JP6684836B2 - Motorized valve - Google Patents

Motorized valve Download PDF

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Publication number
JP6684836B2
JP6684836B2 JP2018012287A JP2018012287A JP6684836B2 JP 6684836 B2 JP6684836 B2 JP 6684836B2 JP 2018012287 A JP2018012287 A JP 2018012287A JP 2018012287 A JP2018012287 A JP 2018012287A JP 6684836 B2 JP6684836 B2 JP 6684836B2
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Prior art keywords
valve
stopper
valve shaft
lower stopper
shaft holder
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JP2019132285A (en
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吉田 竜也
竜也 吉田
将志 矢沢
将志 矢沢
友一 木内
友一 木内
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Fujikoki Corp
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Fujikoki Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • F16K31/046Actuating devices; Operating means; Releasing devices electric; magnetic using a motor with electric means, e.g. electric switches, to control the motor or to control a clutch between the valve and the motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • F16K31/047Actuating devices; Operating means; Releasing devices electric; magnetic using a motor characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Description

本発明は、空気調和機、冷凍機等の冷凍サイクルに流量制御弁等として組み込まれて使用される電動弁に関する。   The present invention relates to a motor-operated valve that is used by being incorporated as a flow control valve in a refrigeration cycle such as an air conditioner or a refrigerator.

この種の電動弁として、例えば、下端部に弁体が設けられた弁軸と、該弁軸が軸線方向に相対移動可能及び相対回転可能な状態で内挿される円筒部を有するガイドブッシュと、前記弁体が接離する弁シート部(弁座)を有すると共に前記ガイドブッシュが取付固定された弁本体と、前記ガイドブッシュが内挿される円筒部と前記弁軸の上端部が挿通される挿通穴が貫設された天井部とを有すると共に、前記弁軸と連結固定される弁軸ホルダと、前記弁体を閉弁方向に付勢すべく前記弁軸と前記弁軸ホルダとの間に介装された付勢部材と、前記弁軸ホルダを前記ガイドブッシュに対して回転させるためのロータ及びステータを有するモータと、前記ガイドブッシュの外周に形成された固定ねじ部と前記弁軸ホルダの内周に形成された可動ねじ部とからなり、前記ロータの回転駆動に応じて前記弁軸の前記弁体を前記弁シート部(弁座)に対して昇降させるためのねじ送り機構と、前記弁軸ホルダの回転下動規制を行うべく、前記ガイドブッシュの前記固定ねじ部に螺着される雌ねじ部を持つ下部ストッパに設けられた固定ストッパ体と、前記弁軸ホルダに設けられた可動ストッパ体とからなる下部ストッパ機構と、を備え、前記弁体が最下降位置にあるときに、前記弁体と前記弁シート部(弁座)との間に所定の大きさの間隙が形成されているものが知られている(例えば、特許文献1参照)。   As an electrically operated valve of this type, for example, a valve shaft having a valve element provided at a lower end portion thereof, and a guide bush having a cylindrical portion in which the valve shaft is relatively movable in the axial direction and relatively rotatable in the axial direction, A valve body having a valve seat portion (valve seat) for contacting and separating the valve body, to which the guide bush is attached and fixed, a cylindrical portion into which the guide bush is inserted, and an insertion portion through which an upper end portion of the valve shaft is inserted. A valve shaft holder that has a ceiling portion having a hole formed therethrough and is fixedly connected to the valve shaft, and between the valve shaft and the valve shaft holder to urge the valve body in a valve closing direction. A biasing member interposed, a motor having a rotor and a stator for rotating the valve shaft holder with respect to the guide bush, a fixing screw portion formed on the outer periphery of the guide bush, and the valve shaft holder. Movable screw part formed on the inner circumference And a screw feed mechanism for raising and lowering the valve body of the valve shaft with respect to the valve seat portion (valve seat) in accordance with rotational driving of the rotor, and rotational downward motion restriction of the valve shaft holder. Therefore, a lower stopper mechanism including a fixed stopper body provided on a lower stopper having a female screw portion screwed to the fixing screw portion of the guide bush and a movable stopper body provided on the valve shaft holder is provided. It is known that a gap of a predetermined size is formed between the valve body and the valve seat portion (valve seat) when the valve body is at the lowest position (for example, See Patent Document 1).

前記した如くの閉弁レスタイプの電動弁を用いた空調機では、弁体が最下降位置(通常なら全閉状態となる)にあるときでも、弁座との間に所定の大きさの間隙が形成されるため、例えば、除湿運転を深夜に行う場合、電動弁を全閉状態にすることなく冷媒量を絞った状態で運転でき、電動弁のオン/オフによる作動音の発生を抑制することができる。また、前記した如くの電動弁では、通常の閉弁タイプの電動弁と比べて、弁座への弁体の喰いつきも確実に防止できるといった利点もある。   In an air conditioner using a valve-less type motor-operated valve as described above, even when the valve body is at the lowest position (normally in the fully closed state), a gap of a predetermined size is formed between the valve seat and the valve seat. Therefore, for example, when performing the dehumidifying operation at midnight, it is possible to operate with the amount of refrigerant reduced without fully closing the electrically operated valve, and suppress the generation of operating noise due to the on / off of the electrically operated valve. be able to. In addition, the electrically operated valve as described above has an advantage over the ordinary electrically operated valve of the closed valve type in that it can surely prevent the valve body from biting the valve seat.

特開2016−217451号公報JP, 2016-217451, A

ところで、前記した如くの従来の電動弁では、前記弁体と弁座との間に所定の大きさの間隙を形成するため、ストッパ機構を構成する固定ストッパ体を持つ下部ストッパに係合して当該下部ストッパのガイドブッシュに対する相対回転を防止するストッパ押さえ(押さえ部材)を用いて、当該下部ストッパをガイドブッシュに対して回転不能に連結して位置決めする場合がある。   By the way, in the conventional motor-operated valve as described above, in order to form a gap of a predetermined size between the valve body and the valve seat, it is engaged with a lower stopper having a fixed stopper body that constitutes a stopper mechanism. There is a case where the lower stopper is non-rotatably connected to the guide bush and positioned by using a stopper presser (pressing member) that prevents the lower stopper from rotating relative to the guide bush.

例えば上記特許文献1に所載の従来の電動弁では、前記ストッパ押さえと前記下部ストッパとが別部品として構成されており、前記下部ストッパをガイドブッシュに対して相対回転可能に螺着した後、前記ストッパ押さえを下部ストッパに対して位置決めして外装固定する必要がある。そのため、部品点数や組立工数が多くなるとともに、組立工程が煩雑化する可能性があった。   For example, in the conventional electric valve disclosed in Patent Document 1, the stopper retainer and the lower stopper are configured as separate parts, and after the lower stopper is screwed to the guide bush so as to be rotatable relative to the guide bush, It is necessary to position the stopper holder with respect to the lower stopper and fix the exterior. Therefore, the number of parts and the number of assembling steps are increased, and the assembling process may be complicated.

本発明は、前記課題に鑑みてなされたものであって、その目的とするところは、部品点数や組立工数を削減できるとともに、組立工程を簡素化することのできる電動弁を提供することにある。   The present invention has been made in view of the above problems, and an object of the present invention is to provide an electric valve that can reduce the number of parts and the number of assembling steps and can simplify the assembling process. .

上記する課題を解決するために、本発明に係る電動弁は、基本的に、弁体が設けられた弁軸と、該弁軸が軸線方向に相対移動可能及び相対回転可能に内挿されるガイドブッシュと、弁座付きの弁口を有するとともに前記ガイドブッシュが取付固定された弁本体と、前記弁軸に連結される弁軸ホルダと、前記弁軸ホルダを前記ガイドブッシュに対して回転させるためのロータ及びステータを有するモータと、前記ロータの回転駆動に応じて前記弁体を前記弁座に対して昇降させるための、前記ガイドブッシュと前記弁軸ホルダとの間に設けられたねじ送り機構と、前記弁軸ホルダの回転下動規制を行うための、前記弁軸ホルダに設けられた可動ストッパ体及び前記ガイドブッシュに取り付けられた下部ストッパに設けられた固定ストッパ体を有する下部ストッパ機構と、前記下部ストッパの前記ガイドブッシュに対する相対移動を防止する押さえ部材と、を備え、前記押さえ部材と前記下部ストッパとが一部品として構成され、前記押さえ部材と前記下部ストッパとが、溶接、溶着、接着、かしめ、又は、インサート成形によって一体とされていることを特徴としている。 In order to solve the above-mentioned problems, a motor-operated valve according to the present invention basically comprises a valve shaft provided with a valve body and a guide into which the valve shaft is inserted so as to be relatively movable and relatively rotatable in the axial direction. A valve body having a bush, a valve opening with a valve seat, and to which the guide bush is attached and fixed; a valve shaft holder connected to the valve shaft; and a valve shaft holder for rotating the valve shaft holder with respect to the guide bush. A motor having a rotor and a stator; and a screw feed mechanism provided between the guide bush and the valve shaft holder for moving the valve element up and down with respect to the valve seat in response to rotational driving of the rotor. A movable stopper body provided on the valve shaft holder and a fixed stopper body provided on a lower stopper attached to the guide bush for restricting the downward movement of the valve shaft holder. That a lower stopper mechanism, and a pressing member to prevent relative movement with respect to the guide bush of the lower stopper is constituted the pressing and member and the lower stopper is in one piece, the pressing with a member and the lower stopper It is characterized by being integrated by welding, welding, adhesion, caulking, or insert molding .

