JP6730751B2 - Motorized valve - Google Patents

Motorized valve Download PDF

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JP6730751B2
JP6730751B2 JP2019124244A JP2019124244A JP6730751B2 JP 6730751 B2 JP6730751 B2 JP 6730751B2 JP 2019124244 A JP2019124244 A JP 2019124244A JP 2019124244 A JP2019124244 A JP 2019124244A JP 6730751 B2 JP6730751 B2 JP 6730751B2
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valve
valve shaft
rotor
shaft holder
holder
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JP2019163863A (en
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吉田 竜也
竜也 吉田
将志 矢沢
将志 矢沢
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Fujikoki Corp
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本発明は、空気調和機、冷凍機等の冷凍サイクルに流量制御弁等として組み込まれて使用される電動弁に係り、特に、弁体が最下降位置(通常なら全閉状態となる)にあるときでも、弁シート部との間に所定の大きさの間隙が形成される閉弁レスタイプの電動弁に関する。 The present invention relates to a motor-operated valve that is used as a flow control valve or the like incorporated in a refrigeration cycle of an air conditioner, a refrigerator, etc., and in particular, a valve body is at a lowest position (normally in a fully closed state). At times, the present invention relates to a valveless type electric valve in which a gap of a predetermined size is formed between the valve seat portion and the valveless valve.

この種の電動弁として、例えば、弁軸と、該弁軸が内挿される円筒部を有するガイドステムと、前記弁軸の下端部に保持固定されて前記ガイドステムに内挿された円筒状の弁ホルダと、該弁ホルダに、前記弁軸に対して軸方向の相対移動及び相対回転可能な状態で内挿され、かつ、前記弁軸との間に縮装されたコイルばねにより下方に付勢されるとともに、前記弁ホルダにより抜け止め係止された弁体と、該弁体が接離する弁シート部を有し、前記ガイドステムが取付固定される弁本体と、該弁本体に接合されたキャンと、該キャンの内周に配在されたロータと、前記弁軸の上端部に外嵌固定された結合部材を介して前記ロータと前記弁軸とを連結するロータホルダと、前記ロータに設けられた係合部が嵌合するべく前記ロータホルダに形成された凹部と、前記ロータを回転駆動すべく前記キャンの外周に配置されたステータと、前記ガイドステムの円筒部内周に配在される雌ねじ部材と、該雌ねじ部材の内周に形成された固定ねじ部と前記弁軸の外周に形成された可動ねじ部とからなる、前記弁体を前記弁シート部に接離させるためのねじ送り機構と、前記ガイドステムの円筒部の外周に配在されて前記ロータの回転上下動規制を行うストッパ機構と、を備え、前記ストッパ機構は、上側係止部及び下側係止部を有する螺旋状の固定ストッパと、前記上側係止部に接当して係止される第1接当部及び前記下側係止部に接当して係止される第2接当部が設けられて、前記固定ストッパの螺旋部分に組み込まれるリング状ないし螺旋状のスライダとからなり、前記スライダは、前記ロータが回転するとき、該ロータに設けられた押動部により前記第1接当部が押動されて、前記第1接当部が前記上側係止部に、また、前記第2接当部が前記下側係止部に接当するまで回転しながら上下動するようにされ、前記スライダの第2接当部が前記下側係止部に接当して停止せしめられた原点位置では、前記弁体と前記弁シート部との間に所定の大きさの間隙が形成されているものが知られている(例えば、特許文献1参照)。 As this type of electrically operated valve, for example, a valve shaft, a guide stem having a cylindrical portion into which the valve shaft is inserted, and a cylindrical shape that is retained and fixed to the lower end portion of the valve shaft and inserted into the guide stem. A valve holder and a coil spring that is inserted into the valve holder so as to be relatively movable and relatively rotatable in the axial direction with respect to the valve shaft, and is attached downward by a coil spring that is compressed between the valve holder and the valve shaft. A valve body that is energized and that is retained and locked by the valve holder, a valve body that has a valve seat portion that contacts and separates the valve body, and that has the guide stem attached and fixed to the valve body; A can, a rotor disposed on the inner circumference of the can, a rotor holder that connects the rotor and the valve shaft via a coupling member that is externally fitted and fixed to the upper end of the valve shaft, and the rotor. A concave portion formed in the rotor holder so that the engaging portion provided in the can fits therein, a stator arranged on the outer periphery of the can for rotating the rotor, and a stator arranged on the inner periphery of the cylindrical portion of the guide stem. A screw for connecting and disconnecting the valve element to and from the valve seat portion, which comprises a female screw member, a fixed screw portion formed on the inner circumference of the female screw member, and a movable screw portion formed on the outer circumference of the valve shaft. The guide mechanism includes a feed mechanism and a stopper mechanism that is disposed on the outer periphery of the cylindrical portion of the guide stem to regulate the vertical movement of the rotor. The stopper mechanism has an upper locking portion and a lower locking portion. A spiral fixed stopper, a first abutment portion that abuts and is engaged with the upper engagement portion, and a second abutment portion that abuts and is engaged with the lower engagement portion are provided. And a slider having a ring shape or a spiral shape incorporated in a spiral portion of the fixed stopper, the slider being configured such that when the rotor rotates, the first contact portion is moved by a pushing portion provided on the rotor. When pushed, the first abutment portion is moved up and down while rotating until the first abutment portion abuts on the upper engagement portion and the second abutment portion abuts on the lower engagement portion. At the origin position where the second contact portion of the slider is brought into contact with the lower locking portion and stopped, a gap of a predetermined size is formed between the valve body and the valve seat portion. The thing is known (for example, refer patent document 1).

