the valve port orifice are preferably formed in a seat member inserted and fixed in a fitting hole formed in a part of the valve body.

本発明に係る電動弁の組立方法は、弁体が設けられた弁軸と、該弁軸が軸線方向に相対移動可能及び相対回転可能な状態で内挿される円筒部を有するガイドブッシュと、前記弁体が接離又は近接離間する弁シート部を有する弁口オリフィスが設けられるとともに、流体が導入導出される弁室が形成され、かつ、前記ガイドブッシュが取付固定された弁本体と、前記ガイドブッシュが内挿される円筒部と前記弁軸の上端部が挿通される挿通穴が貫設された天井部とを有するとともに、前記弁軸と連結固定される弁軸ホルダと、前記弁体を閉弁方向に付勢すべく前記弁軸と前記弁軸ホルダとの間に介装された付勢部材と、前記弁軸ホルダを前記ガイドブッシュに対して回転させるべく、前記弁軸ホルダに連結されたロータ及び該ロータを回転させるためのステータを有するモータと、前記ガイドブッシュの外周に形成された固定ねじ部と前記弁軸ホルダの内周に形成された可動ねじ部とからなり、前記ロータの回転駆動に応じて前記弁軸の前記弁体を前記弁本体の前記弁シート部に対して昇降させるためのねじ送り機構と、前記弁軸ホルダの回転下動規制を行うべく、前記ガイドブッシュの前記固定ねじ部に螺着される雌ねじ部を持つ下部ストッパに設けられた固定ストッパ体と、前記弁軸ホルダに設けられた可動ストッパ体とからなる下部ストッパ機構と、を備え、前記下部ストッパ機構により前記弁体が最下降位置にあるときに、体が前記弁室から前記弁口オリフィスに向かう正方向と前記弁口オリフィスから前記弁室に向かう逆方向との双方向に流されるようにされている電動弁の組立方法であって、前記電動弁における前記弁体には、昇降方向で外径が一定の弁体側ストレート部が設けられ、前記弁シート部には、昇降方向で内径が一定の弁シート側ストレート部が設けられるとともに、前記弁体における前記弁体側ストレート部の上側に、昇降方向に対して垂直な面を有する弁体側当接部が設けられており、前記下部ストッパ機構により前記弁体が最下降位置にあるとき且つ前記正方向に流体が流されるときに、前記弁体側当接部と前記弁シート部との間に、昇降方向に所定の大きさの間隙が形成されるとともに、前記弁体側ストレート部は、前記弁体の前記弁体側当接部の下方に連接され、前記ねじ送り機構における固定ねじ部と可動ねじ部との間のバックラッシ分と前記間隙の寸法をあわせた長さ以上であり、前記組立方法が、前記弁軸と前記弁軸ホルダとを連結固定していない状態で、前記下部ストッパを前記ガイドブッシュに相対回転可能に螺合して所定位置に配置し、前記下部ストッパ機構により前記弁軸ホルダを最下動位置に位置せしめるとともに、前記弁体を前記最下降位置より下降せしめて前記弁体側当接部を前記弁本体に当接させる工程と、前記弁軸と前記弁軸ホルダとを連結固定する工程と、前記弁体が前記最下降位置にあるときに、前記弁体側ストレート部の少なくとも一部と前記弁シート側ストレート部の少なくとも一部とが昇降方向で重なるように、前記弁体側当接部が前記弁本体に当接した位置を基準として、前記所定位置にある前記下部ストッパを前記ガイドブッシュに対して開弁方向に所定回転角度だけ回転させて該ガイドブッシュに相対回転不能に連結する工程とを含むことを特徴としている。 The method for assembling a motor-operated valve according to the present invention includes: a valve shaft provided with a valve element; a guide bush having a cylindrical portion into which the valve shaft is inserted so as to be relatively movable and relatively rotatable in an axial direction; A valve body having a valve opening orifice having a valve seat portion with which a valve body comes into contact with or close to or away from the valve body, a valve chamber into which a fluid is introduced and led out, and a valve body to which the guide bush is fixedly mounted; A valve shaft holder having a cylindrical portion into which a bush is inserted and a ceiling portion through which an insertion hole through which an upper end portion of the valve shaft is inserted, and a valve shaft holder connected and fixed to the valve shaft; A biasing member interposed between the valve shaft and the valve shaft holder for biasing in a valve direction; and a biasing member connected to the valve shaft holder to rotate the valve shaft holder with respect to the guide bush. Rotating the rotor and rotating the rotor And a fixed screw portion formed on the outer periphery of the guide bush and a movable screw portion formed on the inner periphery of the valve shaft holder, and the valve shaft is driven in accordance with the rotational driving of the rotor. A screw feed mechanism for raising and lowering the valve body with respect to the valve seat portion of the valve body; and A lower stopper mechanism comprising a fixed stopper body provided on a lower stopper having a female screw portion, and a movable stopper body provided on the valve shaft holder, and the valve body is moved to a lowermost position by the lower stopper mechanism. when in electric the flow body is from the positive direction as the valve port orifices toward the valve port orifices from the valve chamber to be flowed in both directions between the opposite direction toward the valve chamber Wherein the valve body of the motor-operated valve is provided with a valve body-side straight portion having a constant outer diameter in the elevating direction, and the valve seat portion has a valve seat side having a constant inner diameter in the elevating direction. A straight portion is provided, and a valve body-side abutting portion having a surface perpendicular to an elevating direction is provided above the valve body-side straight portion in the valve body, and the valve body is provided by the lower stopper mechanism. When in the lowest position and when the fluid is flowing in the forward direction, a gap of a predetermined size is formed in the elevating direction between the valve body-side contact portion and the valve seat portion, The valve body-side straight portion is connected below the valve body-side contact portion of the valve body, and has a length corresponding to the backlash between the fixed screw portion and the movable screw portion in the screw feed mechanism and the size of the gap. That's it, In the assembling method, in a state where the valve shaft and the valve shaft holder are not connected and fixed, the lower stopper is relatively rotatably screwed to the guide bush and arranged at a predetermined position, and the lower stopper mechanism is used. Positioning the valve stem holder at the lowermost position, lowering the valve body from the lowest position, and bringing the valve body-side contact portion into contact with the valve body; and A step of connecting and fixing a holder, and when the valve body is at the lowest position, at least a part of the valve body-side straight portion and at least a portion of the valve seat-side straight portion overlap in the elevating direction. By rotating the lower stopper at the predetermined position with respect to the guide bush by a predetermined rotation angle in the valve opening direction with respect to a position where the valve body side contact portion abuts on the valve body, It is characterized by a step of relatively non-rotatably coupled to Dobusshu.

本発明によれば、弁体が最下降位置にあるときに、弁体に設けられた弁体側ストレート部の少なくとも一部と弁シート部に設けられた弁シート側ストレート部の少なくとも一部とが昇降方向で重なるように、各部の寸法形状が設定されている。より詳細には、弁体が最下降位置にあるときにおいて弁体が弁シート部から最も離れるときに(流体が逆方向に流されるときに)、弁体側ストレート部の少なくとも一部と弁シート側ストレート部の少なくとも一部とが昇降方向で重なるようにされている。そのため、弁体が最下降位置にあるときに、流体の流れ方向の変化に応じて弁体が弁シート部に対して上下動しても、弁口オリフィスを流れる流体の通過流量(0パルス流量)が連続的に変化するようになり、例えば弁口オリフィスを流れる流体(冷媒)の通過流量を制御する弁体がテーパ面で構成される従来の電動弁と比べて、弁体が最下降位置にあるときの、流体(冷媒)の流れ方向の変化に伴う流量変化を確実に抑えることができる。   According to the present invention, when the valve element is at the lowest position, at least a part of the valve element-side straight part provided on the valve element and at least a part of the valve seat-side straight part provided on the valve seat part. The dimensions and shape of each part are set so as to overlap in the vertical direction. More specifically, when the valve element is farthest from the valve seat portion when the valve element is at the lowest position (when the fluid flows in the opposite direction), at least a part of the valve element side straight portion and the valve seat side At least a part of the straight portion is configured to overlap in the elevating direction. Therefore, when the valve element is at the lowest position, even if the valve element moves up and down with respect to the valve seat in response to a change in the flow direction of the fluid, the flow rate of the fluid flowing through the valve port orifice (0 pulse flow rate) ) Changes continuously. For example, as compared with a conventional motor-operated valve in which a valve body for controlling a flow rate of a fluid (refrigerant) flowing through a valve port orifice has a tapered surface, the valve body is at a lowermost position. , The change in the flow rate due to the change in the flow direction of the fluid (refrigerant) can be reliably suppressed.

また、弁体における弁体側ストレート部の上側に、昇降方向に対して垂直な面を有する弁体側当接部が設けられており、組立時の弁体の原点位置出しにおいて前記弁体が前記最下降位置より下降せしめられたときに、前記弁体の当接部が弁本体に当接せしめられるようにされている。すなわち、弁体における弁体側ストレート部の上側に設けられた当接部(昇降方向に対して垂直な面)が弁体の原点位置出しの基準面とされ、原点位置における弁体と弁シート部との間の間隙の寸法精度が、基本的に弁体の当接部の部品精度(加工精度)に依存することとなる。そのため、例えば弁体のテーパ面が弁体の原点位置出しの基準面とされる従来の電動弁と比べて、前記間隙の寸法ばらつき、ひいては、流量特性(例えば、中間開度での流量の変曲点)のばらつきを効果的に抑えることができる。また、前記した弁体側ストレート部(の昇降方向における長さ)は、当接部(基準面)を基準として決められるので、前記弁体側ストレート部の寸法精度を確保でき、この点からも、流量特性(例えば、中間開度での流量の変曲点)のばらつきをより効果的に抑えることができる。   In addition, a valve body-side contact portion having a surface perpendicular to the elevating direction is provided above the valve body-side straight portion of the valve body. The contact portion of the valve body is brought into contact with the valve body when lowered from the lowered position. That is, the contact portion (the surface perpendicular to the vertical direction) provided above the valve body-side straight portion of the valve body is used as a reference surface for determining the origin position of the valve body. The dimensional accuracy of the gap between them basically depends on the component accuracy (machining accuracy) of the contact portion of the valve element. For this reason, for example, compared with a conventional motor-operated valve in which the tapered surface of the valve element is used as a reference plane for determining the origin position of the valve element, the dimensional variation of the gap and, consequently, the flow rate characteristics (for example, the change in the flow rate at an intermediate opening degree). Variations in (curve points) can be effectively suppressed. In addition, since the above-mentioned valve body side straight portion (the length in the elevating direction) is determined with reference to the contact portion (reference surface), the dimensional accuracy of the valve body side straight portion can be ensured. Variations in characteristics (e.g., inflection point of flow rate at intermediate opening) can be suppressed more effectively.