他の好ましい態様では、前記下部ストッパの側面に前記押さえ部材の一部が固着される。   In another preferred aspect, a part of the pressing member is fixed to a side surface of the lower stopper.

他の好ましい態様では、前記下部ストッパに前記押さえ部材の一部が埋設される。   In another preferred aspect, a part of the pressing member is embedded in the lower stopper.

別の好ましい態様では、前記押さえ部材は、周方向に弾性変形可能とされた支持部を介して前記下部ストッパと一体とされる。   In another preferred aspect, the pressing member is integrated with the lower stopper via a support portion that is elastically deformable in the circumferential direction.

更に好ましい態様では、前記支持部に、径方向で視たときに所定半径を持つように形成された湾曲部が設けられる。   In a further preferred aspect, the support portion is provided with a curved portion formed to have a predetermined radius when viewed in the radial direction.

別の好ましい態様では、前記ステータは、前記弁本体に接合された筒状のキャンの外側に配置され、前記ロータは、前記キャンの内側に配置されて前記弁軸ホルダに一体回転可能に連結される。   In another preferred aspect, the stator is arranged outside a cylindrical can joined to the valve body, and the rotor is arranged inside the can and is integrally rotatably connected to the valve shaft holder. It

本発明によれば、押さえ部材と下部ストッパとが一部品として構成されるので、例えば押さえ部材と下部ストッパとが別部品として構成される従来のものと比べて、部品点数や組立工数が少なくて済むとともに、組立工程を簡素化することができる。   According to the present invention, since the pressing member and the lower stopper are configured as one part, the number of parts and the number of assembling steps are smaller than those of the conventional one in which the pressing member and the lower stopper are configured as separate parts. Besides, the assembling process can be simplified.

また、押さえ部材は、周方向に弾性変形可能とされた支持部を介して下部ストッパと一体とされるので、例えばイニシャライズ(電動弁の基点出し)を行うに当たって、弁軸ホルダに設けられた可動ストッパ体が下部ストッパに設けられた固定ストッパ体に衝突したとき、当該支持部が周方向に弾性的に変形する(撓む)ことによって、その(周方向の)衝撃が緩和されるため、イニシャライズ(電動弁の基点出し)を行う際の衝突音(イニシャライズ音)やストッパ体同士の摩耗を効果的に軽減することができる。   Further, since the pressing member is integrated with the lower stopper via the support portion that is elastically deformable in the circumferential direction, for example, when performing initialization (starting the origin of the electric valve), the movable member provided on the valve shaft holder is movable. When the stopper body collides with the fixed stopper body provided in the lower stopper, the supporting portion is elastically deformed (flexed) in the circumferential direction, and the impact (in the circumferential direction) is relieved, so that the initialization is performed. It is possible to effectively reduce collision noise (initialization noise) when performing (electrically operated valve starting point) and abrasion between stopper bodies.

また、その衝突の後に、前記支持部の弾性力(反発力)によって、当該支持部により支持される下部ストッパを元の位置もしくは姿勢に戻すことができるため、通過流量の制御性を確保することができる。   Further, after the collision, the lower stopper supported by the supporting portion can be returned to the original position or posture by the elastic force (repulsive force) of the supporting portion, so that the controllability of the passage flow rate is ensured. You can

本発明に係る電動弁の第1実施形態を示す縦断面図。1 is a longitudinal sectional view showing a first embodiment of a motor-operated valve according to the present invention. 図1に示される弁軸ホルダを示し、(A)は斜視図、(B)は上面図。The valve shaft holder shown by FIG. 1 is shown, (A) is a perspective view, (B) is a top view. 図1に示されるストッパ押さえを分離して示し、(A)は斜視図、(B)は上面図。The stopper retainer shown in FIG. 1 is shown separately, (A) is a perspective view, and (B) is a top view. 図1に示される電動弁の内部構造(下部ストッパ及びストッパ押さえを装着した状態)を示す斜視図。FIG. 3 is a perspective view showing an internal structure of the motor-operated valve shown in FIG. 1 (a state in which a lower stopper and a stopper retainer are attached). 図4の側面図。The side view of FIG. 図4の上面図。The top view of FIG. 本発明に係る電動弁の第2実施形態の内部構造(下部ストッパ及びストッパ押さえを装着した状態)を示す斜視図。The perspective view which shows the internal structure (state which attached the lower stopper and stopper retainer) of 2nd Embodiment of the motor operated valve which concerns on this invention. 図7の側面図。The side view of FIG. 図7の上面図。The top view of FIG. 図7に示されるストッパ押さえ付きの下部ストッパを示す斜視図。FIG. 8 is a perspective view showing a lower stopper with a stopper holder shown in FIG. 7. 図7に示されるストッパ押さえ付きの下部ストッパを示す六面図。FIG. 8 is a hexahedral view showing a lower stopper with a stopper retainer shown in FIG. 7. 図7に示されるストッパ押さえを分離して示す斜視図。The perspective view which separates and shows the stopper press shown in FIG. 図7に示されるストッパ押さえを分離して示す六面図。FIG. 8 is a six-sided view showing the stopper retainer shown in FIG. 7 separately.

以下、本発明の実施形態を図面を参照しながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

なお、各図において、部材間に形成される隙間や部材間の離隔距離等は、発明の理解を容易にするため、また、作図上の便宜を図るため、誇張して描かれている場合がある。また、本明細書において、上下、左右等の位置、方向を表わす記述は、図1の方向矢印表示を基準としており、実際の使用状態での位置、方向を指すものではない。   In addition, in each drawing, a gap formed between members, a separation distance between members, and the like may be exaggerated for easier understanding of the invention and for convenience of drawing. is there. Further, in this specification, the description of the position and direction such as up and down, left and right is based on the direction arrow display in FIG. 1, and does not indicate the position and direction in the actual use state.

[第1実施形態]
図1は、本発明に係る電動弁の第1実施形態を示す縦断面図である。
[First Embodiment]
FIG. 1 is a vertical sectional view showing a first embodiment of a motor-operated valve according to the present invention.

図示実施形態の電動弁1は、空気調和機、冷凍機等の冷凍サイクルに流量制御弁等として組み込まれて使用されるもので、主に、弁体14が設けられた弁軸10と、ガイドブッシュ20と、弁軸ホルダ30と、弁本体40と、キャン55と、ロータ51とステータ52とからなるステッピングモータ50と、圧縮コイルばね(付勢部材)60と、ストッパとしての固定部材70と、ねじ送り機構28と、下部ストッパ機構29とを備える。   The motor-operated valve 1 of the illustrated embodiment is used by being incorporated as a flow control valve in a refrigeration cycle such as an air conditioner or a refrigerator, and mainly includes a valve shaft 10 provided with a valve body 14 and a guide. The bush 20, the valve shaft holder 30, the valve body 40, the can 55, the stepping motor 50 including the rotor 51 and the stator 52, the compression coil spring (biasing member) 60, and the fixing member 70 as a stopper. A screw feeding mechanism 28 and a lower stopper mechanism 29 are provided.

前記弁軸10は、上側から、上部小径部11と、中間大径部12と、下部小径部13とを有し、その下部小径部13の下端部に、弁口46を流れる流体(冷媒)の通過流量を制御するための段付き逆円錐状の弁体14が一体的に形成されている。   The valve shaft 10 has an upper small diameter portion 11, an intermediate large diameter portion 12 and a lower small diameter portion 13 from the upper side, and a fluid (refrigerant) flowing through the valve port 46 at the lower end portion of the lower small diameter portion 13. The stepped inverted conical valve body 14 for controlling the passage flow rate of is integrally formed.