前記した如くの構成を有する電動弁を用いた空調機では、弁体が最下降位置(通常なら全閉状態となる)にあるときでも、弁シート部との間に所定の大きさの間隙が形成されるため、例えば、除湿運転を深夜に行う場合、電動弁を全閉状態にすることなく冷媒量を絞った状態で運転でき、電動弁のオン/オフによる作動音の発生を抑制することができる。 In the air conditioner using the motor-operated valve having the above-described configuration, even when the valve body is at the lowest position (normally in the fully closed state), a gap of a predetermined size is formed between the valve body and the valve seat. Therefore, for example, when the dehumidifying operation is performed at midnight, it is possible to operate with the amount of refrigerant reduced without fully closing the electrically operated valve, and suppress the generation of operating noise due to on/off of the electrically operated valve. You can

特許第5164579号公報Japanese Patent No. 5164579

ところで、前記した如くの従来の閉弁レスタイプの電動弁では、最終的に、弁軸に連結固定されたロータをスライダが原点位置にセットされるまで閉弁方向に回転させて、弁体と弁シート部との間に前記所定の大きさの間隙を形成する。そのため、原点位置における弁体と弁シート部との間の前記間隙の寸法精度が、弁体や弁本体(の弁シート部)といった複雑形状を有する構成部品の部品精度に依存することとなり、概して前記間隙の寸法ばらつきが大きくなる可能性があった。 By the way, in the conventional valve-less type motor-operated valve as described above, finally, the rotor fixedly connected to the valve shaft is rotated in the valve-closing direction until the slider is set to the origin position, and the valve body is closed. A gap having the predetermined size is formed between the valve seat portion and the valve seat portion. Therefore, the dimensional accuracy of the gap between the valve body and the valve seat portion at the origin position depends on the component accuracy of components having a complicated shape such as the valve body and the valve body (the valve seat portion thereof). There is a possibility that the dimensional variation of the gap may become large.

本発明は、前記課題に鑑みてなされたものであって、その目的とするところは、簡単な構成でもって、原点位置における弁体と弁シート部との間に形成される間隙の寸法ばらつきを抑えることのできる電動弁を提供することにある。 The present invention has been made in view of the above problems, and its object is to reduce the dimensional variation of the gap formed between the valve body and the valve seat portion at the origin position with a simple configuration. It is to provide a motorized valve that can be suppressed.

上記する課題を解決するために、本発明に係る電動弁は、下端部に弁体が設けられた弁軸と、該弁軸が軸線方向に相対移動可能及び相対回転可能な状態で内挿される円筒部を有するガイドブッシュと、前記弁体が接離する弁シート部を有するとともに前記ガイドブッシュが取付固定された弁本体と、該弁本体に接合されたキャンと、該キャンの内側かつ前記ガイドブッシュの外側に配在されたロータと、該ロータを回転駆動すべく前記キャンの外側に配置されたステータと、前記ガイドブッシュが内挿される円筒部と前記弁軸の上端部が挿通される挿通穴が貫設された天井部とを有するとともに、前記キャン内で前記ロータを支持しながら該ロータと一体に回転される弁軸ホルダと、前記弁軸と前記弁軸ホルダとを昇降方向で離れる方向に付勢すべく前記弁軸と前記弁軸ホルダとの間に介装された付勢部材と、前記弁軸ホルダと前記ロータとの昇降方向における相対移動を防止するとともに前記弁軸と前記弁軸ホルダとを連結すべく、前記弁軸の前記上端部に外嵌固定された固定部材と、前記固定部材と前記ロータとの間に介在された平板状部材からなるロータ押さえとから構成される抜け止め係止部材と、前記ガイドブッシュに形成された固定ねじ部と前記弁軸ホルダに形成された可動ねじ部とからなり、前記ロータの回転駆動に応じて前記弁軸ホルダに連結された前記弁軸の前記弁体を前記弁シート部に対して昇降させるためのねじ送り機構と、前記弁軸ホルダの回転下動規制を行う下部ストッパ機構と、を備え、前記弁軸ホルダが最下降位置にあるときに、前記弁体と前記弁シート部との間に間隙が形成される電動弁であって、前記ロータ押さえと前記固定部材との間に介装され、前記間隙の昇降方向における寸法に相当する厚さの位置決め部を有することを特徴としている。 In order to solve the problems described above, a motor-operated valve according to the present invention is a valve shaft having a valve body provided at a lower end portion thereof, and the valve shaft is inserted in a state in which the valve shaft is relatively movable and relatively rotatable in an axial direction. A guide bush having a cylindrical portion, a valve body having a valve seat portion for contacting and separating the valve body and having the guide bush attached and fixed, a can joined to the valve body, the inside of the can and the guide A rotor arranged outside the bush, a stator arranged outside the can to rotate and drive the rotor, a cylindrical portion into which the guide bush is inserted, and an insertion portion through which an upper end portion of the valve shaft is inserted. A valve shaft holder that has a ceiling portion having a hole formed therethrough and is rotated integrally with the rotor while supporting the rotor in the can, and separates the valve shaft and the valve shaft holder in the vertical direction. Urging member interposed between the valve shaft and the valve shaft holder to urge the valve shaft and the valve shaft holder to prevent relative movement of the valve shaft holder and the rotor in the up-and-down direction, and It is composed of a fixing member externally fitted and fixed to the upper end portion of the valve shaft so as to connect with the valve shaft holder, and a rotor retainer made of a flat plate member interposed between the fixing member and the rotor. A retaining lock member, a fixing screw portion formed on the guide bush, and a movable screw portion formed on the valve shaft holder, and connected to the valve shaft holder in accordance with rotational driving of the rotor. The valve shaft holder includes a screw feed mechanism for moving the valve body of the valve shaft up and down with respect to the valve seat portion, and a lower stopper mechanism for restricting the downward movement of the valve shaft holder. An electrically operated valve having a gap formed between the valve body and the valve seat portion when in the position, the valve being interposed between the rotor retainer and the fixing member, and in the up-and-down direction of the gap. It is characterized by having a positioning portion having a thickness corresponding to the dimension.