本発明に係る電動弁の一実施形態を示す縦断面図。1 is a longitudinal sectional view showing an embodiment of a motor-operated valve according to the present invention. 図1に示される電動弁の要部を拡大して示す要部拡大縦断面図であり、(A)は正方向流れ状態を示す図、(B)は逆方向流れ状態を示す図。FIG. 2 is an enlarged longitudinal sectional view of a main part of the motor-operated valve shown in FIG. 1, in which (A) shows a forward flow state and (B) shows a reverse flow state. 図1に示される電動弁の流量特性の一例を示す図。The figure which shows an example of the flow characteristic of the motor-operated valve shown in FIG. 図1に示される電動弁の流量特性の他例を示す図。The figure which shows the other example of the flow characteristic of the motor-operated valve shown in FIG. 図1に示される電動弁の他例の要部を拡大して示す要部拡大縦断面図。The principal part expansion longitudinal cross-sectional view which expands and shows the principal part of the other example of the electrically operated valve shown in FIG. 図1に示される電動弁の組立工程における、弁体の原点位置(最下降位置)出し工程において、下部ストッパをガイドブッシュに対して回転させる工程の説明に供される上面図及び部分拡大縦断面図。A top view and a partially enlarged longitudinal cross-section for explaining a process of rotating a lower stopper with respect to a guide bush in a process of setting an origin position (lowest position) of a valve body in a process of assembling the motor-operated valve shown in FIG. FIG. 従来の電動弁の要部を拡大して示す要部拡大縦断面図であり、(A)は正方向流れ状態を示す図、(B)は逆方向流れ状態を示す図。It is a principal part enlarged longitudinal sectional view which expands and shows the principal part of the conventional electrically operated valve, (A) is a figure which shows a forward flow state, (B) is a figure which shows a reverse flow state. 従来の電動弁の流量特性を示す図。The figure which shows the flow characteristic of the conventional motor-operated valve.

以下、本発明に係る電動弁及びその組立方法の実施形態を図面を参照しながら説明する。なお、各図において、部材間に形成される隙間や部材間の離隔距離等は、発明の理解を容易にするため、また、作図上の便宜を図るため、誇張して描かれている場合がある。また、本明細書において、上下、左右等の位置、方向を表わす記述は、図1の方向矢印表示を基準としており、実際の使用状態での位置、方向を指すものではない。   Hereinafter, embodiments of a motor-operated valve according to the present invention and an assembling method thereof will be described with reference to the drawings. In each of the drawings, gaps formed between members, separation distances between members, and the like may be exaggerated for ease of understanding of the invention and for convenience of drawing. is there. Further, in this specification, descriptions indicating positions and directions such as up and down, left and right, etc. are based on the direction arrow display in FIG. 1 and do not indicate positions and directions in an actual use state.

また、本明細書では、弁本体における弁室の側方に連結された第1導管から、弁室及び該弁室の底部に形成された縦向きの弁口オリフィスを介して弁室の下方に連結された第2導管に向かう方向を「正方向」とし、第2導管から、弁口オリフィス及び弁室を介して第1導管に向かう方向を「逆方向」としている。   Further, in the present specification, the first conduit connected to the side of the valve chamber in the valve body is provided below the valve chamber through a valve chamber and a vertical valve port orifice formed at the bottom of the valve chamber. The direction toward the connected second conduit is referred to as “forward direction”, and the direction toward the first conduit from the second conduit via the valve port orifice and the valve chamber is referred to as “reverse direction”.

<電動弁の構成及び動作>
図1は、本発明に係る電動弁の一実施形態を示す縦断面図である。
<Configuration and operation of motorized valve>
FIG. 1 is a longitudinal sectional view showing one embodiment of a motor-operated valve according to the present invention.

図示実施形態の電動弁1は、主に、弁軸10と、ガイドブッシュ20と、弁軸ホルダ30と、弁本体40と、キャン55と、ロータ51とステータ52とからなるステッピングモータ50と、圧縮コイルばね(付勢部材)60と、抜け止め係止部材70と、ねじ送り機構28と、下部ストッパ機構29とを備える。   The motor-operated valve 1 according to the illustrated embodiment mainly includes a valve shaft 10, a guide bush 20, a valve shaft holder 30, a valve body 40, a can 55, a stepping motor 50 including a rotor 51 and a stator 52, It includes a compression coil spring (biasing member) 60, a retaining member 70, a screw feed mechanism 28, and a lower stopper mechanism 29.

前記弁軸10は、上側から、上部小径部11と、中間大径部12と、下部小径部13とを有し、その下部小径部13の下端部に、弁口オリフィス46を流れる流体(冷媒)の通過流量を制御するための弁体14が一体的に形成されている。   The valve shaft 10 has, from the upper side, an upper small-diameter portion 11, an intermediate large-diameter portion 12, and a lower small-diameter portion 13. A fluid (refrigerant) flowing through the valve port orifice 46 is provided at the lower end of the lower small-diameter portion 13. ) Is integrally formed with a valve element 14 for controlling the flow rate.

前記弁体14は、図1とともに図2を参照すればよく分かるように、上側(弁室40a側)から、弁軸10の下部小径部13より若干小径の円筒面(昇降方向で外径が一定)からなるストレート部(弁体側ストレート部)14sと、逆円錐台面からなる上側テーパ面部14tと、上側テーパ面部14tより制御角(弁体14の中心軸線Oと平行な線との交差角)が大きい逆円錐台面からなる下側テーパ面部14uとを有している。   The valve body 14 has a cylindrical surface slightly smaller in diameter than the lower small-diameter portion 13 of the valve shaft 10 (from the upper side (the valve chamber 40a side)), as can be clearly understood from FIG. A constant angle (a fixed portion) 14s, an upper tapered surface portion 14t formed of an inverted frustoconical surface, and a control angle (an intersection angle between a line parallel to the central axis O of the valve body 14) formed by the upper tapered surface portion 14t. And a lower tapered surface portion 14u composed of a large inverted truncated conical surface.

前記ストレート部14sの昇降方向(上下方向)における長さは、ねじ送り機構28(を構成する固定ねじ部23と可動ねじ部33との間)のバックラッシ(ねじガタ)分以上に設計されている(詳細は後述)。   The length of the straight portion 14s in the elevating direction (vertical direction) is designed to be equal to or greater than the backlash (screw play) of the screw feed mechanism 28 (between the fixed screw portion 23 and the movable screw portion 33 constituting the screw feed mechanism 28). (Details will be described later).

また、弁体14におけるストレート部14sの上側には(当該ストレート部14sに連接して)、弁軸10の下部小径部13と弁体14(のストレート部14s)との間に形成された段丘面で構成される環状平坦面(水平面)(弁体側当接部)14fが設けられている。この環状平坦面14fは、昇降方向に対して垂直な面とされており、当該電動弁1の組立時の弁体14の原点位置(最下降位置)出しにおいて当該弁体14が最下降位置より下降せしめられたときに、弁本体40(詳細には、弁本体40の底部壁45の上面に形成された弁本体側当接部としての環状平坦面45f)に当接せしめられる基準面とされる(詳細は後述)。   Further, above the straight portion 14s of the valve body 14 (connected to the straight portion 14s), a terrace formed between the lower small diameter portion 13 of the valve shaft 10 and (the straight portion 14s thereof). An annular flat surface (horizontal surface) (valve body side contact portion) 14f constituted by a surface is provided. This annular flat surface 14f is a surface perpendicular to the elevating direction, and when the motor-operated valve 1 is assembled, the valve element 14 is moved from the lowest position at the origin position (lowest position) of the valve element 14. When lowered, it is a reference surface that is brought into contact with the valve body 40 (specifically, an annular flat surface 45f as a valve body-side contact portion formed on the upper surface of the bottom wall 45 of the valve body 40). (Details will be described later).

前記ガイドブッシュ20は、前記弁軸10(の中間大径部12)が軸線O方向に相対移動(摺動)可能及び軸線O回りに相対回転可能な状態で内挿される円筒部21と、該円筒部21の上端部から上方に延びており、該円筒部21よりも内径が大きく、前記弁軸10の中間大径部12の上端側と上部小径部11の下端側とが内挿される延設部22とを有している。前記ガイドブッシュ20の円筒部21の外周には、ロータ51の回転駆動に応じて前記弁軸10の弁体14を弁本体40の弁シート部46aに対して昇降させるねじ送り機構28の一方を構成する固定ねじ部(雄ねじ部)23が形成されている。また、前記円筒部21の下部(固定ねじ部23より下側の部分)は、大径とされ、弁本体40の嵌合穴44への嵌合部27とされる。前記固定ねじ部23(における弁軸ホルダ30より下側)には、下部ストッパ25が、嵌合部27の上面27aと所定の隙間hをあけて螺着されて固定されており、その下部ストッパ25の外周には、弁軸ホルダ30(すなわち、弁軸ホルダ30に連結された弁軸10)の回転下動規制を行う下部ストッパ機構29の一方を構成する固定ストッパ体24が一体的に突設されている。なお、後で詳述するように、本実施形態では、嵌合部27の上面27aは、下部ストッパ25の下動規制を行う(言い換えれば、下部ストッパ25の下動限界位置もしくは最下動位置を規定する)ストッパ部とされる。   The guide bush 20 includes a cylindrical portion 21 in which the valve shaft 10 (the intermediate large-diameter portion 12) is relatively movable (slidable) in the direction of the axis O and relatively rotatable around the axis O. It extends upward from the upper end of the cylindrical portion 21 and has an inner diameter larger than that of the cylindrical portion 21, and the upper end of the intermediate large-diameter portion 12 of the valve shaft 10 and the lower end of the upper small-diameter portion 11 are inserted therein. And an installation part 22. On the outer periphery of the cylindrical portion 21 of the guide bush 20, one of a screw feed mechanism 28 for raising and lowering the valve body 14 of the valve shaft 10 with respect to the valve seat portion 46a of the valve body 40 in accordance with the rotational driving of the rotor 51 is provided. A fixing screw portion (male screw portion) 23 to be constituted is formed. The lower portion of the cylindrical portion 21 (the portion below the fixing screw portion 23) has a large diameter and serves as a fitting portion 27 for fitting into a fitting hole 44 of the valve body 40. A lower stopper 25 is fixed to the fixing screw portion 23 (on the lower side of the valve shaft holder 30) by being screwed to the upper surface 27a of the fitting portion 27 with a predetermined gap h. A fixed stopper body 24, which constitutes one of a lower stopper mechanism 29 that regulates the downward movement of the valve shaft holder 30 (that is, the valve shaft 10 connected to the valve shaft holder 30), protrudes integrally with the outer periphery of the valve shaft 25. Has been established. As described later in detail, in the present embodiment, the upper surface 27a of the fitting portion 27 regulates the lower movement of the lower stopper 25 (in other words, the lower movement limit position or the lowermost movement position of the lower stopper 25). Is defined as a stopper portion.

前記弁軸ホルダ30は、前記ガイドブッシュ20が内挿される円筒部31と前記弁軸10(の上部小径部11)の上端部が挿通される挿通穴32aが貫設された天井部32とを有している。前記弁軸ホルダ30の円筒部31の内周には、前記ガイドブッシュ20の固定ねじ部23と螺合して前記ねじ送り機構28を構成する可動ねじ部(雌ねじ部)33が形成されると共に、その円筒部31の外周下端には、前記下部ストッパ機構29の他方を構成する可動ストッパ体34が一体的に突設されている。   The valve shaft holder 30 includes a cylindrical portion 31 into which the guide bush 20 is inserted and a ceiling portion 32 through which an insertion hole 32a through which an upper end portion of the valve shaft 10 (the upper small diameter portion 11) is inserted. Have. On the inner periphery of the cylindrical portion 31 of the valve shaft holder 30, a movable screw portion (female screw portion) 33 which is screwed with the fixed screw portion 23 of the guide bush 20 to constitute the screw feed mechanism 28 is formed. A movable stopper 34, which constitutes the other of the lower stopper mechanism 29, is integrally provided at the lower end of the outer periphery of the cylindrical portion 31.