前記ガイドブッシュ20は、前記弁軸10(の中間大径部12)が軸線O方向に相対移動(摺動)可能及び軸線O回りに相対回転可能な状態で内挿される円筒部21と、該円筒部21の上端部から上方に延びており、該円筒部21よりも内径が大きく、前記弁軸10の中間大径部12の上端側と上部小径部11の下端側とが内挿される延設部22とを有している。前記ガイドブッシュ20の円筒部21の外周には、ロータ51の回転駆動に応じて前記弁軸10の弁体14を弁本体40の弁座46aに対して昇降させるねじ送り機構28の一方を構成する固定ねじ部(雄ねじ部)23が形成されている。また、前記円筒部21の下部(固定ねじ部23より下側の部分)は、大径とされ、弁本体40の嵌合穴44への嵌合部27とされる。前記固定ねじ部23(における弁軸ホルダ30より下側)には、下部ストッパ25が螺着されており、その下部ストッパ25の外周には、弁軸ホルダ30の回転下動規制を行う下部ストッパ機構29の一方を構成する固定ストッパ体24が一体的に突設されている。なお、本例では、嵌合部27の上面27aは、下部ストッパ25の下動規制を行う(言い換えれば、後述する着座状態における下部ストッパ25の位置を規定する)ストッパ部とされる。   The guide bush 20 has a cylindrical portion 21 inserted therein such that (the intermediate large diameter portion 12 of) the valve shaft 10 is relatively movable (sliding) in the direction of the axis O and relatively rotatable around the axis O. It extends upward from the upper end of the cylindrical portion 21, has an inner diameter larger than that of the cylindrical portion 21, and the upper end side of the intermediate large-diameter portion 12 and the lower end side of the upper small-diameter portion 11 of the valve shaft 10 are inserted. And the installation portion 22. On the outer circumference of the cylindrical portion 21 of the guide bush 20, one of the screw feed mechanisms 28 for raising and lowering the valve body 14 of the valve shaft 10 with respect to the valve seat 46a of the valve body 40 according to the rotational drive of the rotor 51 is configured. A fixed screw portion (male screw portion) 23 is formed. Further, the lower portion of the cylindrical portion 21 (the portion below the fixing screw portion 23) has a large diameter and serves as a fitting portion 27 into the fitting hole 44 of the valve body 40. A lower stopper 25 is screwed to (on the lower side of the valve shaft holder 30 in) the fixing screw portion 23, and a lower stopper that restricts the downward movement of the valve shaft holder 30 is provided on the outer periphery of the lower stopper 25. A fixed stopper body 24 constituting one side of the mechanism 29 is integrally projected. In this example, the upper surface 27a of the fitting portion 27 serves as a stopper portion that regulates the lower movement of the lower stopper 25 (in other words, defines the position of the lower stopper 25 in the seated state described later).

また、本例では、前記ガイドブッシュ20(の固定ねじ部23)に取着された下部ストッパ25に、ストッパ押さえ(押さえ部材)48が装着(外装)されており、当該ストッパ押さえ48によって下部ストッパ25がガイドブッシュ20(の固定ねじ部23)に対して回転不能に連結されている(後で詳述)。   Further, in the present example, a stopper presser (pressing member) 48 is attached (exterior) to the lower stopper 25 attached to (the fixing screw portion 23 of) the guide bush 20. 25 is non-rotatably connected to (the fixing screw portion 23 of) the guide bush 20 (detailed later).

前記弁軸ホルダ30は、例えば樹脂製(好ましくは、固定部材70との接触を考慮して、耐摩耗性の高いSUSや炭素繊維等で強化された樹脂製)とされ、前記ガイドブッシュ20が内挿される円筒部31と前記弁軸10(の上部小径部11)の上端部が(軸線O方向に相対移動可能及び軸線O回りに相対回転可能な状態で)挿通される挿通穴32aが貫設された天井部32とを有している。前記弁軸ホルダ30の円筒部31の内周下部には、前記ガイドブッシュ20の固定ねじ部23と螺合して前記ねじ送り機構28を構成する可動ねじ部(雌ねじ部)33が形成されるとともに、その円筒部31の内周上部は、前記ガイドブッシュ20の円筒状の延設部22の外周に当接(摺接)せしめられている。また、その円筒部31の外周下端には、前記下部ストッパ機構29の他方を構成する可動ストッパ体34が一体的に突設されている。   The valve shaft holder 30 is, for example, made of resin (preferably made of resin reinforced with high wear resistance such as SUS or carbon fiber in consideration of contact with the fixing member 70), and the guide bush 20 is The cylindrical portion 31 to be inserted and the upper end portion of (the upper small diameter portion 11 of) the valve shaft 10 are penetrated by an insertion hole 32a which is inserted (in a state of being relatively movable in the direction of the axis O and relatively rotatable about the axis O). It has the ceiling part 32 provided. A movable screw portion (female screw portion) 33 that is screwed with the fixing screw portion 23 of the guide bush 20 to form the screw feeding mechanism 28 is formed in the lower inner peripheral portion of the cylindrical portion 31 of the valve shaft holder 30. At the same time, the upper part of the inner circumference of the cylindrical portion 31 is brought into contact (sliding contact) with the outer circumference of the cylindrical extending portion 22 of the guide bush 20. A movable stopper body 34, which constitutes the other side of the lower stopper mechanism 29, is integrally provided on the lower end of the outer periphery of the cylindrical portion 31 so as to project.

また、前記弁軸ホルダ30の天井部32の上面(後述する固定部材70のフランジ部72との対向面)には、図1とともに図2を参照すればよくわかるように、平面視で(軸線O方向で視て)略扇形状(ここでは、中心角が約90度の扇形状)の2つの凸部35が一体に形成されている。詳しくは、前記2つの凸部35は、天井部32の上面における挿通穴32a周り(言い換えれば、弁軸ホルダ30の回転軸線O周り)で軸線Oに対して反対側に(言い換えれば、弁軸ホルダ30の回転軸線Oに対して対称となる位置に)上向きに突設されるとともに、その間(本例では、前記可動ストッパ体34の周方向の一端面34aの上方部分、つまり、軸線O方向で視たときに前記可動ストッパ体34の周方向の一端面34aと同じ位置を含む部分)が切り欠かれた形状を有している(平面視で略扇形状(ここでは、中心角が約90度の扇形状)の切欠き36)。   Further, the top surface of the ceiling portion 32 of the valve shaft holder 30 (the surface facing the flange portion 72 of the fixing member 70 described later) is seen in plan view (the axis line Two convex portions 35 each having a substantially fan shape (as viewed in the O direction) (here, a fan shape having a central angle of about 90 degrees) are integrally formed. Specifically, the two convex portions 35 are provided on the upper surface of the ceiling portion 32 around the insertion hole 32a (in other words, around the rotation axis O of the valve shaft holder 30) on the opposite side to the axis O (in other words, the valve shaft). The holder 30 is provided so as to project upward at a position symmetrical with respect to the rotation axis O of the holder 30, and in the meantime (in this example, a portion above the one end face 34a in the circumferential direction of the movable stopper body 34, that is, the direction of the axis O). When viewed from above, the movable stopper body 34 has a notched shape in a portion including the same position as the one end face 34a in the circumferential direction of the movable stopper body 34 (substantially fan-shaped in plan view (here, the central angle is approximately 90 degree fan-shaped notch 36).

前記の凸部35によって、固定部材70に対する弁軸ホルダ30の接触面積が減少するため、例えば、弁軸ホルダ30が固定部材70に当接するときの接触抵抗(回転摺動抵抗)が小さくなる。   Since the contact area of the valve shaft holder 30 with respect to the fixing member 70 is reduced by the convex portion 35, for example, the contact resistance (rotational sliding resistance) when the valve shaft holder 30 contacts the fixing member 70 is reduced.

また、例えば、前記弁軸ホルダ30が樹脂等の成形品で作製されている場合、成形時に形成されるウェルドラインやパーティングラインの位置と切欠き36の位置とを合わせる、すなわち、成形時にウェルドラインやパーティングラインが形成される箇所に切欠き36を設けることにより、前記接触抵抗(回転摺動抵抗)をさらに小さくできるとともに、前記弁軸ホルダ30の摺動面の平坦度が高くなり、弁軸10の軸ずれをさらに抑えることができる。   Further, for example, when the valve shaft holder 30 is made of a molded product such as a resin, the positions of the weld line and the parting line formed at the time of molding are aligned with the positions of the notches 36, that is, the weld line is formed at the time of molding. By providing the notch 36 at the position where the line or parting line is formed, the contact resistance (rotational sliding resistance) can be further reduced, and the flatness of the sliding surface of the valve shaft holder 30 can be increased. The axis shift of the valve shaft 10 can be further suppressed.

例えば、弁軸ホルダ30における可動ストッパ体34の逆側に成形用の樹脂を注入するためのゲートが設けられる場合、前述のように、可動ストッパ体34の上方(より具体的には、可動ストッパ体34の周方向の一端面34aの上方部分)に切欠き36を設けることにより、前記弁軸ホルダ30の凸部35には、成形時に形成されるウェルドラインやパーティングラインが存在しなくなるため、前記接触抵抗(回転摺動抵抗)をさらに小さくできるとともに、前記弁軸ホルダ30の摺動面の平坦度が高くなり、弁軸10の軸ずれをさらに抑えることができる。   For example, when the gate for injecting the molding resin is provided on the opposite side of the movable stopper body 34 in the valve shaft holder 30, as described above, above the movable stopper body 34 (more specifically, the movable stopper body 34). By providing the notch 36 in the upper portion of the one end surface 34a in the circumferential direction of the body 34, the convex portion 35 of the valve shaft holder 30 has no weld line or parting line formed during molding. The contact resistance (rotational sliding resistance) can be further reduced, the flatness of the sliding surface of the valve shaft holder 30 can be increased, and the axial displacement of the valve shaft 10 can be further suppressed.