好ましい形態では、前記ロータ押さえと前記位置決め部とは一体に形成されるとともに、前記位置決め部付きロータ押さえに、該位置決め部により形成された段差を横切るように前記弁軸の前記上端部がスライド自在に挿通される長穴が形成されている。 In a preferred form, the rotor retainer and the positioning portion are integrally formed, and the upper end portion of the valve shaft is slidable on the rotor retainer with the positioning portion so as to cross a step formed by the positioning portion. An elongated hole is formed to be inserted into.

別の好ましい形態では、前記ロータ押さえと前記位置決め部とは別体に形成されるとともに、前記位置決め部に、前記弁軸の前記上端部がスライド自在に嵌挿される切欠きが形成されている。 In another preferred mode, the rotor retainer and the positioning portion are formed separately, and a notch into which the upper end portion of the valve shaft is slidably inserted is formed in the positioning portion.

本発明の電動弁によれば、ロータ押さえと固定部材との間に、弁体が最下降位置にあるときの弁体と弁シート部との間に形成される間隙の昇降方向における寸法に相当する厚さの位置決め部が介装されることにより、弁体の最下降位置、言い換えれば弁体が最下降位置にあるときの弁体と弁シート部との間の間隙が規定される。すなわち、原点位置における弁体と弁シート部との間の間隙の寸法精度が、一定の厚さで形成された位置決め部の部品精度に依存することとなるため、例えば弁体や弁本体といった複雑形状を有する構成部品の部品精度により前記間隙の寸法精度が決められる場合と比較して、前記間隙の寸法ばらつきを抑えることができ、もって、低流量域における流体(冷媒)流量の制御性を向上させることができる。 According to the motor-operated valve of the present invention, the gap formed between the rotor retainer and the fixed member between the valve body and the valve seat portion when the valve body is at the lowest position corresponds to the vertical dimension. By interposing the positioning portion having a thickness of 5 mm, the gap between the valve body and the valve seat portion when the valve body is at the lowest position, in other words, when the valve body is at the lowest position is defined. That is, since the dimensional accuracy of the gap between the valve body and the valve seat portion at the origin position depends on the component accuracy of the positioning portion formed with a constant thickness, for example, a complicated valve body or valve body. Compared with the case where the dimensional accuracy of the gap is determined by the component accuracy of the component having a shape, it is possible to suppress the dimensional variation of the gap, thereby improving the controllability of the fluid (refrigerant) flow rate in the low flow rate range. Can be made.

また、ロータ押さえと位置決め部とが一体に形成されるとともに、その位置決め部付きロータ押さえに、位置決め部により形成された段差を横切るように弁軸の上端部がスライド自在に挿通される長穴が形成されることにより、部品点数の増加を防ぐこともできる。 Further, the rotor retainer and the positioning portion are integrally formed, and the rotor retainer with the positioning portion is provided with a long hole through which the upper end of the valve shaft is slidably inserted so as to cross the step formed by the positioning portion. By being formed, it is possible to prevent an increase in the number of parts.

また、ロータ押さえと位置決め部とが別体に形成されるとともに、その位置決め部に、弁軸の上端部がスライド自在に嵌挿される切欠きが形成されることにより、当該位置決め部の部品精度を更に高められるため、前記間隙の寸法ばらつきをより効果的に抑えることができる。 Further, the rotor retainer and the positioning portion are formed separately, and the positioning portion is provided with a notch into which the upper end portion of the valve shaft is slidably inserted. Since the height is further increased, the dimensional variation of the gap can be suppressed more effectively.