また、前記弁軸10の上部小径部11と中間大径部12との間に形成された段丘面と前記弁軸ホルダ30の天井部32の下面との間には、弁軸10の上部小径部11に外挿されるように、前記弁軸10と前記弁軸ホルダ30とが昇降方向(軸線O方向)で離れる方向に付勢する、言い換えれば前記弁軸10(弁体14)を常時下方(閉弁方向)に付勢する圧縮コイルばね(付勢部材)60が縮装されている。   Further, between the terrace surface formed between the upper small diameter portion 11 and the middle large diameter portion 12 of the valve shaft 10 and the lower surface of the ceiling portion 32 of the valve shaft holder 30, the upper small diameter of the valve shaft 10 is provided. The valve shaft 10 and the valve shaft holder 30 are urged in a direction in which the valve shaft 10 and the valve shaft holder 30 are separated in the ascending and descending direction (the direction of the axis O) so that the valve shaft 10 (the valve body 14) is always downward. A compression coil spring (biasing member) 60 for biasing (valve closing direction) is contracted.

前記弁本体40は、例えば真鍮やSUS等の金属製円筒体から構成されている。この弁本体40は、内部に流体が導入導出される弁室40aを有し、該弁室40aの側部に設けられた横向きの第1開口41に第1導管41aがろう付け等により連結固定され、該弁室40aの天井部に前記弁軸10(の中間大径部12)が軸線O方向に相対移動(摺動)可能及び軸線O回りに相対回転可能な状態で挿通される挿通穴43及び前記ガイドブッシュ20の下部(嵌合部27)が嵌合されて取付固定される嵌合穴44が形成され、該弁室40aの下部に設けられた縦向きの第2開口42に第2導管42aがろう付け等により連結固定されている。また、前記弁室40aと前記第2開口42との間に設けられた底部壁45に、前記弁体14が接離又は近接離間する弁シート部46aを有する略円錐台状の弁口オリフィス46が形成されるとともに、その弁シート部46aには、円筒面(昇降方向で内径が一定)からなるストレート部(弁シート側ストレート部)46sが設けられている(図2参照)。   The valve body 40 is formed of a metal cylinder such as brass or SUS. The valve body 40 has a valve chamber 40a into which a fluid is introduced and discharged, and a first conduit 41a is connected and fixed to a first lateral opening 41 provided on a side of the valve chamber 40a by brazing or the like. An insertion hole through which the valve shaft 10 (the intermediate large-diameter portion 12) is relatively movable (slidable) in the direction of the axis O and relatively rotatable around the axis O in the ceiling of the valve chamber 40 a. A fitting hole 44 for fitting and fixing the lower portion (fitting portion 27) of the guide bush 43 and the lower portion 43 is formed, and a second vertical opening 42 provided in the lower portion of the valve chamber 40a is formed in the second opening 42. The two conduits 42a are connected and fixed by brazing or the like. A substantially frustoconical valve port orifice 46 having a valve seat portion 46a on the bottom wall 45 provided between the valve chamber 40a and the second opening 42 so that the valve element 14 comes in contact with or separates from the valve chamber 40a. Is formed, and the valve seat portion 46a is provided with a straight portion (valve seat side straight portion) 46s formed of a cylindrical surface (having a constant inner diameter in the vertical direction) (see FIG. 2).

前記ストレート部46s(の内径)は、前記弁体14のストレート部14sより若干大径、かつ、前記弁軸10の下部小径部13より小径に設計されている。   The inner diameter of the straight portion 46s is designed to be slightly larger than the straight portion 14s of the valve body 14 and smaller than the lower small-diameter portion 13 of the valve shaft 10.

また、弁本体40の底部壁45の上面における弁口オリフィス46(弁シート部46a)周りは、環状平坦面(水平面)(弁本体側当接部)45fとされており、当該環状平坦面45fが、当該電動弁1の組立時の弁体14の原点位置(最下降位置)出しにおいて弁体14側の環状平坦面14fと平面で当接せしめられる当接面(基準面)とされる(詳細は後述)。   An annular flat surface (horizontal surface) (a valve body side contact portion) 45f around the valve port orifice 46 (valve seat portion 46a) on the upper surface of the bottom wall 45 of the valve body 40 is provided. Is a contact surface (reference surface) that is brought into flat contact with the annular flat surface 14f on the valve element 14 side when the original position of the valve element 14 at the time of assembling the motor-operated valve 1 (the lowest position) (FIG. Details will be described later).

一方、前記弁本体40の上端部には鍔状板47がかしめ等により固着されると共に、該鍔状板47の外周に設けられた段差部に、天井付き円筒状のキャン55の下端部が突き合わせ溶接により密封接合されている。   On the other hand, a flange-shaped plate 47 is fixed to the upper end of the valve body 40 by caulking or the like, and the lower end of a cylindrical can 55 with a ceiling is provided at a step provided on the outer periphery of the flange-shaped plate 47. Sealed and joined by butt welding.

前記キャン55の内側かつ前記ガイドブッシュ20及び前記弁軸ホルダ30の外側には、ロータ51が回転自在に配在され、前記キャン55の外側に、前記ロータ51を回転駆動すべく、ヨーク52a、ボビン52b、ステータコイル52c、及び樹脂モールドカバー52d等からなるステータ52が配置されている。ステータコイル52cには、複数のリード端子52eが接続され、これらのリード端子52eには、基板52fを介して複数のリード線52gが接続され、ステータコイル52cへの通電励磁によってキャン55内に配在されたロータ51が軸線O回りで回転するようになっている。   A rotor 51 is rotatably disposed inside the can 55 and outside the guide bush 20 and the valve shaft holder 30. Outside the can 55, a yoke 52a is provided to rotationally drive the rotor 51. A stator 52 including a bobbin 52b, a stator coil 52c, a resin mold cover 52d, and the like is arranged. A plurality of lead terminals 52e are connected to the stator coil 52c, and a plurality of lead wires 52g are connected to these lead terminals 52e via a substrate 52f. The plurality of lead wires 52g are arranged in the can 55 by exciting the stator coil 52c. The existing rotor 51 rotates around the axis O.

キャン55内に配在された前記ロータ51は、前記弁軸ホルダ30に係合支持されており、当該弁軸ホルダ30は前記ロータ51とともに(一体に)回転するようになっている。   The rotor 51 disposed in the can 55 is engaged and supported by the valve shaft holder 30, and the valve shaft holder 30 rotates (integrally) with the rotor 51.

詳細には、前記ロータ51は、内筒51a、外筒51b、及び内筒51aと外筒51bとを軸線O回りの所定の角度位置で接続する接続部51cからなる二重管構成とされ、内筒51aの内周に、(例えば、軸線O回りで120度の角度間隔で)軸線O方向(上下方向)に延びる縦溝51dが形成されている。   In detail, the rotor 51 has a double-pipe configuration including an inner cylinder 51a, an outer cylinder 51b, and a connection portion 51c that connects the inner cylinder 51a and the outer cylinder 51b at a predetermined angle around the axis O. A vertical groove 51d extending in the direction of the axis O (up and down direction) (for example, at an angular interval of 120 degrees around the axis O) is formed on the inner periphery of the inner cylinder 51a.

一方、前記弁軸ホルダ30の外周(の上半部分)には、(例えば、軸線O回りで120度の角度間隔で)上下方向に延びる突条30aが突設され、その突条30aの下部両側には、前記ロータ51を支持する上向きの係止面(不図示)が形成されている。   On the other hand, on the outer periphery (upper half portion) of the valve shaft holder 30, a protruding ridge 30a extending vertically (for example, at an angular interval of 120 degrees around the axis O) is protruded, and a lower portion of the protruding ridge 30a is provided. On both sides, an upward locking surface (not shown) for supporting the rotor 51 is formed.

ロータ51の内筒51aの縦溝51dと弁軸ホルダ30の突条30aとが係合し、かつロータ51の内筒51aの下面と弁軸ホルダ30の係止面とが当接することにより、ロータ51が弁軸ホルダ30に対して位置合わせされた状態で支持固定され、前記弁軸ホルダ30は、前記ロータ51を前記キャン55内で支持しながら当該ロータ51と共に回転される。   The vertical groove 51d of the inner cylinder 51a of the rotor 51 engages with the ridge 30a of the valve shaft holder 30, and the lower surface of the inner cylinder 51a of the rotor 51 comes into contact with the locking surface of the valve shaft holder 30, whereby The rotor 51 is supported and fixed in a state where it is aligned with the valve shaft holder 30, and the valve shaft holder 30 is rotated together with the rotor 51 while supporting the rotor 51 in the can 55.

前記ロータ51及び弁軸ホルダ30の上側には、弁軸ホルダ30とロータ51との昇降方向における相対移動を防止する(言い換えれば、弁軸ホルダ30に対してロータ51を下方に押し付ける)と共に弁軸10と弁軸ホルダ30とを連結すべく、前記弁軸10(の上部小径部11)の上端部に圧入・溶接等により外嵌固定されたプッシュナット71と、該プッシュナット71とロータ51との間に介在され、弁軸10の上端部が挿通される挿通穴72aが中央に形成された円板状部材からなるロータ押さえ72とから構成される抜け止め係止部材70が配在されている。すなわち、前記ロータ51は、圧縮コイルばね60の付勢力により上方に付勢される弁軸ホルダ30と前記ロータ押さえ72との間で挟持されている。なお、弁軸ホルダ30の上端から係止面までの(上下方向の)高さは、ロータ51の内筒51aの(上下方向の)高さと同じであり、弁軸ホルダ30(の天井部32)の上面は、前記ロータ押さえ72の下面(平坦面)と当接している。   Above the rotor 51 and the valve shaft holder 30, relative movement between the valve shaft holder 30 and the rotor 51 in the elevating direction is prevented (in other words, the rotor 51 is pressed downward against the valve shaft holder 30) and the valve is disposed. In order to connect the shaft 10 and the valve shaft holder 30, a push nut 71 externally fitted and fixed to an upper end portion of the valve shaft 10 (upper small diameter portion 11) by press-fitting, welding, or the like, and the push nut 71 and the rotor 51. And a rotor retainer 72 composed of a disc-shaped member having a centrally formed insertion hole 72a through which the upper end of the valve shaft 10 is inserted. ing. That is, the rotor 51 is sandwiched between the valve shaft holder 30 urged upward by the urging force of the compression coil spring 60 and the rotor retainer 72. The height (in the vertical direction) from the upper end of the valve shaft holder 30 to the locking surface is the same as the height (in the vertical direction) of the inner cylinder 51 a of the rotor 51, and the ceiling portion 32 of the valve shaft holder 30. ) Is in contact with the lower surface (flat surface) of the rotor retainer 72.