また、弁軸ホルダ30の天井部32の上面において前記凸部35を弁軸ホルダ30の回転軸線Oに対して対称に配置することで、弁軸10の軸ずれをより効果的に抑えられるとともに、前記凸部35を弁軸ホルダ30の回転軸線O周りの複数の箇所に分散して配置することで、固定部材70に対する弁軸ホルダ30(の凸部35)の接触面積をさらに減少させることが可能となる。   Further, by disposing the convex portion 35 symmetrically with respect to the rotation axis O of the valve shaft holder 30 on the upper surface of the ceiling portion 32 of the valve shaft holder 30, axial deviation of the valve shaft 10 can be suppressed more effectively. By further disposing the convex portions 35 at a plurality of locations around the rotation axis O of the valve shaft holder 30, the contact area of (the convex portion 35 of) the valve shaft holder 30 with the fixing member 70 can be further reduced. Is possible.

なお、前記弁軸ホルダ30の天井部32の上面に設けられる凸部35の形状、数、位置等は、図示例に限られないことは当然であるし、前記凸部35は省略してもよい。   It should be understood that the shape, number, position, etc. of the convex portions 35 provided on the upper surface of the ceiling portion 32 of the valve shaft holder 30 are not limited to the illustrated examples, and the convex portions 35 may be omitted. Good.

また、前記弁軸10の上部小径部11と中間大径部12との間に形成された段丘面(段差部)15と前記弁軸ホルダ30の天井部32の下面との間には、前記弁軸ホルダ30の天井部32の下面側に配置された円板状の押さえ板(ワッシャ)61を挟んで、弁軸10の上部小径部11に外挿されるように、前記弁軸10と前記弁軸ホルダ30とが昇降方向(軸線O方向)で離れる方向に付勢する、言い換えれば前記弁軸10(弁体14)を常時下方(閉弁方向)に付勢する円筒状の圧縮コイルばね(付勢部材)60が縮装されている。   Further, between the terrace surface (step portion) 15 formed between the upper small diameter portion 11 and the intermediate large diameter portion 12 of the valve shaft 10 and the lower surface of the ceiling portion 32 of the valve shaft holder 30, the The disc-shaped pressing plate (washer) 61 arranged on the lower surface side of the ceiling portion 32 of the valve shaft holder 30 is sandwiched between the valve shaft 10 and the valve shaft 10 so that the disc shaft is externally inserted into the upper small-diameter portion 11 of the valve shaft 10. Cylindrical compression coil spring that urges the valve shaft holder 30 away from each other in the vertical direction (axis O direction), in other words, always urges the valve shaft 10 (valve element 14) downward (valve closing direction). The (biasing member) 60 is contracted.

前記弁本体40は、例えば真鍮やSUS等の金属製円筒体から構成されている。この弁本体40は、内部に流体が導入導出される弁室40aを有し、該弁室40aの側部に設けられた横向きの第1開口41に第1導管41aがろう付け等により連結固定され、該弁室40aの天井部に前記弁軸10(の中間大径部12)が軸線O方向に相対移動(摺動)可能及び軸線O回りに相対回転可能な状態で挿通される挿通穴43及び前記ガイドブッシュ20の下部(嵌合部27)が嵌合されて取付固定される嵌合穴44が形成され、該弁室40aの下部に設けられた縦向きの第2開口42に第2導管42aがろう付け等により連結固定されている。また、前記弁室40aと前記第2開口42との間の底部壁45に、前記弁体14が接離(接近・乖離)する弁座46aを有する段付きの弁口46が形成されている。   The valve body 40 is composed of a metal cylindrical body such as brass or SUS. The valve body 40 has a valve chamber 40a into which a fluid is introduced and led out, and a first conduit 41a is connected and fixed by brazing or the like to a lateral first opening 41 provided at a side portion of the valve chamber 40a. An insertion hole through which the valve shaft 10 (the intermediate large-diameter portion 12 thereof) is relatively movable (sliding) in the direction of the axis O and is relatively rotatable around the axis O in the ceiling of the valve chamber 40a. 43 and a lower portion (fitting portion 27) of the guide bush 20 are fitted to each other to form a fitting hole 44. The fitting hole 44 is formed in the lower portion of the valve chamber 40a. The two conduits 42a are connected and fixed by brazing or the like. In addition, a stepped valve port 46 having a valve seat 46a with which the valve element 14 comes in and out (approaches and deviates) is formed in the bottom wall 45 between the valve chamber 40a and the second opening 42. .

前記弁本体40の上端部外周(弁本体40におけるガイドブッシュ20の外側)には円環状の鍔状板47がかしめ、ろう付け等により固着されるとともに、該鍔状板47の外周に設けられた段差部に、天井付き円筒状のキャン55の下端部が突き合わせ溶接等により密封接合されている。   An annular flange plate 47 is caulked and fixed to the outer periphery of the upper end portion of the valve body 40 (outside the guide bush 20 in the valve body 40) by caulking, brazing or the like, and is provided on the outer periphery of the flange plate 47. The lower end of the cylindrical can 55 with a ceiling is hermetically joined to the step by butt welding or the like.

また、本例では、前記鍔状板47の上面(キャン55側の表面)に、前記下部ストッパ25に固着されて当該下部ストッパ25のガイドブッシュ20に対する相対回転を防止する段付きの概略円板状部材からなるストッパ押さえ(押さえ部材)48が配置固定されている。   Further, in this example, a stepped schematic disc fixed to the lower stopper 25 and preventing relative rotation of the lower stopper 25 with respect to the guide bush 20 is provided on the upper surface (the surface on the side of the can 55) of the collar plate 47. A stopper presser (presser member) 48 made of a strip-shaped member is arranged and fixed.

前記ストッパ押さえ48は、例えば真鍮やSUS等の金属部材からプレス加工等にて作製され、基本的に前記弁本体40(の上面)及び当該弁本体40に設けられた鍔状板47(の上面)から離間した(浮かされた)状態で前記下部ストッパ25に固着されるとともに、その外周部分(環状の段差部48cより外側の部分)が、鍔状板47(の上面)に当接せしめられて溶接・溶着・接着等により接合固定されている。   The stopper retainer 48 is made of, for example, a metal member such as brass or SUS by press working or the like, and is basically (the upper surface of) the valve body 40 and an upper surface of the collar-shaped plate 47 (which is provided on the valve body 40). ) Is secured (fixed) to the lower stopper 25 in a state of being separated (floated) from (), and its outer peripheral portion (portion outside the annular step portion 48c) is brought into contact with (the upper surface of) the collar plate 47. It is joined and fixed by welding, welding, adhesion, etc.

詳しくは、図1とともに図3〜図6を参照すればよくわかるように、前記ストッパ押さえ48は、前記下部ストッパ25に装着(外装)されて固着されるとともに、前記弁本体40(の上面)から離間して配置された円板状の装着支持部48aと、段差部48cを介して装着支持部48aの外周に設けられ、前記弁本体40の外周に設けられた鍔状板47に取付固定される円環状の取付固定部48bとを有する。   For details, referring to FIG. 3 to FIG. 6 together with FIG. 1, the stopper presser 48 is mounted (exterior) and fixed to the lower stopper 25, and the valve body 40 (upper surface). A disk-shaped mounting support portion 48a that is spaced apart from the mounting support portion 48a and a collar-shaped plate 47 that is provided on the outer periphery of the mounting support portion 48a via a step portion 48c and is provided on the outer periphery of the valve body 40. And a ring-shaped attachment fixing portion 48b.

前記装着支持部48aには、前記下部ストッパ25が挿通される大きさの嵌挿穴48dが形成され、その嵌挿穴48dに隣接して(言い換えれば、嵌挿穴48dの外周部分に)、前記下部ストッパ25(の外面)を挟持する側面視矩形状の3つの支持爪49a、49b、49cが立設されている。この3つの支持爪49a、49b、49cは、前記下部ストッパ25の外表面に対向するように立ち上げられるとともに、そのうちの相対的に小さい(周方向の幅及び高さが相対的に小さい)支持爪49cは、嵌挿穴48dにおける平面視扇形状の固定ストッパ体24が嵌挿される扇状部48eに隣接して(詳細には、扇状部48eに嵌挿される固定ストッパ体24の開弁方向側の側面に隣接して)配置されている。また、前記扇状部48eの外周部分(詳細には、扇状部48eに嵌挿される固定ストッパ体24の開弁方向側の側面とは反対側の閉弁方向側の側面に隣接する部分)には、固定ストッパ体24の外表面(閉弁方向側の側面)に対向するように周方向で視て矩形状の支持爪(支持部)49dが立設されており、この支持爪49dは、前記支持爪49cとともに固定ストッパ体24の周方向における両側面を挟持する。   A fitting insertion hole 48d having a size through which the lower stopper 25 is inserted is formed in the mounting support portion 48a, and is adjacent to the fitting insertion hole 48d (in other words, on the outer peripheral portion of the fitting insertion hole 48d). Three support claws 49a, 49b, 49c which are rectangular in a side view and which sandwich (the outer surface of) the lower stopper 25 are provided upright. These three support claws 49a, 49b, 49c are raised so as to face the outer surface of the lower stopper 25, and are relatively small (the width and height in the circumferential direction are relatively small) of them. The claw 49c is adjacent to the fan-shaped portion 48e into which the fan-shaped fixed stopper body 24 in the plan view of the fitting insertion hole 48d is fitted (specifically, the fixed stopper body 24 fitted into the fan-shaped portion 48e is located in the valve opening direction side). (Adjacent to the side of). In addition, the outer peripheral portion of the fan-shaped portion 48e (specifically, the portion adjacent to the side surface on the valve closing direction side opposite to the side surface on the valve opening direction side of the fixed stopper body 24 fitted and inserted in the fan-shaped portion 48e). A rectangular supporting claw (supporting portion) 49d as viewed in the circumferential direction is provided upright so as to face the outer surface (side surface on the valve closing direction side) of the fixed stopper body 24. Both side surfaces in the circumferential direction of the fixed stopper body 24 are held together with the support claw 49c.