本発明に係る電動弁の第1実施形態を示す縦断面図。1 is a vertical sectional view showing a first embodiment of a motor-operated valve according to the present invention. 図1に示される電動弁のロータを示す図であり、(A)は上面図、(B)は(A)のA−A矢視断面図。It is a figure which shows the rotor of the motor-operated valve shown by FIG. 1, (A) is a top view, (B) is the sectional view on the AA arrow of (A). 図1に示される電動弁の弁軸ホルダを示す図であり、(A)は斜視図、(B)は正面図、(C)は左側面図、(D)は右側面図、(E)は上面図、(F)は下面図、(G)は(D)のB−B矢視断面図。It is a figure which shows the valve-shaft holder of the electrically operated valve shown in FIG. 1, (A) is a perspective view, (B) is a front view, (C) is a left side view, (D) is a right side view, (E). Is a top view, (F) is a bottom view, and (G) is a sectional view taken along the line BB of (D). 図1に示される電動弁の組立工程において、ロータと弁軸ホルダとを組付ける工程の説明に供される図であり、(A)は弁軸ホルダがロータの内筒内に挿入される直前の状態を示す縦断面図及びその縦断面図のC−C矢視断面図、(B)は弁軸ホルダのテーパ面部がロータの内筒内に挿入された状態を示す縦断面図及びその縦断面図のC−C矢視断面図、(C)は弁軸ホルダの平坦面部がロータの内筒内に挿入された状態を示す縦断面図及びその縦断面図のC−C矢視断面図、(D)は弁軸ホルダの突条がロータの内筒内に挿入された状態を示す縦断面図及びその縦断面図のC−C矢視断面図。It is a figure where it is used for description of the process of assembling the rotor and the valve shaft holder in the assembly process of the motor-operated valve shown in FIG. 1, and (A) immediately before the valve shaft holder is inserted into the inner cylinder of the rotor. Is a longitudinal cross-sectional view showing the state of FIG. 6 and a cross-sectional view taken along the line C-C of the vertical cross-sectional view. (C) is a vertical cross-sectional view showing a state in which the flat surface portion of the valve shaft holder is inserted into the inner cylinder of the rotor, and a cross-sectional view taken along the line CC of the vertical cross-sectional view. , (D) is a vertical cross-sectional view showing a state in which the protrusion of the valve shaft holder is inserted into the inner cylinder of the rotor, and a cross-sectional view taken along the line C-C of the vertical cross-sectional view. 図1に示される電動弁の位置決め部付きロータ押さえを示す図であり、(A)は上面図、(B)は(A)のD−D矢視断面図。It is a figure which shows the rotor holding|maintenance with a positioning part of the motor-operated valve shown by FIG. 1, (A) is a top view, (B) is the DD sectional view taken on the line of (A). 図1に示される電動弁の組立工程において、弁体の原点位置(最下降位置)出し工程の説明に供される図であり、(A)は着座状態を示す上面図及び縦断面図、(B)は離間状態を示す上面図及び縦断面図。In the assembly process of the motor-operated valve shown in FIG. 1, it is a figure with which the origin position (lowermost position) setting process of a valve body is demonstrated, (A) is a top view and a longitudinal cross-sectional view showing a seated state, B) is a top view and a vertical sectional view showing a separated state. 図1に示される電動弁の流量特性を示す図。The figure which shows the flow volume characteristic of the motor operated valve shown by FIG. 本発明に係る電動弁の第2実施形態を示す縦断面図。The longitudinal cross-sectional view which shows 2nd Embodiment of the motor operated valve which concerns on this invention. 図8に示される電動弁の位置決め部を示す図であり、(A)は上面図、(B)は(A)のE−E矢視断面図。It is a figure which shows the positioning part of the motor-operated valve shown by FIG. 8, (A) is a top view, (B) is a sectional view taken on the line EE of (A). 図8に示される電動弁の組立工程において、弁体の原点位置(最下降位置)出し工程の説明に供される図であり、(A)は着座状態を示す上面図及び縦断面図、(B)は離間状態を示す上面図及び縦断面図。FIG. 9A is a diagram which is used for explaining a step of setting the origin position (lowermost position) of the valve body in the assembly process of the motor-operated valve shown in FIG. 8, where (A) is a top view and a vertical sectional view showing a seated state, B) is a top view and a vertical sectional view showing a separated state.