また、前記弁軸10の上端部に固定された前記プッシュナット71には、動作時にガイドブッシュ20に対して弁軸ホルダ30が上方に移動し過ぎて、ガイドブッシュ20の固定ねじ部23と弁軸ホルダ30の可動ねじ部33との螺合が外れるのを防止すべく、弁軸ホルダ30をガイドブッシュ20側に付勢するコイルばねからなる復帰ばね75が外装されている。   In addition, the push nut 71 fixed to the upper end of the valve shaft 10 has the valve shaft holder 30 which moves too much upward with respect to the guide bush 20 during operation, and the fixing screw portion 23 of the guide bush 20 and the valve. In order to prevent the screw engagement with the movable screw portion 33 of the shaft holder 30 from coming off, a return spring 75 composed of a coil spring for urging the valve shaft holder 30 toward the guide bush 20 is provided.

そして、当該電動弁1では、例えば弁シート部46aへの弁体14の喰いつきを防止すると共に、低流量域での制御性を確保すべく、弁体14が最下降位置(原点位置)にあるときに、弁体14と弁シート部46aとの間に所定の大きさの間隙が形成されるようになっている。本例では、弁体14のストレート部14sと弁本体40の底部壁45のストレート部46sとの間、及び、ストレート部14sに連接する環状平坦面14fとストレート部46sに連接する環状平坦面45fとの間に、所定の大きさの間隙が形成されるようになっている。   In the motor-operated valve 1, for example, the valve body 14 is moved to the lowest position (origin position) in order to prevent the valve body 14 from biting the valve seat portion 46 a and to ensure controllability in a low flow rate region. At one time, a gap of a predetermined size is formed between the valve body 14 and the valve seat 46a. In this example, between the straight portion 14s of the valve body 14 and the straight portion 46s of the bottom wall 45 of the valve body 40, and the annular flat surface 14f connected to the straight portion 14s and the annular flat surface 45f connected to the straight portion 46s. And a gap of a predetermined size is formed between them.

かかる構成の電動弁1では、ステータ52(のステータコイル52c)への通電励磁によってロータ51が回転せしめられると、それと一体に弁軸ホルダ30及び弁軸10が回転せしめられる。このとき、ガイドブッシュ20の固定ねじ部23と弁軸ホルダ30の可動ねじ部33とからなるねじ送り機構28により、弁軸10が弁体14を伴って昇降せしめられ、これによって、弁体14と弁シート部46aとの間の間隙(リフト量、弁開度)が増減されて、冷媒等の流体の通過流量が調整される。また、弁軸ホルダ30の可動ストッパ体34とガイドブッシュ20に固定された下部ストッパ25の固定ストッパ体24とが当接し、弁体14が最下降位置にあるときでも、弁体14と弁シート部46aとの間に間隙(閉弁時要求リフト量)が形成されるため、所定量の通過流量が確保される(図3参照)。   In the electric valve 1 having such a configuration, when the rotor 51 is rotated by energizing the stator 52 (the stator coil 52c thereof), the valve shaft holder 30 and the valve shaft 10 are rotated integrally therewith. At this time, the valve shaft 10 is moved up and down along with the valve element 14 by the screw feed mechanism 28 including the fixed screw part 23 of the guide bush 20 and the movable screw part 33 of the valve shaft holder 30. The gap (lift amount, valve opening) between the valve seat 46a and the valve seat 46a is increased or decreased to adjust the flow rate of a fluid such as a refrigerant. Further, even when the movable stopper body 34 of the valve shaft holder 30 and the fixed stopper body 24 of the lower stopper 25 fixed to the guide bush 20 are in contact with each other, and the valve body 14 is at the lowest position, the valve body 14 and the valve seat are not moved. Since a gap (a required lift amount at the time of closing the valve) is formed with the portion 46a, a predetermined flow rate is secured (see FIG. 3).

ところで、本実施形態の電動弁1では、流体(冷媒)が、双方向、具体的には、第1導管41a(第1開口41)から弁室40a及び弁口オリフィス46を介して第2導管42a(第2開口42)に向かう方向(つまり、横→下方向)(以下、この状態を正方向流れ状態という)と、第2導管42a(第2開口42)から弁口オリフィス46及び弁室40aを介して第1導管41a(第1開口41)に向かう方向(つまり、下→横方向)(以下、この状態を逆方向流れ状態という)との双方向に流されるようになっており、その流体の圧力によって、前記正方向流れ状態では、弁体14が下方に付勢され、前記逆方向流れ状態では、弁体14が上方に付勢される。そして、弁体14を弁シート部46aに対して昇降させるねじ送り機構28では、弁体14(弁軸10)が連結される弁軸ホルダ30の可動ねじ部33と、弁本体40に連結固定されるガイドブッシュ20の固定ねじ部23との間に、バックラッシ(ねじガタ)が存在する。そのため、前記正方向流れ状態では、弁体14が(弁軸ホルダ30の可動ねじ部33の下面側とガイドブッシュ20の固定ねじ部23の上面側とが接触するまで)下方に移動せしめられ(図2(A)に示される状態)、前記逆方向流れ状態では、弁体14が(弁軸ホルダ30の可動ねじ部33の上面側とガイドブッシュ20の固定ねじ部23の下面側とが接触するまで)上方に移動せしめられる(図2(B)に示される状態)。すなわち、流体(冷媒)の流れ方向が正方向から逆方向、あるいは、逆方向から正方向に変化すると、弁体14が弁シート部46aに対して前記バックラッシ分だけ上下動する。   By the way, in the motor-operated valve 1 of the present embodiment, the fluid (refrigerant) flows bidirectionally, specifically, from the first conduit 41a (first opening 41) through the valve chamber 40a and the valve port orifice 46 to the second conduit. 42a (second opening 42) (i.e., from side to bottom) (hereinafter, this state is referred to as a forward flow state), and from the second conduit 42a (second opening 42) to the valve port orifice 46 and the valve chamber. It flows in both directions, that is, the direction toward the first conduit 41a (the first opening 41) via the 40a (that is, downward → lateral direction) (hereinafter, this state is referred to as a reverse flow state). The pressure of the fluid urges the valve element 14 downward in the forward flow state, and urges the valve element 14 upward in the reverse flow state. In the screw feed mechanism 28 that raises and lowers the valve element 14 with respect to the valve seat 46a, the movable screw part 33 of the valve shaft holder 30 to which the valve element 14 (the valve shaft 10) is connected and the valve body 40 are connected and fixed. A backlash (screw play) exists between the guide screw 20 and the fixing screw portion 23 of the guide bush 20. Therefore, in the forward flow state, the valve element 14 is moved downward (until the lower surface side of the movable screw portion 33 of the valve shaft holder 30 contacts the upper surface side of the fixed screw portion 23 of the guide bush 20) ( In the reverse flow state, the valve element 14 is in contact with the upper surface side of the movable screw portion 33 of the valve shaft holder 30 and the lower surface side of the fixed screw portion 23 of the guide bush 20 (see FIG. 2A). (The state shown in FIG. 2B). That is, when the flow direction of the fluid (refrigerant) changes from the forward direction to the reverse direction or from the reverse direction to the forward direction, the valve element 14 moves up and down with respect to the valve seat portion 46a by the backlash.

ここで、本実施形態では、弁体14が最下降位置にあるときに、弁体14側のストレート部14sの少なくとも一部と弁シート部46a側のストレート部46sの少なくとも一部とが昇降方向(上下方向)で重なる(ラップする)ように、各部の寸法形状が設定されている。より詳細には、ストレート部14sの昇降方向(上下方向)における長さが、ねじ送り機構28(を構成する固定ねじ部23と可動ねじ部33との間)のバックラッシ分以上に設計され、弁体14が最下降位置にあるときにおいて弁体14が弁シート部46aから最も離されるときに(逆方向流れ状態)、弁体14側のストレート部14sの下側部分と弁シート46a側のストレート部46sの上側部分とが、昇降方向で重なり量(ラップ量)Lminだけ重なるようにされている(図2(B)に示される状態)。   Here, in the present embodiment, when the valve element 14 is at the lowest position, at least a part of the straight part 14s on the valve element 14 side and at least a part of the straight part 46s on the valve seat part 46a move up and down. The dimensions and shapes of the respective parts are set so as to overlap (lap) in (vertical direction). More specifically, the length of the straight portion 14s in the vertical direction (vertical direction) is designed to be equal to or greater than the backlash of the screw feed mechanism 28 (between the fixed screw portion 23 and the movable screw portion 33 constituting the screw feed mechanism 28), When the valve body 14 is farthest from the valve seat portion 46a when the body 14 is at the lowest position (in a reverse flow state), the lower portion of the straight portion 14s on the valve body 14 side and the straight portion on the valve seat 46a side The upper portion of the portion 46s is overlapped by the overlapping amount (lap amount) Lmin in the vertical direction (the state shown in FIG. 2B).

また、この場合、正方向流れ状態では、弁体14側のストレート部14sと弁シート部46a側のストレート部46sとの昇降方向での重なり量Lmaxは、前記重なり量Lminにねじ送り機構28のバックラッシ分を足した量となっている(図2(A)に示される状態)。   In this case, in the forward flow state, the overlapping amount Lmax between the straight portion 14s on the valve body 14 side and the straight portion 46s on the valve seat portion 46a in the elevating direction is equal to the overlapping amount Lmin. The backlash is added (the state shown in FIG. 2A).

そのため、図3に示される如くに、弁体14が最下降位置にあるときに、正方向から逆方向、あるいは、逆方向から正方向に流体の流れ方向が変化して弁体14が弁シート部46aに対して上下動しても、弁口オリフィス46を流れる流体の通過流量(0パルス流量)が連続的に変化するようになり、例えば弁口オリフィスを流れる流体(冷媒)の通過流量を制御する弁体がテーパ面で構成される従来の電動弁と比べて、弁体14が最下降位置にあるときの、流体(冷媒)の流れ方向の変化に伴う流量変化を確実に抑えることができる。   Therefore, as shown in FIG. 3, when the valve element 14 is at the lowest position, the flow direction of the fluid changes from the forward direction to the reverse direction, or from the reverse direction to the forward direction, and the valve element 14 becomes a valve seat. Even if it moves up and down with respect to the portion 46a, the passing flow rate (zero pulse flow rate) of the fluid flowing through the valve port orifice 46 continuously changes. For example, the passing flow rate of the fluid (refrigerant) flowing through the valve port orifice is reduced. Compared to a conventional motor-operated valve in which the valve body to be controlled is a tapered surface, it is possible to reliably suppress a change in the flow rate due to a change in the flow direction of the fluid (refrigerant) when the valve body 14 is at the lowest position. it can.