また、本例では、前記支持爪49dの下端部(根元部分)に、径方向(横方向)で視たときに所定半径を持つように形成された湾曲部(R形状部ともいう)49eが設けられており、当該支持爪49dは、周方向に弾性変形可能とされている。   Further, in this example, a curved portion (also referred to as an R-shaped portion) 49e formed to have a predetermined radius when viewed in the radial direction (lateral direction) is provided at the lower end portion (root portion) of the support claw 49d. The support claw 49d is provided and is elastically deformable in the circumferential direction.

例えばイニシャライズ(電動弁1の基点出し)を行うに当たって、弁軸ホルダ30に設けられた可動ストッパ体34が下部ストッパ25に設けられた固定ストッパ体24に衝突したとき、前記支持爪49dが周方向に弾性的に変形する(撓む)ことによって、その(周方向の)衝撃が緩和されるとともに、その衝突の後に、前記支持爪49dの弾性力(反発力)によって、当該支持爪49dにより支持される下部ストッパ25(の固定ストッパ体24)が元の位置もしくは姿勢に押し戻される。   For example, when the movable stopper body 34 provided on the valve shaft holder 30 collides with the fixed stopper body 24 provided on the lower stopper 25 in performing initialization (starting the origin of the motor-operated valve 1), the support claw 49d is circumferentially moved. By elastically deforming (bending), the impact (in the circumferential direction) is alleviated, and after the collision, the elastic force (repulsive force) of the support claw 49d causes the support claw 49d to support the impact. The lower stopper 25 (the fixed stopper body 24 of the lower stopper) is pushed back to its original position or posture.

さらに、可動ストッパ体34および固定ストッパ体24は、例えばSUSや炭素繊維等で強化した樹脂製とすることで、衝撃による摩耗を抑制することができ、イニシャライズ時の基点のずれを防ぐことができる。   Further, the movable stopper body 34 and the fixed stopper body 24 are made of resin reinforced with SUS or carbon fiber, for example, so that abrasion due to impact can be suppressed and deviation of the base point at the time of initialization can be prevented. .

本例では、例えば、前記した支持爪49a、49b、49c、49dを下部ストッパ25に溶接、溶着、接着、かしめ等により接合(固着)する等して、下部ストッパ25とストッパ押さえ48とが一体として(一部品として)構成されている。   In this example, for example, the support claws 49a, 49b, 49c, and 49d described above are joined (fixed) to the lower stopper 25 by welding, welding, bonding, caulking, or the like so that the lower stopper 25 and the stopper retainer 48 are integrated. (As one component).

一方、前記ストッパ押さえ48における取付固定部48bは、前記鍔状板47(の上面)の略中央部に溶接・溶着・接着等により接合固定されており(接合部K)、これにより、下部ストッパ25は、ガイドブッシュ20(の固定ねじ部23)に対して相対回転不能に連結される。   On the other hand, the attachment fixing portion 48b of the stopper retainer 48 is joined and fixed to the substantially central portion of (the upper surface of) the collar plate 47 by welding, welding, bonding or the like (joint portion K), whereby the lower stopper. 25 is connected to the guide bush 20 (fixing screw portion 23 thereof) so as not to be rotatable relative thereto.

ストッパ押さえ48を鍔状板47に溶接により接合固定する場合は、これらの部材を同質材(もしくは融点が同等の材質)にすることが望ましく、本例では、例えば真鍮もしくはSUSを用いるとよい。   When the stopper retainer 48 is welded and fixed to the collar plate 47, it is desirable that these members are made of the same material (or have the same melting point). In this example, for example, brass or SUS may be used.

また、前記鍔状板47の上面(詳しくは、前記取付固定部48bと当接する部分より内側)には、弁本体40に鍔状板47をろう付けする際のろう材の流れを防止するための環状凹溝47aが付設されている。   In order to prevent the flow of brazing material when brazing the collar plate 47 to the valve body 40, the upper surface of the collar plate 47 (more specifically, the inner side of the portion in contact with the attachment fixing portion 48b). The annular groove 47a is attached.

前記キャン55の内側かつ前記ガイドブッシュ20及び前記弁軸ホルダ30の外側には、ロータ51が回転自在に配在され、前記キャン55の外側に、前記ロータ51を回転駆動すべく、ヨーク52a、ボビン52b、ステータコイル52c、及び樹脂モールドカバー52d等からなるステータ52が配置されている。ステータコイル52cには、複数のリード端子52eが接続され、これらのリード端子52eには、基板52fを介して複数のリード線52gが接続され、ステータコイル52cへの通電励磁によってキャン55内に配在されたロータ51が軸線O回りで回転するようになっている。   A rotor 51 is rotatably disposed inside the can 55 and outside the guide bush 20 and the valve shaft holder 30, and a yoke 52a is provided outside the can 55 to rotate the rotor 51. A stator 52 including a bobbin 52b, a stator coil 52c, and a resin mold cover 52d is arranged. A plurality of lead terminals 52e are connected to the stator coil 52c, and a plurality of lead wires 52g are connected to the lead terminals 52e via a substrate 52f. The existing rotor 51 is adapted to rotate around the axis O.

キャン55内に配在された前記ロータ51は、前記弁軸ホルダ30に係合支持されており、当該弁軸ホルダ30は前記ロータ51とともに(一体に)回転するようになっている。   The rotor 51 arranged in the can 55 is engaged with and supported by the valve shaft holder 30, and the valve shaft holder 30 rotates together with the rotor 51 (integrally).

詳細には、前記ロータ51は、内筒51a、外筒51b、及び内筒51aと外筒51bとを軸線O回りの所定の角度位置で接続する接続部51cからなる二重管構成とされ、内筒51aの内周に、(例えば、軸線O回りで120度の角度間隔で)軸線O方向(上下方向)に延びる縦溝51dが形成されている。   Specifically, the rotor 51 has a double pipe configuration including an inner cylinder 51a, an outer cylinder 51b, and a connecting portion 51c that connects the inner cylinder 51a and the outer cylinder 51b at a predetermined angular position around the axis O, Vertical grooves 51d extending in the direction of the axis O (vertical direction) (for example, at an angular interval of 120 degrees around the axis O) are formed on the inner circumference of the inner cylinder 51a.

一方、前記弁軸ホルダ30の外周(の上半部分)には、図2を参照すればよくわかるように、その上端に円錐台面からなるテーパ面部30cが設けられ、そのテーパ面部30cの下側に、(例えば、軸線O回りで120度の角度間隔で)上下方向に延びる突条30aが突設され、その突条30aの下部両側には、前記ロータ51を支持する上向きの係止面30bが形成されている。   On the other hand, on the outer periphery (upper half portion) of the valve shaft holder 30, a tapered surface portion 30c formed of a truncated cone surface is provided on the upper end, and the lower side of the tapered surface portion 30c can be seen by referring to FIG. A projecting ridge 30a extending in the vertical direction (for example, at an angular interval of 120 degrees around the axis O) is provided on the lower side of the projecting ridge 30a. Are formed.

このように、ロータ51の内筒51aの縦溝51dと弁軸ホルダ30の突条30aとが係合し、かつロータ51の内筒51aの下面と弁軸ホルダ30の係止面30bとが当接することにより、ロータ51が弁軸ホルダ30に対して位置合わせされた状態でその外周に支持固定され、前記弁軸ホルダ30は、前記ロータ51を前記キャン55内で支持しながら当該ロータ51とともに回転される。   Thus, the vertical groove 51d of the inner cylinder 51a of the rotor 51 and the protrusion 30a of the valve shaft holder 30 are engaged with each other, and the lower surface of the inner cylinder 51a of the rotor 51 and the locking surface 30b of the valve shaft holder 30 are engaged. By abutting, the rotor 51 is supported and fixed to the outer periphery of the rotor 51 in a state of being aligned with the valve shaft holder 30, and the valve shaft holder 30 supports the rotor 51 in the can 55 while the rotor 51 is being supported. Is rotated with.