以下、本発明に係る電動弁の実施形態を図面を参照しながら説明する。なお、各図において、部材間に形成される隙間や部材間の離隔距離等は、発明の理解を容易にするため、また、作図上の便宜を図るため、誇張して描かれている場合がある。また、本明細書において、上下、左右等の位置、方向を表わす記述は、図1及び図8の方向矢印表示を基準としており、実際の使用状態での位置、方向を指すものではない。 Hereinafter, embodiments of a motor-operated valve according to the present invention will be described with reference to the drawings. In each drawing, the gaps formed between the members and the distances between the members may be exaggerated for easier understanding of the invention and for convenience of drawing. is there. Further, in the present specification, the description indicating the position and direction such as up and down, left and right is based on the direction arrow display in FIGS. 1 and 8, and does not indicate the position and direction in the actual use state.

[第1実施形態]
図1は、本発明に係る電動弁の第1実施形態を示す縦断面図である。
[First Embodiment]
FIG. 1 is a vertical sectional view showing a first embodiment of a motor-operated valve according to the present invention.

図示実施形態の電動弁1は、主に、弁軸10と、ガイドブッシュ20と、弁軸ホルダ30と、弁本体40と、キャン55と、ロータ51とステータ52とからなるステッピングモータ50と、圧縮コイルばね(付勢部材)60と、抜け止め係止部材70と、ねじ送り機構28と、下部ストッパ機構29とを備える。 The electrically operated valve 1 of the illustrated embodiment mainly includes a valve shaft 10, a guide bush 20, a valve shaft holder 30, a valve body 40, a can 55, a stepping motor 50 including a rotor 51 and a stator 52, The compression coil spring (biasing member) 60, the retaining locking member 70, the screw feed mechanism 28, and the lower stopper mechanism 29 are provided.

前記弁軸10は、上側から、上部小径部11と、中間大径部12と、下部小径部13とを有し、その下部小径部13の下端部に、段付き逆円錐状の弁体14が一体的に形成されている。 The valve shaft 10 has an upper small-diameter portion 11, an intermediate large-diameter portion 12 and a lower small-diameter portion 13 from the upper side, and a stepped inverted conical valve body 14 is provided at a lower end portion of the lower small-diameter portion 13. Are integrally formed.

前記ガイドブッシュ20は、前記弁軸10(の中間大径部12)が軸線O方向に相対移動(摺動)可能及び軸線O回りに相対回転可能な状態で内挿される円筒部21と、該円筒部21の上端部から上方に延びており、該円筒部21よりも内径が大きく、前記弁軸10の中間大径部12の上端側と上部小径部11の下端側とが内挿される延設部22と、を有している。前記ガイドブッシュ20の円筒部21の外周には、ロータ51の回転駆動に応じて前記弁軸10の弁体14を弁本体40の弁シート部46aに対して昇降させるねじ送り機構28の一方を構成する固定ねじ部(雄ねじ部)23が形成されると共に、その固定ねじ部23の下端には、弁軸ホルダ30の回転下動規制を行う下部ストッパ機構29の一方を構成する固定ストッパ体24が螺着されている。 The guide bush 20 includes a cylindrical portion 21 that is inserted such that (the intermediate large diameter portion 12 of) the valve shaft 10 is relatively movable (sliding) in the axis O direction and is relatively rotatable around the axis O. It extends upward from the upper end of the cylindrical portion 21 and has an inner diameter larger than that of the cylindrical portion 21, and the upper end side of the intermediate large diameter portion 12 and the lower end side of the upper small diameter portion 11 of the valve shaft 10 are inserted therein. And an installation portion 22. On the outer circumference of the cylindrical portion 21 of the guide bush 20, one of the screw feed mechanisms 28 for raising and lowering the valve body 14 of the valve shaft 10 with respect to the valve seat portion 46a of the valve body 40 in accordance with the rotational driving of the rotor 51. A fixing screw portion (male screw portion) 23 is formed, and at the lower end of the fixing screw portion 23, a fixed stopper body 24 that constitutes one of the lower stopper mechanisms 29 that regulates the downward rotation of the valve shaft holder 30. Is screwed on.

前記弁軸ホルダ30は、前記ガイドブッシュ20が内挿される円筒部31と前記弁軸10(の上部小径部11)の上端部が挿通される挿通穴32aが貫設された天井部32とを有している。前記弁軸ホルダ30の円筒部31の内周には、前記ガイドブッシュ20の固定ねじ部23と螺合して前記ねじ送り機構28を構成する可動ねじ部(雌ねじ部)33が形成されると共に、その円筒部31の外周下端には、前記下部ストッパ機構29の他方を構成する可動ストッパ体34が一体的に突設されている。 The valve shaft holder 30 includes a cylindrical portion 31 into which the guide bush 20 is inserted, and a ceiling portion 32 having an insertion hole 32a through which an upper end portion of (the upper small diameter portion 11 of) the valve shaft 10 is inserted. Have A movable screw portion (female screw portion) 33 that is screwed with the fixing screw portion 23 of the guide bush 20 to form the screw feeding mechanism 28 is formed on the inner periphery of the cylindrical portion 31 of the valve shaft holder 30. A movable stopper body 34, which constitutes the other side of the lower stopper mechanism 29, is integrally provided on the lower end of the outer periphery of the cylindrical portion 31 so as to project.