また、本実施形態では、弁体14におけるストレート部14sの上側に、昇降方向に対して垂直な面を有する環状平坦面(弁体側当接部)14fが設けられると共に、弁本体40の底部壁45の上面における弁口オリフィス46(弁シート部46a)周りに環状平坦面(弁本体側当接部)45fが設けられており、組立時の弁体14の原点位置(最下降位置)出しにおいて前記弁体14が前記最下降位置より下降せしめられたときに、弁体14側の環状平坦面14fが弁本体40側の環状平坦面45fに当接せしめられるようにされている。すなわち、弁体14におけるストレート部14sの上側に設けられた環状平坦面14f及び弁本体40の環状平坦面45fが弁体14の原点位置出しの基準面とされ、原点位置における弁体14と弁シート部46aとの間の間隙の寸法精度が、基本的に弁体14の環状平坦面14fの部品精度(加工精度)に依存することとなる(後で詳述)。そのため、例えば弁体のテーパ面が弁体の原点位置出しの基準面とされる従来の電動弁と比べて、前記間隙の寸法ばらつき、ひいては、流量特性(例えば、中間開度での流量の変曲点)のばらつきを効果的に抑えることができる。また、前記した弁体14側のストレート部14sの昇降方向における長さは、環状平坦面14f(基準面)を基準として決められるので、前記弁体14側のストレート部14sの寸法精度を確保でき、この点からも、流量特性(例えば、中間開度での流量の変曲点)のばらつきをより効果的に抑えることができる。   In the present embodiment, an annular flat surface (valve body side contact portion) 14f having a surface perpendicular to the elevating direction is provided above the straight portion 14s of the valve body 14, and the bottom wall of the valve body 40 is provided. An annular flat surface (abutment portion on the valve body side) 45f is provided around the valve opening orifice 46 (valve seat portion 46a) on the upper surface of the 45, so that the valve body 14 can be located at the origin position (lowest position) at the time of assembly. When the valve element 14 is lowered from the lowermost position, the annular flat surface 14f of the valve element 14 is brought into contact with the annular flat surface 45f of the valve body 40. That is, the annular flat surface 14f provided above the straight portion 14s of the valve element 14 and the annular flat surface 45f of the valve body 40 are used as reference planes for determining the origin of the valve element 14. The dimensional accuracy of the gap with the seat portion 46a basically depends on the component accuracy (machining accuracy) of the annular flat surface 14f of the valve element 14 (described in detail later). For this reason, for example, compared with a conventional motor-operated valve in which the tapered surface of the valve element is used as a reference plane for determining the origin position of the valve element, the dimensional variation of the gap and, consequently, the flow rate characteristics (for example, the change in the flow rate at an intermediate opening degree). Variations in (curve points) can be effectively suppressed. Further, since the length of the straight portion 14s on the valve body 14 side in the elevating direction is determined based on the annular flat surface 14f (reference surface), the dimensional accuracy of the straight portion 14s on the valve body 14 side can be secured. Also from this point, it is possible to more effectively suppress the variation of the flow characteristics (for example, the inflection point of the flow at the intermediate opening).

なお、図3に示される例では、弁体14が上方に付勢される逆方向流れ状態において、弁体14側のストレート部14sの下側部分と弁シート部46a側のストレート部46sの上側部分とが昇降方向で所定の重なり量Lminだけ重なるようにされているが、例えば、図4に示される如くに、前記逆方向流れ状態において、弁体14側のストレート部14sの下端部と弁シート部46a側のストレート部46sの上端部とが一致する(つまり、昇降方向での重なり量Lminを0とする)ように、各部の寸法形状を設定してもよい。この場合、正方向流れ状態では、弁体14側のストレート部14sと弁シート部46a側のストレート部46sとの昇降方向での重なり量Lmaxは、ねじ送り機構28のバックラッシ分となる。   In the example shown in FIG. 3, in the reverse flow state in which the valve element 14 is urged upward, the lower part of the straight part 14s on the valve element 14 side and the upper part of the straight part 46s on the valve seat part 46a side. The upper portion and the lower portion overlap each other by a predetermined overlap amount Lmin in the vertical direction. For example, as shown in FIG. The dimensions and shape of each part may be set so that the upper end of the straight part 46s on the sheet part 46a side coincides (that is, the overlapping amount Lmin in the elevating direction is set to 0). In this case, in the forward flow state, the overlapping amount Lmax of the straight portion 14s on the valve body 14 side and the straight portion 46s on the valve seat portion 46a in the elevating direction corresponds to the backlash of the screw feed mechanism 28.

また、上記実施形態では、弁体14側の環状平坦面14fと弁本体40側の環状平坦面45fとが面で当接する構成としたが、面以外で当接する構成でもよく、例えば、弁体14側の環状平坦面14f及び弁本体40側の環状平坦面45fの一方又は双方を断面突起状としてもよい。   Further, in the above embodiment, the configuration is such that the annular flat surface 14f on the valve body 14 side and the annular flat surface 45f on the valve body 40 side abut on each other. One or both of the annular flat surface 14f on the 14 side and the annular flat surface 45f on the valve body 40 side may have a projecting cross section.

また、上記実施形態では、弁本体40の底部壁45に、ストレート部46sが設けられた弁シート部46aを有する弁口オリフィス46が形成されているが、例えば、図5に示される如くに、ストレート部46sが設けられた弁シート部46aを有する弁口オリフィス46が形成されたシート部材48を切削加工等により作製し、そのシート部材48を弁本体40の底部壁45に設けられた嵌挿穴49に内挿固定してもよい。この場合、シート部材48の上面における弁口オリフィス46(弁シート部46a)周りが、環状平坦面(水平面)(弁本体側当接部)48fとされ、当該電動弁1の組立時の弁体14の原点位置(最下降位置)出しにおいて弁体14側の環状平坦面14fと平面で当接せしめられる当接面(基準面)とされる。   Further, in the above embodiment, the valve port orifice 46 having the valve seat portion 46a provided with the straight portion 46s is formed on the bottom wall 45 of the valve body 40. For example, as shown in FIG. A seat member 48 having a valve port orifice 46 having a valve seat portion 46a provided with a straight portion 46s is formed by cutting or the like, and the seat member 48 is fitted to a bottom wall 45 of the valve body 40 by fitting. The holes 49 may be inserted and fixed. In this case, the periphery of the valve port orifice 46 (valve seat portion 46a) on the upper surface of the seat member 48 is an annular flat surface (horizontal surface) (abutment portion on the valve body side) 48f. The contact surface (reference surface) which is brought into contact with the annular flat surface 14f on the valve element 14 side in a plane when the origin position (lowest descent position) of 14 is set.

図5に示される如くに、弁本体40とは別部品のシート部材48を使用することにより、シート部材48の部品精度、特に、ストレート部46sや環状平坦面48fの寸法精度等を高められるので、流量特性のばらつきを更に効果的に抑えることができる。   As shown in FIG. 5, by using the seat member 48 which is a separate component from the valve body 40, the component accuracy of the seat member 48, particularly the dimensional accuracy of the straight portion 46s and the annular flat surface 48f can be improved. In addition, variations in flow characteristics can be suppressed more effectively.

<電動弁の組立方法>
前述の電動弁1の組立工程の一例、特に、弁体14の原点位置(最下降位置)出し工程の一例を、図1及び図2を参照しながら概説すると、まず、弁軸10、ガイドブッシュ20、下部ストッパ25、圧縮コイルばね60、弁軸ホルダ30、ロータ51、弁本体40等を組み付ける。このとき、下部ストッパ25は、ガイドブッシュ20に対して相対回転可能に螺合させておく。なお、下部ストッパ25は、この段階で、ガイドブッシュ20のストッパ部27aと当接させて配置してもよいし、そのストッパ部27aと間隔をあけて配置してもよい。次いで、弁軸10の下端部に設けられた弁体14が弁シート部46aに当接し(すなわち、弁体14の環状平坦面14fが弁本体40の環状平坦面45fに当接し)、圧縮コイルばね60が若干圧縮され、弁軸ホルダ30の可動ストッパ体34と下部ストッパ25の固定ストッパ体24とが当接し、かつ、下部ストッパ25(の下面)がガイドブッシュ20のストッパ部27aと当接するまで、ガイドブッシュ20の固定ねじ部23と弁軸ホルダ30の可動ねじ部33とからなるねじ送り機構28を利用して、前記弁軸ホルダ30、ロータ51、及び弁軸10を回転させながら下降させる。そして、このように弁軸ホルダ30が最下動位置に位置せしめられ、かつ、弁体14が最下降位置より下降せしめられてその環状平坦面14fが弁本体40の環状平坦面45fに当接された状態で、弁軸10の上端部に、ロータ押さえ72を嵌め込むと共にプッシュナット71を圧入・溶接等により外嵌固定する。
<Assembly method of motorized valve>
An example of the assembling process of the electric valve 1 described above, in particular, an example of the process of setting the origin position (lowest descent position) of the valve element 14 will be outlined with reference to FIGS. 1 and 2. 20, the lower stopper 25, the compression coil spring 60, the valve shaft holder 30, the rotor 51, the valve body 40 and the like are assembled. At this time, the lower stopper 25 is screwed so as to be rotatable relative to the guide bush 20. At this stage, the lower stopper 25 may be disposed in contact with the stopper 27a of the guide bush 20, or may be disposed at an interval from the stopper 27a. Next, the valve element 14 provided at the lower end of the valve shaft 10 contacts the valve seat portion 46a (that is, the annular flat surface 14f of the valve element 14 contacts the annular flat surface 45f of the valve body 40), and the compression coil The spring 60 is slightly compressed, and the movable stopper 34 of the valve shaft holder 30 and the fixed stopper 24 of the lower stopper 25 abut, and the lower stopper 25 (the lower surface) abuts the stopper 27a of the guide bush 20. Until the valve shaft holder 30, the rotor 51, and the valve shaft 10 are rotated by using the screw feed mechanism 28 including the fixed screw portion 23 of the guide bush 20 and the movable screw portion 33 of the valve shaft holder 30, Let it. Then, the valve shaft holder 30 is positioned at the lowermost position, and the valve element 14 is lowered from the lowermost position, so that the annular flat surface 14f contacts the annular flat surface 45f of the valve body 40. In this state, the rotor retainer 72 is fitted into the upper end of the valve shaft 10 and the push nut 71 is externally fitted and fixed by press fitting, welding, or the like.