なお、本例では、弁軸ホルダ30の上面がロータ51の内筒51aの上面と面一あるいはそれより若干上側に位置するように、前記ロータ51が前記弁軸ホルダ30に係合支持されている。   In this example, the rotor 51 is engaged with and supported by the valve shaft holder 30 so that the upper surface of the valve shaft holder 30 is flush with or slightly above the upper surface of the inner cylinder 51a of the rotor 51. There is.

前記ロータ51及び弁軸ホルダ30の上側には、弁軸ホルダ30とロータ51との昇降方向における相対移動を防止する(言い換えれば、弁軸ホルダ30に対してロータ51を下方に押し付けて抜け止め係止する)とともに弁軸10と弁軸ホルダ30とを連結すべく、前記弁軸10(の上部小径部11)の上端部に外嵌固定された固定部材70が配在されている。   Above the rotor 51 and the valve shaft holder 30, the valve shaft holder 30 and the rotor 51 are prevented from moving relative to each other in the vertical direction (in other words, the rotor 51 is pressed downward against the valve shaft holder 30 to prevent the valve shaft holder 30 from coming off. In order to connect the valve shaft 10 and the valve shaft holder 30 with each other, a fixing member 70 externally fitted and fixed to the upper end of the valve shaft 10 (the upper small diameter portion 11 thereof) is provided.

前記固定部材70は、例えば真鍮やSUS等の金属部材からプレス加工、切削加工等にて作製され、前記弁軸10(の上部小径部11)の上端部に外嵌されて圧入、溶接、溶着、接着等により接合固定された小径上部71aと大径下部71bとからなる段付き円筒状の固定部71と、該固定部71(の大径下部71b)の下端部からロータ51の内筒51a付近まで外向きに延びる円板状のフランジ部72とを有する。   The fixing member 70 is made of, for example, a metal member such as brass or SUS by press work, cutting work, or the like, and is press-fitted, welded, or welded to the upper end of the valve shaft 10 (the upper small diameter portion 11 thereof). , A stepped cylindrical fixing portion 71 consisting of a small diameter upper portion 71a and a large diameter lower portion 71b joined and fixed by adhesion or the like, and an inner cylinder 51a of the rotor 51 from the lower end portion of (the large diameter lower portion 71b of) the fixing portion 71. And a disk-shaped flange portion 72 extending outward to the vicinity.

前記フランジ部72の下面は、前記弁軸ホルダ30の上面及びロータ51(の内筒51a)の上面に対向せしめられるとともに、その弁軸ホルダ30の上面に設けられた凸部35(の上面)及びロータ51(の内筒51aの上面)に対接せしめられるようになっている。   The lower surface of the flange portion 72 faces the upper surface of the valve shaft holder 30 and the upper surface of (the inner cylinder 51a of) the rotor 51, and (the upper surface) of the convex portion 35 provided on the upper surface of the valve shaft holder 30. The rotor 51 and the rotor 51 (the upper surface of the inner cylinder 51a thereof) are brought into contact with each other.

前記したように、前記ロータ51は、圧縮コイルばね60の付勢力により上方に付勢される弁軸ホルダ30と前記固定部材70(のフランジ部72の外周部分)の間で挟持されて抜け止め係止される。   As described above, the rotor 51 is sandwiched between the valve shaft holder 30 and the fixing member 70 (the outer peripheral portion of the flange portion 72) that is biased upward by the biasing force of the compression coil spring 60, and the rotor 51 is prevented from coming off. Be locked.

また、前記弁軸10の上端部に固定された前記固定部材70(における固定部71の大径下部71b)には、動作時にガイドブッシュ20に対して弁軸ホルダ30が上方に移動し過ぎて、ガイドブッシュ20の固定ねじ部23と弁軸ホルダ30の可動ねじ部33との螺合が外れるのを防止すべく、弁軸ホルダ30をガイドブッシュ20側に付勢するコイルばねからなる復帰ばね75が外装されている。   Further, the valve member 30 fixed to the upper end portion of the valve shaft 10 (the large-diameter lower portion 71b of the fixing portion 71 in the fixing member 70) does not move the valve shaft holder 30 excessively upward with respect to the guide bush 20 during operation. A return spring formed of a coil spring that biases the valve shaft holder 30 toward the guide bush 20 in order to prevent the fixed screw portion 23 of the guide bush 20 and the movable screw portion 33 of the valve shaft holder 30 from being unscrewed. 75 is installed.

そして、当該電動弁1では、例えば弁座46aへの弁体14の喰いつきを防止するとともに、低流量域での制御性を確保すべく、弁体14が最下降位置(原点位置)にあるときに、弁体14と弁座46aとの間に所定の大きさの間隙が形成されるようになっている。   In the motor-operated valve 1, for example, the valve body 14 is at the lowest position (origin position) in order to prevent the valve body 14 from biting the valve seat 46a and ensure controllability in a low flow rate range. At this time, a gap of a predetermined size is formed between the valve body 14 and the valve seat 46a.

この電動弁1の組立工程、特に、弁体14の原点位置(最下降位置)出し工程を詳説すると、まず、弁軸10、ガイドブッシュ20、下部ストッパ25及びストッパ押さえ48、圧縮コイルばね60、弁軸ホルダ30、ロータ51、弁本体40、鍔状板47等を組み付ける。例えば、弁本体40に鍔状板47をろう付けし、弁本体40にガイドブッシュ20を圧入固定した後に、ガイドブッシュ20(の固定ねじ部23)に下部ストッパ25を螺着し、下部ストッパ25に一体に設けられたストッパ押さえ48を弁本体40及び鍔状板47上に載置する等してそれらを組み付ける。このとき、ストッパ押さえ48(の取付固定部48b)は弁本体40の鍔状板47に固定せず、下部ストッパ25は、ガイドブッシュ20に対して相対回転可能に螺合させておく。なお、下部ストッパ25は、この段階で、ガイドブッシュ20のストッパ部27aと当接させて配置してもよいし、そのストッパ部27aと間隔をあけて配置してもよい。次いで、弁軸10の下端部に設けられた弁体14が弁座46aに接当(着座)し、圧縮コイルばね60が若干圧縮され、弁軸ホルダ30の可動ストッパ体34と下部ストッパ25の固定ストッパ体24とが当接し、かつ、下部ストッパ25(の下面)がガイドブッシュ20のストッパ部27aと当接するまで、ガイドブッシュ20の固定ねじ部23と弁軸ホルダ30の可動ねじ部33とからなるねじ送り機構28を利用して、前記弁軸ホルダ30、ロータ51、及び弁軸10を回転させながら下降させる。そして、このように弁軸ホルダ30が最下降位置に配置された状態で、弁軸10の上端部に固定部材70を圧入、溶接、溶着、接着等により外嵌固定する(着座状態)。   The step of assembling the motor-operated valve 1, in particular, the step of setting the origin position (lowermost position) of the valve body 14 will be described in detail. First, the valve shaft 10, the guide bush 20, the lower stopper 25, the stopper retainer 48, the compression coil spring 60, The valve shaft holder 30, the rotor 51, the valve body 40, the flange plate 47, etc. are assembled. For example, after the flange plate 47 is brazed to the valve body 40 and the guide bush 20 is press-fitted and fixed to the valve body 40, the lower stopper 25 is screwed to (the fixing screw portion 23 of) the guide bush 20 to lower the lower stopper 25. The stopper retainer 48, which is integrally provided on the valve main body 40 and the collar plate 47, is mounted on the valve main body 40 and the flange plate 47 to assemble them. At this time, the stopper retainer 48 (the attachment fixing portion 48b thereof) is not fixed to the collar plate 47 of the valve body 40, but the lower stopper 25 is screwed so as to be rotatable relative to the guide bush 20. The lower stopper 25 may be disposed in contact with the stopper portion 27a of the guide bush 20 at this stage, or may be disposed apart from the stopper portion 27a. Next, the valve element 14 provided at the lower end of the valve shaft 10 contacts (seats) the valve seat 46a, the compression coil spring 60 is slightly compressed, and the movable stopper body 34 of the valve shaft holder 30 and the lower stopper 25 are separated. The fixed screw portion 23 of the guide bush 20 and the movable screw portion 33 of the valve shaft holder 30 until the lower stopper 25 (the lower surface of the lower stopper) abuts the stopper portion 27a of the guide bush 20 until the fixed stopper body 24 abuts. Using the screw feed mechanism 28 consisting of, the valve shaft holder 30, the rotor 51, and the valve shaft 10 are rotated and lowered. Then, with the valve shaft holder 30 placed in the lowest position, the fixing member 70 is externally fitted and fixed to the upper end of the valve shaft 10 by press fitting, welding, welding, bonding or the like (seating state).