また、前記弁軸10の上部小径部11と中間大径部12との間に形成された段丘面と前記弁軸ホルダ30の天井部32の下面との間には、弁軸10の上部小径部11に外挿されるように、前記弁軸10と前記弁軸ホルダ30とが昇降方向(軸線O方向)で離れる方向に付勢する、言い換えれば前記弁軸10を常時下方(閉弁方向)に付勢する圧縮コイルばね(付勢部材)60が縮装されている。 Further, between the terrace surface formed between the upper small diameter portion 11 and the intermediate large diameter portion 12 of the valve shaft 10 and the lower surface of the ceiling portion 32 of the valve shaft holder 30, the upper small diameter portion of the valve shaft 10 is provided. The valve shaft 10 and the valve shaft holder 30 are urged in a direction in which the valve shaft 10 and the valve shaft holder 30 are separated from each other so as to be extrapolated to the portion 11, in other words, the valve shaft 10 is always downward (valve closing direction). A compression coil spring (urging member) 60 that urges to is compressed.

前記弁本体40は、例えば真鍮やSUS等の金属製円筒体から構成されている。この弁本体40は、内部に弁室40aを有し、該弁室40aの側部に設けられた横向きの第1開口41に第1導管41aがろう付け等により連結固定され、該弁室40aの天井部に前記弁軸10(の中間大径部12)が軸線O方向に相対移動(摺動)可能及び軸線O回りに相対回転可能な状態で挿通される挿通穴43及び前記ガイドブッシュ20(の円筒部21)の下端部が嵌合されて取付固定される嵌合穴44が形成され、該弁室40aの下部に設けられた縦向きの第2開口42に第2導管42aがろう付け等により連結固定されるとともに、前記弁室40aと前記第2開口42との間の底部壁45に前記弁体14が接離する弁シート部46aを有する弁口オリフィス46が形成されている。 The valve body 40 is composed of a metal cylindrical body such as brass or SUS. The valve body 40 has a valve chamber 40a inside, and a first conduit 41a is connected and fixed by brazing or the like to a first lateral opening 41 provided at a side portion of the valve chamber 40a. The insertion hole 43 and the guide bush 20 through which the valve shaft 10 (the intermediate large-diameter portion 12 of the valve shaft 10) is inserted so as to be relatively movable (sliding) in the direction of the axis O and relatively rotatable around the axis O. A fitting hole 44 for fitting and fixing the lower end of the (cylindrical portion 21) is formed, and the second conduit 42a is provided in the vertically oriented second opening 42 provided in the lower portion of the valve chamber 40a. A valve port orifice 46 having a valve seat portion 46a for contacting and separating the valve body 14 is formed on the bottom wall 45 between the valve chamber 40a and the second opening 42 while being connected and fixed by attachment or the like. ..

前記弁本体40の上端部には鍔状板47がかしめ等により固着される共に、該鍔状板47の外周に設けられた段差部に、天井付き円筒状のキャン55の下端部が突き合わせ溶接されている。 A flanged plate 47 is fixed to the upper end of the valve body 40 by caulking, and the lower end of a cylindrical can 55 with a ceiling is butt welded to a step provided on the outer periphery of the flanged plate 47. Has been done.

前記キャン55の内側かつ前記ガイドブッシュ20及び前記弁軸ホルダ30の外側には、ロータ51が回転自在に配在され、前記キャン55の外側に、前記ロータ51を回転駆動すべく、ヨーク52a、ボビン52b、ステータコイル52c、及び樹脂モールドカバー52d等からなるステータ52が配置されている。ステータコイル52cには、複数のリード端子52eが接続され、これらのリード端子52eには、基板52fを介して複数のリード線52gが接続され、ステータコイル52cへの通電励磁によってキャン55内に配在されたロータ51が軸線O回りで回転するようになっている。 A rotor 51 is rotatably arranged inside the can 55 and outside the guide bush 20 and the valve shaft holder 30, and a yoke 52a is provided outside the can 55 to rotate the rotor 51. A stator 52 including a bobbin 52b, a stator coil 52c, and a resin mold cover 52d is arranged. A plurality of lead terminals 52e are connected to the stator coil 52c, and a plurality of lead wires 52g are connected to the lead terminals 52e via a substrate 52f. The existing rotor 51 is adapted to rotate around the axis O.

キャン55内に配在された前記ロータ51は、前記弁軸ホルダ30に係合支持されており、当該弁軸ホルダ30は前記ロータ51とともに(一体に)回転するようになっている。 The rotor 51 arranged in the can 55 is engaged with and supported by the valve shaft holder 30, and the valve shaft holder 30 rotates together with the rotor 51 (integrally).