次に、上記状態から、弁軸10、弁軸ホルダ30、ロータ51、抜け止め係止部材70(プッシュナット71とロータ押さえ72)等が一体とされた組立体を、前記ねじ送り機構28を利用して回転させながら上昇させてガイドブッシュ20から取り外した後、下部ストッパ25をガイドブッシュ20に対して開弁方向(図示例では、平面視で反時計回り)に所定回転角度だけ回転させる。そして、その下部ストッパ25を、ガイドブッシュ20(の固定ねじ部23)に溶接・溶着・接着等により相対回転不能に連結固定した後、再びねじ送り機構28を利用して前記組立体をガイドブッシュ20に組み付ける。これにより、下部ストッパ25の固定ストッパ体24のガイドブッシュ20に対する位置が変わるので、弁軸ホルダ30の可動ストッパ体34と下部ストッパ25の固定ストッパ体24とが当接して、弁軸ホルダ30が最下動位置にあるとき(つまり、弁体14が最下降位置にあるとき)でも、弁体14と弁シート部46aとの間に所定の大きさの間隙(正方向流れ状態での昇降方向における寸法がHの間隙)が形成される(図2(A)参照)。このとき、弁体14側のストレート部14sと弁シート部46a側のストレート部46sとの昇降方向での重なり量Lmaxは、例えば、ねじ送り機構28のバックラッシ分とされる。なお、前記組立体を上昇させてガイドブッシュ20から取り外した後、下部ストッパ25をガイドブッシュ20に対して開弁方向に所定回転角度だけ回転させ、その下部ストッパ25をガイドブッシュ20に溶接・溶着・接着等により相対回転不能に連結固定するものとして説明したが、前記組立体をガイドブッシュ20に対して上昇させるだけで、下部ストッパ25をガイドブッシュ20に対して開弁方向に所定回転角度だけ回転させることができ、かつ下部ストッパ25をガイドブッシュ20に溶接・溶着・接着等により相対回転不能に連結固定することができる程度の隙間を形成することができれば、前記組立体をガイドブッシュ20から取り外す必要はない。   Next, from the above-described state, an assembly in which the valve shaft 10, the valve shaft holder 30, the rotor 51, the retaining member 70 (the push nut 71 and the rotor retainer 72) and the like are integrated, the screw feed mechanism 28 is mounted. After being removed from the guide bush 20 while being rotated while being used, the lower stopper 25 is rotated by a predetermined rotation angle with respect to the guide bush 20 in the valve opening direction (in the illustrated example, counterclockwise in plan view). Then, the lower stopper 25 is connected to and fixed to the guide bush 20 (the fixing screw portion 23 thereof) by welding, welding, bonding, or the like so that the lower stopper 25 cannot rotate relative to each other. Assemble to 20. As a result, the position of the lower stopper 25 with respect to the guide bush 20 of the fixed stopper body 24 changes, so that the movable stopper body 34 of the valve shaft holder 30 and the fixed stopper body 24 of the lower stopper 25 abut, and the valve shaft holder 30 is moved. Even when the valve element 14 is at the lowermost position (that is, when the valve element 14 is at the lowermost position), a gap of a predetermined size between the valve element 14 and the valve seat portion 46a (the vertical direction in the forward flow state). Is formed (a gap having a dimension of H) (see FIG. 2A). At this time, the amount of overlap Lmax between the straight portion 14s on the valve element 14 side and the straight portion 46s on the valve seat portion 46a in the elevating direction is, for example, the backlash of the screw feed mechanism 28. After the assembly is lifted and removed from the guide bush 20, the lower stopper 25 is rotated by a predetermined rotation angle in the valve opening direction with respect to the guide bush 20, and the lower stopper 25 is welded and welded to the guide bush 20. Although it has been described that the assembly is fixed and connected to the guide bush 20 so as to be relatively non-rotatable by bonding or the like, the lower stopper 25 is moved relative to the guide bush 20 by a predetermined rotation angle in the valve opening direction only by raising the assembly with respect to the guide bush 20. If the gap can be formed so that the lower stopper 25 can be rotated and the lower stopper 25 can be connected and fixed to the guide bush 20 so as to be relatively non-rotatable by welding, welding, bonding, or the like, the assembly is removed from the guide bush 20. No need to remove.

なお、下部ストッパ25の雌ねじ部26やガイドブッシュ20の固定ねじ部(雄ねじ部)23にバックラッシレス(ノンバックラッシ)タイプのねじ部を採用する場合には、弁体14と弁シート部46aとの間に形成される間隙の昇降方向における寸法Hは、下部ストッパ25(の下面)とガイドブッシュ20のストッパ部27aとの隙間hと一致もしくは略一致する。しかし、一般に、ねじ部にはバックラッシ(遊び又はガタ)が設けられている。そのため、上記実施形態のように下部ストッパ25をガイドブッシュ20のストッパ部27aと当接させて締め込んだ後に開弁方向に回転させて(緩めて)弁体14の原点位置出しを行う場合、前記下部ストッパ25は、回転当初の段階では、ガイドブッシュ20のストッパ部27aに当接したまま(すなわち、上昇せずに)回転するため、前記寸法Hは前記隙間hと必ずしも一致しない。   When a backlash-less (non-backlash) type screw portion is used for the female screw portion 26 of the lower stopper 25 and the fixing screw portion (male screw portion) 23 of the guide bush 20, the valve body 14 and the valve seat portion 46a are connected to each other. The dimension H of the gap formed therebetween in the elevating direction coincides or substantially coincides with the gap h between (the lower surface of) the lower stopper 25 and the stopper 27a of the guide bush 20. However, in general, a backlash (play or backlash) is provided in the screw portion. Therefore, when the lower stopper 25 is brought into contact with the stopper portion 27a of the guide bush 20 and tightened as in the above-described embodiment, and then rotated (loose) in the valve opening direction to perform the origin position of the valve body 14, At the initial stage of rotation, the lower stopper 25 rotates while being in contact with the stopper portion 27a of the guide bush 20 (that is, without rising), so that the dimension H does not always match the gap h.

具体的には、図6を参照すればよく理解されるように、下部ストッパ25の雌ねじ部26とガイドブッシュ20の固定ねじ部23との間のバックラッシ分の回転角度をθb[°](図示例では、約180°)とした場合、上記した原点位置出し工程において、下部ストッパ25をガイドブッシュ20のストッパ部27aと当接させて締め込んだ状態(この状態では、下部ストッパ25の雌ねじ部26の上面側とガイドブッシュ20の固定ねじ部23の下面側とが接触)から、当該下部ストッパ25を開弁方向に回転させる(緩める)と、バックラッシ分の回転角度θb[°]の範囲内では、自重により下部ストッパ25(の下面)はガイドブッシュ20のストッパ部27aと当接し続ける(図6の(1)〜(3))。ただし、下部ストッパ25自体は回転するため、当該下部ストッパ25に設けられた固定ストッパ体24の回転位置は変化する。   Specifically, as can be well understood with reference to FIG. 6, the rotation angle of the backlash between the female screw portion 26 of the lower stopper 25 and the fixing screw portion 23 of the guide bush 20 is represented by θb [°] (FIG. In the illustrated example, when the angle is set to about 180 °, the lower stopper 25 is brought into contact with the stopper 27a of the guide bush 20 and tightened (in this state, the female screw portion of the lower stopper 25) in the above-described origin position setting step. When the lower stopper 25 is rotated (loosen) in the valve opening direction from the upper surface side of 26 and the lower surface side of the fixed screw portion 23 of the guide bush 20), the rotation angle θb [°] of the backlash is obtained. Then, (the lower surface of) the lower stopper 25 keeps contacting with the stopper portion 27a of the guide bush 20 due to its own weight ((1) to (3) in FIG. 6). However, since the lower stopper 25 itself rotates, the rotational position of the fixed stopper body 24 provided on the lower stopper 25 changes.

仮に、このバックラッシ分の回転角度θb[°]の範囲内で下部ストッパ25をガイドブッシュ20に固定し、ねじ送り機構28を利用して弁軸ホルダ30を回転させながら下降させ、弁軸ホルダ30の可動ストッパ体34と下部ストッパ25の固定ストッパ体24とを当接させると、弁軸ホルダ30の最下動位置は、下部ストッパ25の回転量に応じて次第に上昇することとなる。例えば、バックラッシ相殺時点での弁軸ホルダ30の最下降位置の上昇量Hbは、下部ストッパ25の雌ねじ部26のねじピッチ(ねじ山同士の間隔)をpとしたとき、p×θb/360で規定される(図6の(3))。   It is assumed that the lower stopper 25 is fixed to the guide bush 20 within the range of the rotation angle θb [°] corresponding to the backlash, and the valve shaft holder 30 is lowered using the screw feed mechanism 28 while rotating. When the movable stopper body 34 and the fixed stopper body 24 of the lower stopper 25 are brought into contact with each other, the lowermost movement position of the valve shaft holder 30 gradually increases in accordance with the amount of rotation of the lower stopper 25. For example, the rising amount Hb of the lowermost position of the valve shaft holder 30 at the time of backlash offset is p × θb / 360, where p is the screw pitch (interval between screw threads) of the female screw portion 26 of the lower stopper 25. It is defined ((3) in FIG. 6).

バックラッシが相殺された後(下部ストッパ25の回転角度がバックラッシ分の回転角度θb[°]に到達した後)(この状態では、下部ストッパ25の雌ねじ部26の下面側とガイドブッシュ20の固定ねじ部23の上面側とが接触)、下部ストッパ25を開弁方向に更に回転させると、下部ストッパ25は回転しながら上昇し始め、下部ストッパ25とガイドブッシュ20のストッパ部27aとの間に隙間hが形成される。   After the backlash is canceled (after the rotation angle of the lower stopper 25 reaches the rotation angle θb [°] of the backlash) (in this state, the lower surface side of the female screw portion 26 of the lower stopper 25 and the fixing screw of the guide bush 20) When the lower stopper 25 is further rotated in the valve opening direction, the lower stopper 25 starts to rise while rotating, and a gap is formed between the lower stopper 25 and the stopper portion 27a of the guide bush 20. h is formed.

最終的に、下部ストッパ25をガイドブッシュ20のストッパ部27aと当接させて締め込んだ状態から回転角度θ[°]だけ開弁方向に回転させてガイドブッシュ20に固定したとすると、弁軸ホルダ30の最下降位置は、p×θ/360で規定される上昇量Hだけ上昇するため、弁軸ホルダ30が最下動位置にあるとき(つまり、弁体14が最下降位置にあるとき)に、弁体14と弁シート部46aとの間に、(正方向流れ状態での)昇降方向における所定の寸法Hの間隙が形成される(図2(A)参照)。一方で、下部ストッパ25とガイドブッシュ20のストッパ部27aとの間には、前記上昇量Hからバックラッシ分を差し引いた隙間h、すなわち、p×(θ−θb)/360で規定される隙間hが形成される。   Finally, if the lower stopper 25 is fixed to the guide bush 20 by rotating in the valve opening direction by the rotation angle θ [°] from the state in which the lower stopper 25 is brought into contact with the stopper portion 27 a of the guide bush 20 and tightened, Since the lowermost position of the holder 30 rises by the rising amount H defined by p × θ / 360, when the valve shaft holder 30 is at the lowest moving position (that is, when the valve element 14 is at the lowest position). ), A gap having a predetermined dimension H is formed between the valve element 14 and the valve seat portion 46a in the vertical direction (in the forward flow state) (see FIG. 2A). On the other hand, between the lower stopper 25 and the stopper portion 27a of the guide bush 20, a gap h obtained by subtracting the backlash from the rising amount H, that is, a gap h defined by p × (θ−θb) / 360. Is formed.

なお、図示実施形態では、下部ストッパ25をバックラッシ分の回転角度θb[°]を超えて回転させることで、下部ストッパ25とガイドブッシュ20のストッパ部27aとの間に隙間hが形成されているが、弁体14と弁シート部46aとの間に形成される間隙の昇降方向における寸法が上記Hb以下に設定される場合には、下部ストッパ25はバックラッシの回転角度θb[°]の範囲内で回転すればよいので、下部ストッパ25とガイドブッシュ20のストッパ部27aとの間に隙間は形成されず、下部ストッパ25(の下面)はガイドブッシュ20のストッパ部27aと当接したままとなる。   In the illustrated embodiment, a gap h is formed between the lower stopper 25 and the stopper 27a of the guide bush 20 by rotating the lower stopper 25 beyond the rotation angle θb [°] of the backlash. However, when the dimension in the elevating direction of the gap formed between the valve body 14 and the valve seat portion 46a is set to be equal to or smaller than the above Hb, the lower stopper 25 is within the rotation angle θb [°] of the backlash. Therefore, no gap is formed between the lower stopper 25 and the stopper portion 27a of the guide bush 20, and the (lower surface of) the lower stopper 25 remains in contact with the stopper portion 27a of the guide bush 20. .