次に、上記着座状態から、下部ストッパ25をストッパ押さえ48とともにガイドブッシュ20に対して開弁方向(例えば、平面視で反時計回り)に所定回転角度だけ回転させた後、ストッパ押さえ48(の取付固定部48b)を弁本体40の鍔状板47に溶接・溶着・接着等により接合固定して、下部ストッパ25を、ガイドブッシュ20(の固定ねじ部23)に相対回転不能に連結固定する(図4〜図6参照)。これにより、下部ストッパ25の固定ストッパ体24のガイドブッシュ20に対する位置が変わるので、弁軸ホルダ30の可動ストッパ体34と下部ストッパ25の固定ストッパ体24とが当接して、弁軸ホルダ30が最下降位置にあるときでも、弁体14と弁座46aとの間に所定の大きさの間隙が形成される。   Next, from the seated state, the lower stopper 25 together with the stopper retainer 48 is rotated with respect to the guide bush 20 in the valve opening direction (for example, counterclockwise in plan view) by a predetermined rotation angle, and then the stopper retainer 48 ( The attachment fixing portion 48b) is joined and fixed to the flange plate 47 of the valve body 40 by welding, welding, adhesion or the like, and the lower stopper 25 is connected and fixed to (the fixing screw portion 23 of) the guide bush 20 in a relatively non-rotatable manner. (See FIGS. 4-6). As a result, the position of the fixed stopper 24 of the lower stopper 25 with respect to the guide bush 20 changes, so that the movable stopper 34 of the valve shaft holder 30 and the fixed stopper 24 of the lower stopper 25 come into contact with each other, and the valve shaft holder 30 is Even in the lowest position, a gap having a predetermined size is formed between the valve element 14 and the valve seat 46a.

かかる構成の電動弁1では、ステータ52(のステータコイル52c)への通電励磁によってロータ51が回転せしめられると、それと一体に弁軸ホルダ30及び弁軸10が回転せしめられる。このとき、ガイドブッシュ20の固定ねじ部23と弁軸ホルダ30の可動ねじ部33とからなるねじ送り機構28により、弁軸10が弁体14を伴って昇降せしめられ、これによって、弁体14と弁座46aとの間の間隙(リフト量、弁開度)が増減されて、冷媒等の流体の通過流量が調整される。また、弁軸ホルダ30の可動ストッパ体34とガイドブッシュ20に固定された下部ストッパ25の固定ストッパ体24とが当接し、弁体14が最下降位置にあるときでも、弁体14と弁座46aとの間に間隙が形成されるため、所定量の通過流量が確保される。   In the motor-operated valve 1 having such a configuration, when the rotor 51 is rotated by energizing and exciting the stator 52 (the stator coil 52c of the stator 52), the valve shaft holder 30 and the valve shaft 10 are rotated integrally with the rotor 51. At this time, the valve shaft 10 is moved up and down together with the valve body 14 by the screw feed mechanism 28 including the fixing screw portion 23 of the guide bush 20 and the movable screw portion 33 of the valve shaft holder 30. The clearance (lift amount, valve opening) between the valve seat 46a and the valve seat 46a is increased or decreased to adjust the flow rate of the fluid such as the refrigerant. Further, even when the movable stopper body 34 of the valve shaft holder 30 and the fixed stopper body 24 of the lower stopper 25 fixed to the guide bush 20 come into contact with each other and the valve body 14 is at the lowest position, the valve body 14 and the valve seat Since a gap is formed with 46a, a predetermined amount of passing flow rate is secured.

以上で説明したように、本実施形態の電動弁1では、ストッパ押さえ48と下部ストッパ25とが一部品として構成されるので、例えばストッパ押さえと下部ストッパとが別部品として構成される従来のものと比べて、部品点数や組立工数が少なくて済むとともに、組立工程を簡素化することができる。   As described above, in the motor-operated valve 1 of the present embodiment, the stopper retainer 48 and the lower stopper 25 are configured as one component, so that the conventional stopper retainer and the lower stopper are configured as separate components, for example. Compared with, the number of parts and the number of assembling steps can be reduced and the assembling process can be simplified.

また、ストッパ押さえ48は、周方向に弾性変形可能とされた支持爪49dを介して下部ストッパ25と一体とされるので、例えばイニシャライズ(電動弁の基点出し)を行うに当たって、弁軸ホルダ30に設けられた可動ストッパ体34が下部ストッパ25に設けられた固定ストッパ体24に衝突したとき、当該支持爪49dが周方向に弾性的に変形する(撓む)ことによって、その(周方向の)衝撃が緩和されるため、イニシャライズ(電動弁の基点出し)を行う際の衝突音(イニシャライズ音)やストッパ体同士の摩耗を効果的に軽減することができる。   Further, since the stopper retainer 48 is integrated with the lower stopper 25 via the support claw 49d that is elastically deformable in the circumferential direction, the stopper retainer 48 is attached to the valve shaft holder 30 when performing initialization (starting the origin of the electric valve). When the movable stopper body 34 provided collides with the fixed stopper body 24 provided on the lower stopper 25, the supporting claw 49d is elastically deformed (flexed) in the circumferential direction, so that (in the circumferential direction). Since the impact is mitigated, it is possible to effectively reduce the collision noise (initializing noise) and the wear of the stopper bodies when performing the initialization (starting the electric valve from the starting point).

また、その衝突の後に、前記支持爪49dの弾性力(反発力)によって、当該支持爪49dにより支持される下部ストッパ25(の固定ストッパ体24)を元の位置もしくは姿勢に戻すことができるため、通過流量の制御性を確保することができる。   Further, after the collision, the elastic force (repulsive force) of the support claw 49d can return (the fixed stopper body 24 of) the lower stopper 25 supported by the support claw 49d to the original position or posture. Therefore, the controllability of the passage flow rate can be secured.

[第2実施形態]
図7〜図13は、本発明に係る電動弁の第2実施形態を示している。
[Second Embodiment]
7 to 13 show a second embodiment of the motor-operated valve according to the present invention.

本第2実施形態の電動弁2は、上記第1実施形態の電動弁1に対し、主に、ストッパ押さえ48及び下部ストッパ25の構成が相違しており、その他の構成は略同じである。したがって、第1実施形態の各部に対応する部分には共通の符号を付して重複説明を省略し、以下では、相違点を重点的に説明する。   The motor-operated valve 2 of the second embodiment is different from the motor-operated valve 1 of the first embodiment mainly in the configurations of the stopper retainer 48 and the lower stopper 25, and the other configurations are substantially the same. Therefore, the portions corresponding to the respective portions of the first embodiment are designated by the common reference numerals, and the duplicate description will be omitted. Below, the different points will be mainly described.

本実施形態の電動弁2では、前記した下部ストッパ25とストッパ押さえ48とは、例えばインサート成形によって一体成形されている。   In the motor-operated valve 2 of the present embodiment, the lower stopper 25 and the stopper retainer 48 described above are integrally formed by insert molding, for example.

詳しくは、上記第1実施形態におけるストッパ押さえ48の装着支持部48aが省略されており、ストッパ押さえ48の取付固定部48b(の内周)から、下部ストッパ25の略法線方向に向けて段差部49h付きの支持脚49fが延設され、その支持脚49fの先端(内端)に、支持脚49fと略同幅の支持爪(支持部)49dが(湾曲部49eを介して)立設されており、その支持爪49dの上部が下部ストッパ25の下面に埋設されて、下部ストッパ25とストッパ押さえ48とが一体と(一部品として構成)されている。下部ストッパ25に埋設された支持爪49dの上端部には、若干幅広のフランジ部49gが形成されている。   More specifically, the mounting support portion 48a of the stopper retainer 48 in the first embodiment is omitted, and a step is formed from (the inner circumference of) the attachment fixing portion 48b of the stopper retainer 48 in the direction of the normal line of the lower stopper 25. A support leg 49f with a portion 49h is extended, and a support claw (support portion) 49d having substantially the same width as the support leg 49f is erected (via the curved portion 49e) at the tip (inner end) of the support leg 49f. The upper part of the support claw 49d is embedded in the lower surface of the lower stopper 25, and the lower stopper 25 and the stopper retainer 48 are integrated (configured as one component). A slightly wider flange portion 49g is formed at the upper end of the support claw 49d embedded in the lower stopper 25.

本例では、前記支持脚49f及び支持爪49d等は、軸線O周り(周方向)で等角度間隔に3個設けられている。   In this example, the support leg 49f, the support claw 49d, and the like are provided three at equal angular intervals around the axis O (circumferential direction).

言い換えれば、本実施形態では、下部ストッパ25に埋設されて下部ストッパ25を周方向で支持する湾曲部49e付きの支持爪49dは、当該支持爪49dの下端部から(下部ストッパ25の)略法線方向に向けて延びる(支持爪49dと略同幅の)支持脚49fを介して弁本体40の鍔状板47に固定される。   In other words, in the present embodiment, the support claw 49d with the curved portion 49e embedded in the lower stopper 25 and supporting the lower stopper 25 in the circumferential direction is formed from the lower end portion of the support claw 49d in an approximate manner (of the lower stopper 25). It is fixed to the collar plate 47 of the valve body 40 via a support leg 49f extending in the line direction (having a width substantially the same as the support claw 49d).