詳細には、前記ロータ51は、図2を参照すればよく理解されるように、内筒51a、外筒51b、及び内筒51aと外筒51bとを接続する接続部51cからなる二重管構成とされ、内筒51aの上下方向の高さは外筒51bの上下方向の高さよりも小さく、前記内筒51aは前記外筒51bの内部に収容されている。また、内筒51aの内周に、(軸線O回りで120度の角度間隔で)平面からなる受け面(Dカット面)51dと、該受け面51dの中央に上下方向に沿って形成された縦溝51eとが設けられている。なお、接続部51cは、前記受け面51d及び縦溝51eと同じ位置に(軸線O回りで120度の角度間隔で)設けられている。 In detail, the rotor 51 is a double pipe including an inner cylinder 51a, an outer cylinder 51b, and a connecting portion 51c connecting the inner cylinder 51a and the outer cylinder 51b, as will be understood well with reference to FIG. The height of the inner cylinder 51a in the vertical direction is smaller than the height of the outer cylinder 51b in the vertical direction, and the inner cylinder 51a is housed inside the outer cylinder 51b. Further, a receiving surface (D-cut surface) 51d formed of a flat surface (at an angular interval of 120 degrees around the axis O) and an inner periphery of the inner cylinder 51a are formed in the center of the receiving surface 51d along the vertical direction. A vertical groove 51e is provided. The connecting portion 51c is provided at the same position as the receiving surface 51d and the vertical groove 51e (at an angular interval of 120 degrees around the axis O).

一方、前記弁軸ホルダ30の外周には、図3を参照すればよく理解されるように、その上端に円錐台面からなるテーパ面30aが設けられ、(軸線O回りで120度の角度間隔で)該テーパ面30aから下方に向かって平坦面(弁軸ホルダ30の外周の一部をカットして形成されたDカット面)30bが連設され、かつ、該平坦面30bの上端縁よりも下側の位置から下方に向かって上下方向に延びる突条30cが突設され、該突条30cの上端部には、上方に行くに従って細くなる四角錐台状のテーパ部30dが設けられている。ここで、弁軸ホルダ30の平坦面30bは、前記ロータ51の受け面51dと相補的な形状を有すると共に、弁軸ホルダ30の突条30cは、前記ロータ51の縦溝51eに嵌合される形状を有している。また、前記平坦面30b(及び該平坦面30bの中央に上下方向に沿って形成された突条30c)は、弁軸ホルダ30の中腹部まで延設されており、当該平坦面30bの下端であって突条30cの下部両側には、前記ロータ51を支持する係止面30eが形成されている。 On the other hand, on the outer periphery of the valve shaft holder 30, a tapered surface 30a made of a truncated cone surface is provided at the upper end thereof (as well understood with reference to FIG. 3) (at an angular interval of 120 degrees around the axis O). ) A flat surface (a D-cut surface formed by cutting a part of the outer circumference of the valve shaft holder 30) 30b is continuously provided downward from the tapered surface 30a, and the flat surface 30b is located farther than the upper edge of the flat surface 30b. A projecting ridge 30c extending downward from the lower position is provided so as to extend downward, and a quadrangular truncated pyramid-shaped tapered portion 30d is provided at an upper end of the projecting ridge 30c. .. Here, the flat surface 30b of the valve shaft holder 30 has a shape complementary to the receiving surface 51d of the rotor 51, and the protrusion 30c of the valve shaft holder 30 is fitted into the vertical groove 51e of the rotor 51. It has a shape that Further, the flat surface 30b (and the ridge 30c formed in the center of the flat surface 30b in the up-down direction) is extended to the middle abdomen of the valve shaft holder 30, and at the lower end of the flat surface 30b. On both sides of the lower portion of the protrusion 30c, locking surfaces 30e for supporting the rotor 51 are formed.

前記ロータ51と弁軸ホルダ30とを組付ける工程を、図4を参照しながら詳説すると、弁軸ホルダ30をロータ51の外筒51bの下側開口を介して該ロータ51の内筒51aに近づけていくと(図4(A)参照)、まず、弁軸ホルダ30の上端に設けられたテーパ面30aを含む部分(テーパ面部)が内筒51a内に内挿され(図4(B)参照)、次いで、テーパ面30aに連設された平坦面30bを含む部分(平坦面部)が内筒51a内に内挿され(図4(C)参照)、弁軸ホルダ30の平坦面30bとロータ51の受け面51dとが係合して、弁軸ホルダ30とロータ51との中心軸線と該中心軸線回りの角度位置とがおおよそ位置合わせされる。弁軸ホルダ30が内筒51a内に更に挿入されると、平坦面30bに突設された突条30cがその上端部に設けられたテーパ部30dから内筒51a内に内挿され(図4(D)参照)、弁軸ホルダ30の突条30cとロータ51の縦溝51eとが係合して、弁軸ホルダ30とロータ51との中心軸線と該中心軸線回りの角度位置とが精緻に位置合わせされる。そして、弁軸ホルダ30が内筒51a内に更に挿入されると、弁軸ホルダ30の係止面30eとロータ51の下面とが当接して、弁軸ホルダ30によりロータ51が支持固定される。 The step of assembling the rotor 51 and the valve shaft holder 30 will be described in detail with reference to FIG. 4. The valve shaft holder 30 is attached to the inner cylinder 51a of the rotor 51 through the lower opening of the outer cylinder 51b of the rotor 51. When approaching (see FIG. 4(A)), first, a portion (tapered surface portion) including the tapered surface 30a provided at the upper end of the valve shaft holder 30 is inserted into the inner cylinder 51a (FIG. 4(B)). Then, a portion (flat surface portion) including the flat surface 30b continuous with the tapered surface 30a is inserted into the inner cylinder 51a (see FIG. 4(C)), and the flat surface 30b of the valve shaft holder 30 is formed. The receiving surface 51d of the rotor 51 is engaged, and the central axis of the valve shaft holder 30 and the rotor 51 and the angular position around the central axis are roughly aligned. When the valve shaft holder 30 is further inserted into the inner cylinder 51a, the protrusion 30c protruding from the flat surface 30b is inserted into the inner cylinder 51a from the taper portion 30d provided at the upper end thereof (FIG. 4). (See (D)), the protrusions 30c of the valve shaft holder 30 and the vertical grooves 51e of the rotor 51 are engaged with each other, and the central axis line of the valve shaft holder 30 and the rotor 51 and the angular position around the central axis line are precise. Is aligned with. When the valve shaft holder 30 is further inserted into the inner cylinder 51a, the locking surface 30e of the valve shaft holder 30 and the lower surface of the rotor 51 come into contact with each other, and the rotor 51 is supported and fixed by the valve shaft holder 30. ..