また、上記の実施形態では、下部ストッパ25をガイドブッシュ20のストッパ部27aと当接させて締め込んだ状態を、下部ストッパ25の開弁方向への回転の基準状態としたが、その基準状態における下部ストッパ25の締結状態や上下方向における位置は、図示実施形態に限定されないことは当然である。例えば、下部ストッパ25は、図6の(1)〜(3)に示すバックラッシ分の回転角度の範囲内における如何なる状態を基準状態としてもよい。また、当該下部ストッパ25は、その基準状態においてガイドブッシュ20のストッパ部27aと当接している必要はなく、例えば図6の(4)に示すような、ガイドブッシュ20(の固定ねじ部23)における如何なる位置を基準状態としてもよい。なお、下部ストッパ25がガイドブッシュ20のストッパ部27aと離間している(当接していない)状態を前記基準状態とする場合、上記バックラッシは存在しなくなり、組立完了後において、弁体14と弁シート部46aとの間に形成される間隙の昇降方向における寸法Hは、下部ストッパ25(の下面)とガイドブッシュ20のストッパ部27aとの隙間hより小さくなる(言い換えれば、下部ストッパ25とガイドブッシュ20のストッパ部27aの昇降方向における隙間hが、前記寸法Hより大きくなる)。   In the above-described embodiment, the state in which the lower stopper 25 is brought into contact with the stopper portion 27a of the guide bush 20 and tightened is the reference state for the rotation of the lower stopper 25 in the valve opening direction. Needless to say, the fastening state of the lower stopper 25 and the position in the vertical direction are not limited to the illustrated embodiment. For example, the reference state of the lower stopper 25 may be any state within the range of the rotation angle corresponding to the backlash shown in (1) to (3) of FIG. The lower stopper 25 does not need to be in contact with the stopper 27a of the guide bush 20 in its reference state. For example, as shown in (4) of FIG. May be set as the reference state. When the lower stopper 25 is separated from the stopper portion 27a of the guide bush 20 (is not in contact with the stopper portion 27a), the backlash does not exist. The dimension H in the elevating direction of the gap formed between the sheet stopper 46a and the sheet portion 46a is smaller than the gap h between (the lower surface of) the lower stopper 25 and the stopper portion 27a of the guide bush 20 (in other words, the lower stopper 25 and the guide The gap h in the vertical direction of the stopper 27a of the bush 20 becomes larger than the dimension H).

かかる組立方法により組み立てられた電動弁1では、上述したように、ステータ52(のステータコイル52c)への通電励磁によってロータ51が回転せしめられると、それと一体に弁軸ホルダ30及び弁軸10が回転せしめられる。このとき、ガイドブッシュ20の固定ねじ部23と弁軸ホルダ30の可動ねじ部33とからなるねじ送り機構28により、弁軸10が弁体14を伴って昇降せしめられ、これによって、弁体14と弁シート部46aとの間の間隙(リフト量、弁開度)が増減されて、冷媒等の流体の通過流量が調整される。また、弁軸ホルダ30の可動ストッパ体34とガイドブッシュ20に固定された下部ストッパ25の固定ストッパ体24とが当接し、弁体14が最下降位置にあるときでも、弁体14と弁シート部46aとの間に間隙(閉弁時要求リフト量)が形成されるため、所定量の通過流量が確保される(図3参照)。   In the motor-operated valve 1 assembled by such an assembling method, as described above, when the rotor 51 is rotated by energizing the stator 52 (the stator coil 52c thereof), the valve shaft holder 30 and the valve shaft 10 are integrally formed therewith. It is rotated. At this time, the valve shaft 10 is moved up and down along with the valve element 14 by the screw feed mechanism 28 including the fixed screw part 23 of the guide bush 20 and the movable screw part 33 of the valve shaft holder 30. The gap (lift amount, valve opening) between the valve seat 46a and the valve seat 46a is increased or decreased to adjust the flow rate of a fluid such as a refrigerant. Further, even when the movable stopper body 34 of the valve shaft holder 30 and the fixed stopper body 24 of the lower stopper 25 fixed to the guide bush 20 are in contact with each other, and the valve body 14 is at the lowest position, the valve body 14 and the valve seat are not moved. Since a gap (a required lift amount at the time of closing the valve) is formed with the portion 46a, a predetermined flow rate is secured (see FIG. 3).

本実施形態の電動弁1においては、ねじピッチpの雌ねじ部26を持つ下部ストッパ25がガイドブッシュ20の所定位置に相対回転可能に螺合され、下部ストッパ機構29により弁軸ホルダ30が最下動位置に位置せしめられるとともに、弁体14を最下降位置より下降せしめて弁体14の環状平坦面14fを弁本体40の環状平坦面45fに当接させ、その後、弁体14の環状平坦面14fが弁本体40の環状平坦面45fに当接した位置を基準として、前記所定位置にある下部ストッパ25をガイドブッシュ20に対して開弁方向に所定回転角度θだけ回転させて該ガイドブッシュ25に相対回転不能に連結すると、下部ストッパ機構29により弁軸ホルダ30が最下動位置にあるときに、弁体14と弁シート部46aとの間(具体的には、環状平坦面14fと環状平坦面45fとの間)に、正方向流れ状態での昇降方向における寸法Hがp×θ/360で規定される間隙が形成されるとともに、弁体14におけるストレート部14sの少なくとも一部と弁シート部46aにおけるストレート部46sの少なくとも一部とが昇降方向で重なるようになっている。つまり、下部ストッパ25がガイドブッシュ20に対して開弁方向に回転された後に当該ガイドブッシュ20に相対回転不能に連結されることにより、正方向流れ状態での弁体14の最下降位置、言い換えれば弁体14が最下降位置にあるときの弁体14と弁シート部46aとの間の昇降方向における間隙が規定される。すなわち、原点位置における弁体14と弁シート部46aとの間の間隙の寸法精度が、基本的に下部ストッパ機構29を構成する下部ストッパ25の雌ねじ部26とガイドブッシュ20の固定ねじ部23の寸法精度に依存することとなるため、前記間隙の寸法ばらつきを抑えることができ、もって、低流量域における流体(冷媒)流量の制御性を向上させることができる。さらに、弁体14におけるストレート部14sの上側に設けられた環状平坦面14f及び弁本体40の環状平坦面45fを弁体14の組立時の原点位置出しの基準面としたことで、原点位置における弁体14と弁シート部46aとの間の間隙の寸法精度が、基本的に弁体14の環状平坦面14fの部品精度(加工精度)に依存することとなり、前記間隙の寸法ばらつき、ひいては、流量特性(例えば、中間開度での流量の変曲点)のばらつきを効果的に抑えることができる。   In the motor-operated valve 1 of the present embodiment, a lower stopper 25 having a female thread portion 26 having a screw pitch p is screwed into a predetermined position of the guide bush 20 so as to be relatively rotatable, and the lower stopper mechanism 29 moves the valve shaft holder 30 to the lowermost position. The valve body 14 is lowered from the lowermost position to bring the annular flat surface 14f of the valve body 14 into contact with the annular flat surface 45f of the valve body 40. The lower stopper 25 at the predetermined position is rotated relative to the guide bush 20 by a predetermined rotation angle θ with respect to the guide bush 20 with reference to the position at which the 14 f abuts on the annular flat surface 45 f of the valve body 40. When the lower stopper mechanism 29 moves the valve shaft holder 30 to the lowermost position, the lower stopper mechanism 29 connects the valve body 14 and the valve seat portion 46a (specifically, Is formed between the annular flat surface 14f and the annular flat surface 45f), a gap whose dimension H in the vertical direction in the forward flow state is defined by p × θ / 360 is formed, At least a portion of the portion 14s and at least a portion of the straight portion 46s of the valve seat portion 46a overlap in the elevating direction. In other words, the lower stopper 25 is connected to the guide bush 20 so as not to rotate relative to the guide bush 20 after the lower stopper 25 is rotated in the valve opening direction, so that the lowermost position of the valve body 14 in the forward flow state, in other words, For example, a gap in the elevating direction between the valve body 14 and the valve seat portion 46a when the valve body 14 is at the lowest position is defined. That is, the dimensional accuracy of the gap between the valve element 14 and the valve seat portion 46a at the origin position is basically the same as that of the female screw portion 26 of the lower stopper 25 and the fixing screw portion 23 of the guide bush 20, which constitute the lower stopper mechanism 29. Since it depends on the dimensional accuracy, the dimensional variation of the gap can be suppressed, so that the controllability of the fluid (refrigerant) flow rate in a low flow rate region can be improved. Furthermore, the annular flat surface 14f provided above the straight portion 14s of the valve body 14 and the annular flat surface 45f of the valve body 40 are used as reference planes for determining the origin position at the time of assembling the valve body 14. The dimensional accuracy of the gap between the valve body 14 and the valve seat portion 46a basically depends on the component accuracy (processing accuracy) of the annular flat surface 14f of the valve body 14, and the dimensional variation of the gap, and thus, Variations in flow characteristics (eg, inflection point of flow at intermediate opening) can be effectively suppressed.

1 電動弁
10 弁軸
14 弁体
14f 環状平坦面(弁体側当接部)
14s 弁体側ストレート部
20 ガイドブッシュ
21 円筒部
23 固定ねじ部(雄ねじ部)
28 ねじ送り機構
29 下部ストッパ機構
30 弁軸ホルダ
33 可動ねじ部(雌ねじ部)
40 弁本体
40a 弁室
41 第1開口
41a 第1導管
42 第2開口
42a 第2導管
45 底部壁
45f 環状平坦面(本体側当接部)
46 弁口オリフィス
46a 弁シート部
46s 弁シート側ストレート部
47 鍔状部
48 シート部材
50 ステッピングモータ
51 ロータ
52 ステータ
55 キャン
60 圧縮コイルばね
70 抜け止め係止部材
O 軸線
Reference Signs List 1 motorized valve 10 valve shaft 14 valve element 14f annular flat surface (contact part on valve element side)
14 s Valve body side straight part 20 Guide bush 21 Cylindrical part 23 Fixed screw part (male screw part)
28 Screw feed mechanism 29 Lower stopper mechanism 30 Valve shaft holder 33 Movable screw part (female screw part)
40 Valve Body 40a Valve Chamber 41 First Opening 41a First Conduit 42 Second Opening 42a Second Conduit 45 Bottom Wall 45f Annular Flat Surface (Body Side Contact Part)
46 Valve port orifice 46a Valve seat portion 46s Valve seat side straight portion 47 Flange portion 48 Seat member 50 Stepping motor 51 Rotor 52 Stator 55 Can 60 Compression coil spring 70 Retaining locking member O Axis

Claims (5)