このように、本実施形態の電動弁2では、上記第1実施形態の電動弁1と同様、ストッパ押さえ48と下部ストッパ25とが一部品として構成されるので、部品点数や組立工数が少なくて済むとともに、組立工程を簡素化することができる。   As described above, in the motor-operated valve 2 according to the present embodiment, the stopper retainer 48 and the lower stopper 25 are configured as one component as in the motor-operated valve 1 according to the first embodiment, and therefore the number of components and the number of assembling steps are small. Besides, the assembling process can be simplified.

また、上記第1実施形態の電動弁1や第2実施形態の電動弁2では、ストッパ押さえ48(の装着支持部48aや支持脚49f等)の弾性力(ばね力)や各構成部品の寸法等を適宜に設定することにより、ストッパ押さえ48によって、下部ストッパ25をガイドブッシュ20に対して上方(昇降方向上向き)あるいは下方(昇降方向下向き)に付勢できるので、ガイドブッシュ20(の固定ねじ部(雄ねじ部)23)と下部ストッパ25(の雌ねじ部)との間のねじガタを排除でき、通過流量の制御性を高めることができるといった利点もある。   In addition, in the motor-operated valve 1 of the first embodiment and the motor-operated valve 2 of the second embodiment, the elastic force (spring force) of the stopper retainer 48 (the mounting support portion 48a and the support leg 49f thereof) and the size of each component part. Since the stopper stopper 48 can urge the lower stopper 25 upward (upward and downward in the upward direction) or downward (downward and downward in the upward direction) by the stopper presser 48 by appropriately setting There is also an advantage that screw backlash between the portion (male screw portion) 23) and the lower stopper 25 (female screw portion thereof) can be eliminated, and the controllability of the flow rate of passage can be enhanced.

なお、上記実施形態では、弁体14が最下降位置(通常なら全閉状態となる)にあるときに、弁体14と弁座46aとの間に所定の大きさの間隙が形成される(すなわち、弁体14が弁座46aに着座しない)閉弁レスタイプの電動弁について説明したが、例えば、弁体が弁座に着座するタイプの電動弁(例えば、特開2011−208716号公報等参照)において、前記と同様のストッパ押さえ(押さえ部材)を用いて下部ストッパをガイドブッシュ(の固定ねじ部)に対して相対回転不能に連結する場合にも、前記と同様の作用効果が得られることは詳述するまでも無い。   In the above embodiment, when the valve body 14 is at the lowest position (normally in the fully closed state), a gap of a predetermined size is formed between the valve body 14 and the valve seat 46a ( That is, the valveless type electric valve in which the valve body 14 is not seated on the valve seat 46a has been described, but for example, an electric valve of the type in which the valve body is seated on the valve seat (for example, JP2011-208716A). In the case of (1), when the lower stopper is connected to the guide bush (fixing screw portion of the guide bush) in a relatively non-rotatable manner by using the same stopper retainer (retaining member) as described above, the same effect as above can be obtained. It goes without saying that this is detailed.

1 電動弁(第1実施形態)
2 電動弁(第2実施形態)
10 弁軸
14 弁体
20 ガイドブッシュ
21 円筒部
23 固定ねじ部(雄ねじ部)
24 固定ストッパ体
25 下部ストッパ
28 ねじ送り機構
29 下部ストッパ機構
30 弁軸ホルダ
31 円筒部
32 天井部
33 可動ねじ部(雌ねじ部)
34 可動ストッパ体
35 凸部
40 弁本体
40a 弁室
41 第1開口
41a 第1導管
42 第2開口
42a 第2導管
43 挿通穴
44 嵌合穴
45 底部壁
46 弁口
46a 弁座
47 鍔状板
47a 環状凹溝
48 ストッパ押さえ(押さえ部材)
48a 装着支持部
48b 取付固定部
48c 段差部
48d 嵌挿穴
48e 扇状部
49d 支持爪(支持部)
49e 湾曲部
49f 支持脚
49g フランジ部
49h 段差部
50 ステッピングモータ
51 ロータ
52 ステータ
55 キャン
60 圧縮コイルばね
70 固定部材
71 固定部
72 フランジ部
O 軸線
1 Motorized valve (first embodiment)
2 Motorized valve (second embodiment)
10 valve shaft 14 valve body 20 guide bush 21 cylindrical portion 23 fixing screw portion (male screw portion)
24 Fixed Stopper 25 Lower Stopper 28 Screw Feed Mechanism 29 Lower Stopper Mechanism 30 Valve Shaft Holder 31 Cylindrical Part 32 Ceiling Part 33 Movable Screw Part (Female Screw Part)
34 Movable Stopper 35 Convex 40 Valve Main Body 40a Valve Chamber 41 First Opening 41a First Conduit 42 Second Opening 42a Second Conduit 43 Insertion Hole 44 Fitting Hole 45 Bottom Wall 46 Valve Port 46a Valve Seat 47 Collar Plate 47a Annular groove 48 Pressing stopper (pressing member)
48a Mounting support part 48b Mounting fixing part 48c Step part 48d Fitting insertion hole 48e Fan-shaped part 49d Support claw (support part)
49e Curved portion 49f Support leg 49g Flange portion 49h Step portion 50 Stepping motor 51 Rotor 52 Stator 55 Can 60 Compression coil spring 70 Fixing member 71 Fixing portion 72 Flange portion O Axis

Claims (6)

弁体が設けられた弁軸と、
該弁軸が軸線方向に相対移動可能及び相対回転可能に内挿されるガイドブッシュと、
弁座付きの弁口を有するとともに前記ガイドブッシュが取付固定された弁本体と、
前記弁軸に連結される弁軸ホルダと、
前記弁軸ホルダを前記ガイドブッシュに対して回転させるためのロータ及びステータを有するモータと、
前記ロータの回転駆動に応じて前記弁体を前記弁座に対して昇降させるための、前記ガイドブッシュと前記弁軸ホルダとの間に設けられたねじ送り機構と、
前記弁軸ホルダの回転下動規制を行うための、前記弁軸ホルダに設けられた可動ストッパ体及び前記ガイドブッシュに取り付けられた下部ストッパに設けられた固定ストッパ体を有する下部ストッパ機構と、
前記下部ストッパの前記ガイドブッシュに対する相対移動を防止する押さえ部材と、を備える電動弁であって、
前記押さえ部材と前記下部ストッパとが一部品として構成され
前記押さえ部材と前記下部ストッパとが、溶接、溶着、接着、かしめ、又は、インサート成形によって一体とされていることを特徴とする電動弁。
A valve shaft provided with a valve body,
A guide bush in which the valve shaft is inserted so as to be relatively movable and relatively rotatable in the axial direction;
A valve body having a valve opening with a valve seat and to which the guide bush is attached and fixed,
A valve shaft holder connected to the valve shaft,
A motor having a rotor and a stator for rotating the valve shaft holder with respect to the guide bush;
A screw feed mechanism provided between the guide bush and the valve shaft holder for moving the valve element up and down with respect to the valve seat in accordance with rotational driving of the rotor,
A lower stopper mechanism having a movable stopper body provided on the valve shaft holder and a fixed stopper body provided on a lower stopper attached to the guide bush for restricting the downward movement of the valve shaft holder.
A presser member for preventing relative movement of the lower stopper with respect to the guide bush, the electric valve comprising:
The pressing member and the lower stopper are configured as one part ,
The electrically operated valve, wherein the pressing member and the lower stopper are integrated by welding, welding, bonding, caulking, or insert molding .
前記下部ストッパの側面に前記押さえ部材の一部が固着されていることを特徴とする請求項に記載の電動弁。 Electric valve according to claim 1, wherein a part of said pressing member on a side surface of the lower stopper is fixed. 前記下部ストッパに前記押さえ部材の一部が埋設されていることを特徴とする請求項に記載の電動弁。 Electric valve according to claim 1, wherein a part of said pressing member to said lower stopper is embedded. 前記押さえ部材は、周方向に弾性変形可能とされた支持部を介して前記下部ストッパと一体とされていることを特徴とする請求項1からのいずれか一項に記載の電動弁。 The pressing member, the electric valve according to any one of claims 1 to 3, characterized in that it is integral with the lower stopper through a support portion which is elastically deformable in the circumferential direction. 前記支持部に、径方向で視たときに所定半径を持つように形成された湾曲部が設けられていることを特徴とする請求項に記載の電動弁。 The electrically operated valve according to claim 4 , wherein the support portion is provided with a curved portion formed to have a predetermined radius when viewed in the radial direction. 前記ステータは、前記弁本体に接合された筒状のキャンの外側に配置され、前記ロータは、前記キャンの内側に配置されて前記弁軸ホルダに一体回転可能に連結されていることを特徴とする請求項1からのいずれか一項に記載の電動弁。 The stator is arranged outside a cylindrical can joined to the valve body, and the rotor is arranged inside the can and connected to the valve shaft holder so as to be integrally rotatable. The motor operated valve according to any one of claims 1 to 5 .
JP2018012287A 2018-01-29 2018-01-29 Motorized valve Active JP6684836B2 (en)

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