弁体が設けられた弁軸と、前記弁体が接離又は近接離間する弁シート部を有する弁口オリフィスが設けられるとともに、流体が導入導出される弁室が形成された弁本体と、前記弁軸に連結されたロータ及び該ロータを回転させるためのステータを有するモータと、前記弁本体側に設けられた固定ねじ部と前記弁軸側に設けられた可動ねじ部とからなり、前記ロータの回転駆動に応じて前記弁軸の前記弁体を前記弁本体の前記弁シート部に対して昇降させるためのねじ送り機構と、前記弁軸の回転下動規制を行うための下部ストッパ機構と、を備え、
前記下部ストッパ機構により前記弁体が最下降位置にあるときに、流体が前記弁室から前記弁口オリフィスに向かう正方向と前記弁口オリフィスから前記弁室に向かう逆方向との双方向に流されるようにされている電動弁であって、
前記弁体には、昇降方向で外径が一定の弁体側ストレート部が設けられ、前記弁シート部には、昇降方向で内径が一定の弁シート側ストレート部が設けられるとともに、
前記弁体における前記弁体側ストレート部の上側に、前記弁口オリフィスのオリフィス径よりも大きな寸法且つ昇降方向に対して垂直な面を有する弁体側当接部が設けられており、
前記弁本体に、前記弁体側当接部と平面で当接する弁本体側当接部が設けられており、
前記下部ストッパ機構により前記弁体が最下降位置にあるとき且つ前記正方向に流体が流されるときに、前記弁体側当接部と前記弁シート部との間に、昇降方向に前記弁体側ストレート部の長さよりも短い所定の大きさの間隙が形成されるとともに、
前記弁体側ストレート部は、前記弁体の前記弁体側当接部の下方に連接され、前記ねじ送り機構における固定ねじ部と可動ねじ部との間のバックラッシ分と前記間隙の寸法をあわせた長さ以上であり、
前記下部ストッパ機構により前記弁体が最下降位置にあるときに、前記弁体側ストレート部の少なくとも一部と前記弁シート側ストレート部の少なくとも一部とが昇降方向で重なるようにされていることを特徴とする電動弁。
A valve shaft provided with a valve body, a valve body having a valve port orifice having a valve seat portion with which the valve body comes in contact with or close to or close to the valve body, and a valve body in which a valve chamber through which fluid is introduced and led out is formed; A motor having a rotor connected to a valve shaft and a stator for rotating the rotor, a fixed screw portion provided on the valve body side, and a movable screw portion provided on the valve shaft side; A screw feed mechanism for raising and lowering the valve body of the valve shaft with respect to the valve seat portion of the valve body in accordance with the rotational drive of the valve shaft, and a lower stopper mechanism for performing rotation lowering regulation of the valve shaft. ,
When the valve body is at the lowest position by the lower stopper mechanism, fluid flows in both directions: a forward direction from the valve chamber toward the valve port orifice and a reverse direction from the valve port orifice to the valve chamber. A motorized valve adapted to be
The valve body is provided with a valve body-side straight portion having a constant outer diameter in the elevating direction, and the valve seat portion is provided with a valve seat-side straight portion having a constant inner diameter in the elevating direction,
The upper side of the valve body side straight portion of the valve body, is provided with a valve body side contact portion having a vertical flat surface relative to the large dimensions and the lifting direction of the orifice diameter of the valve port orifices,
The valve body is provided with a valve body side contact portion that comes into contact with the valve body side contact portion in a plane,
When the valve body is at the lowest position and the fluid flows in the forward direction by the lower stopper mechanism, the valve body- side straight section is moved between the valve body-side contact portion and the valve seat in the up-and-down direction. A gap of a predetermined size shorter than the length of the portion is formed,
The valve body-side straight portion is connected below the valve body-side contact portion of the valve body, and has a length corresponding to the backlash between the fixed screw portion and the movable screw portion in the screw feed mechanism and the size of the gap. Ri der above is,
When the valve body by the lower stopper mechanism is in the lowest position, the Rukoto have at least a portion of the valve body side straight portion and at least a portion of the valve seat side straight portion is to overlap with the lifting direction Characterized electric valve.
前記弁体側ストレート部は、前記バックラッシ分と前記間隙の寸法をあわせた長さであることを特徴とする請求項1に記載の電動弁。   The motor-operated valve according to claim 1, wherein the valve body-side straight portion has a length corresponding to a size of the backlash and the dimension of the gap. 前記弁シート部及び前記弁口オリフィスは、前記弁本体の一部に形成されていることを特徴とする請求項1又は2に記載の電動弁。 The valve seat and the valve port orifices, electric valve according to claim 1 or 2, characterized in that it is formed in a part of the valve body. 前記弁シート部及び前記弁口オリフィスは、前記弁本体の一部に形成された嵌挿穴に内挿固定されたシート部材に形成されていることを特徴とする請求項1又は2に記載の電動弁。 The said valve seat part and the said valve port orifice are formed in the seat member inserted and fixed in the insertion hole formed in a part of the said valve main body, The Claims 1 or 2 characterized by the above-mentioned. Electric valve. 弁体が設けられた弁軸と、
該弁軸が軸線方向に相対移動可能及び相対回転可能な状態で内挿される円筒部を有するガイドブッシュと、
前記弁体が接離又は近接離間する弁シート部を有する弁口オリフィスが設けられるとともに、流体が導入導出される弁室が形成され、かつ、前記ガイドブッシュが取付固定された弁本体と、
前記ガイドブッシュが内挿される円筒部と前記弁軸の上端部が挿通される挿通穴が貫設された天井部とを有するとともに、前記弁軸と連結固定される弁軸ホルダと、
前記弁体を閉弁方向に付勢すべく前記弁軸と前記弁軸ホルダとの間に介装された付勢部材と、
前記弁軸ホルダを前記ガイドブッシュに対して回転させるべく、前記弁軸ホルダに連結されたロータ及び該ロータを回転させるためのステータを有するモータと、
前記ガイドブッシュの外周に形成された固定ねじ部と前記弁軸ホルダの内周に形成された可動ねじ部とからなり、前記ロータの回転駆動に応じて前記弁軸の前記弁体を前記弁本体の前記弁シート部に対して昇降させるためのねじ送り機構と、
前記弁軸ホルダの回転下動規制を行うべく、前記ガイドブッシュの前記固定ねじ部に螺着される雌ねじ部を持つ下部ストッパに設けられた固定ストッパ体と、前記弁軸ホルダに設けられた可動ストッパ体とからなる下部ストッパ機構と、を備え、
前記下部ストッパ機構により前記弁体が最下降位置にあるときに、流体が前記弁室から前記弁口オリフィスに向かう正方向と前記弁口オリフィスから前記弁室に向かう逆方向との双方向に流されるようにされている電動弁の組立方法であって、
前記電動弁における前記弁体には、昇降方向で外径が一定の弁体側ストレート部が設けられ、前記弁シート部には、昇降方向で内径が一定の弁シート側ストレート部が設けられるとともに、
前記弁体における前記弁体側ストレート部の上側に、昇降方向に対して垂直な面を有する弁体側当接部が設けられており、
前記下部ストッパ機構により前記弁体が最下降位置にあるとき且つ前記正方向に流体が流されるときに、前記弁体側当接部と前記弁シート部との間に、昇降方向に所定の大きさの間隙が形成されるとともに、
前記弁体側ストレート部は、前記弁体の前記弁体側当接部の下方に連接され、前記ねじ送り機構における固定ねじ部と可動ねじ部との間のバックラッシ分と前記間隙の寸法をあわせた長さ以上であり、
前記組立方法が、
前記弁軸と前記弁軸ホルダとを連結固定していない状態で、前記下部ストッパを前記ガイドブッシュに相対回転可能に螺合して所定位置に配置し、前記下部ストッパ機構により前記弁軸ホルダを最下動位置に位置せしめるとともに、前記弁体を前記最下降位置より下降せしめて前記弁体側当接部を前記弁本体に当接させる工程と、
前記弁軸と前記弁軸ホルダとを連結固定する工程と、
前記弁体が前記最下降位置にあるときに、前記弁体側ストレート部の少なくとも一部と前記弁シート側ストレート部の少なくとも一部とが昇降方向で重なるように、前記弁体側当接部が前記弁本体に当接した位置を基準として、前記所定位置にある前記下部ストッパを前記ガイドブッシュに対して開弁方向に所定回転角度だけ回転させて該ガイドブッシュに相対回転不能に連結する工程とを含むことを特徴とする電動弁の組立方法。
A valve shaft provided with a valve element,
A guide bush having a cylindrical portion in which the valve shaft is inserted so as to be relatively movable and relatively rotatable in the axial direction;
A valve port orifice having a valve seat portion with which the valve body comes into contact with or close to or away from the valve body is provided, a valve chamber in which a fluid is introduced and led out is formed, and a valve body to which the guide bush is attached and fixed,
A valve shaft holder that has a cylindrical portion into which the guide bush is inserted and a ceiling portion through which an insertion hole through which the upper end of the valve shaft is inserted, and is fixedly connected to the valve shaft,
An urging member interposed between the valve shaft and the valve shaft holder to urge the valve body in a valve closing direction;
A motor having a rotor connected to the valve shaft holder and a stator for rotating the rotor, for rotating the valve shaft holder with respect to the guide bush;
The valve body comprises a fixed screw portion formed on an outer periphery of the guide bush and a movable screw portion formed on an inner periphery of the valve shaft holder, and the valve body of the valve shaft is moved in accordance with the rotation of the rotor. A screw feed mechanism for raising and lowering with respect to the valve seat portion of
A fixed stopper body provided on a lower stopper having a female screw portion screwed to the fixed screw portion of the guide bush for restricting rotation movement of the valve shaft holder, and a movable stopper provided on the valve shaft holder. A lower stopper mechanism comprising a stopper body,
When the valve body is at the lowest position by the lower stopper mechanism, fluid flows in both directions: a forward direction from the valve chamber toward the valve port orifice and a reverse direction from the valve port orifice to the valve chamber. A method for assembling a motor-operated valve,
The valve body of the motor-operated valve is provided with a valve body-side straight portion having a constant outer diameter in the elevating direction, and the valve seat portion is provided with a valve seat-side straight portion having a constant inner diameter in the elevating direction,
Above the valve body-side straight portion in the valve body, a valve body-side contact portion having a surface perpendicular to the elevating direction is provided,
When the valve body is at the lowest position and the fluid flows in the forward direction by the lower stopper mechanism, a predetermined size in the vertical direction between the valve body-side contact portion and the valve seat portion. Gap is formed,
The valve body-side straight portion is connected below the valve body-side contact portion of the valve body, and has a length corresponding to the backlash between the fixed screw portion and the movable screw portion in the screw feed mechanism and the size of the gap. More than
The assembling method is
In a state where the valve shaft and the valve shaft holder are not connected and fixed, the lower stopper is screwed into the guide bush so as to be relatively rotatable and arranged at a predetermined position, and the valve shaft holder is moved by the lower stopper mechanism. A step of positioning the valve body at the lowermost position, lowering the valve body from the lowest position, and bringing the valve body-side contact portion into contact with the valve body,
Connecting and fixing the valve shaft and the valve shaft holder,
When the valve element is at the lowermost position, the valve element-side abutting portion is configured such that at least a portion of the valve element-side straight portion and at least a portion of the valve seat-side straight portion overlap in the elevating direction. Rotating the lower stopper at the predetermined position with respect to the guide bush by a predetermined rotation angle in the valve opening direction with respect to the position in contact with the valve body, and connecting the lower stopper to the guide bush so as to be relatively non-rotatable. A method for assembling a motor-operated valve, comprising:
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KR1020170036880A KR102355654B1 (en) 2016-03-28 2017-03-23 Motor valve and method of assembling the same
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