このように、弁軸ホルダ30の係止面30eとロータ51の下面とが当接し、弁軸ホルダ30の平坦面30bとロータ51の受け面51d及び弁軸ホルダ30の突条30cとロータ51の縦溝51eが係合することにより、前記弁軸ホルダ30は、前記ロータ51を前記キャン55内で支持しながら当該ロータ51とともに回転される。 In this way, the locking surface 30e of the valve shaft holder 30 and the lower surface of the rotor 51 come into contact with each other, and the flat surface 30b of the valve shaft holder 30, the receiving surface 51d of the rotor 51, the ridge 30c of the valve shaft holder 30, and the rotor 51. By engaging the vertical groove 51e of the above, the valve shaft holder 30 is rotated together with the rotor 51 while supporting the rotor 51 in the can 55.

前記ロータ51及び弁軸ホルダ30の上側には、図1に示すように、弁軸ホルダ30とロータ51との昇降方向における相対移動を防止する(言い換えれば、弁軸ホルダ30に対してロータ51を下方に押し付ける)とともに弁軸10と弁軸ホルダ30とを連結すべく、前記弁軸10(の上部小径部11)の上端部に圧入・溶接等により外嵌固定されたプッシュナット(固定部材)71と、該プッシュナット71とロータ51との間に介在された平板状部材からなるロータ押さえ72とから構成される抜け止め係止部材70が配在されている。すなわち、前記ロータ51は、圧縮コイルばね60の付勢力により上方に付勢される弁軸ホルダ30と前記ロータ押さえ72との間で挟持されている。なお、弁軸ホルダ30の上端から係止面30eまでの(上下方向の)高さは、ロータ51の内筒51aの(上下方向の)高さと同じであり、弁軸ホルダ30(の天井部32)の上面は、前記ロータ押さえ72の下面(平坦面)と当接している。 Above the rotor 51 and the valve shaft holder 30, as shown in FIG. 1, relative movement of the valve shaft holder 30 and the rotor 51 in the vertical direction is prevented (in other words, the rotor 51 with respect to the valve shaft holder 30). (To press downward) and to connect the valve shaft 10 and the valve shaft holder 30, a push nut (fixing member) externally fitted and fixed to the upper end of the valve shaft 10 (the upper small diameter portion 11 thereof) by press fitting, welding or the like. ) 71 and a rotor retainer 72 made of a flat plate member interposed between the push nut 71 and the rotor 51, a retaining locking member 70 is provided. That is, the rotor 51 is sandwiched between the valve shaft holder 30 and the rotor retainer 72, which are biased upward by the biasing force of the compression coil spring 60. The height (vertical direction) from the upper end of the valve shaft holder 30 to the locking surface 30e is the same as the (vertical direction) height of the inner cylinder 51a of the rotor 51. The upper surface of 32) is in contact with the lower surface (flat surface) of the rotor retainer 72.

また、本実施形態では、前記ロータ押さえ72(の上面左半部)に、図5を参照すればよく理解されるように、所定の厚さHの位置決め部73が一体に成形されると共に、その位置決め部73付きロータ押さえ72に、該位置決め部73により形成された段差(高さHの段差)を横切るように弁軸10の上端部が横方向にスライド自在に挿通される長穴74が形成されている。この位置決め部73付きロータ押さえ72は、図1に示すように、当該ロータ押さえ72とプッシュナット71との間に位置決め部73が介装される、言い換えれば位置決め部73上にプッシュナット71が載置されるように配置され、これにより、弁体14が最下降位置(原点位置)にあるときに、位置決め部73の厚さH分だけ、前記弁体14と前記弁シート部46aとの間に間隙が形成される。 Further, in the present embodiment, as well understood by referring to FIG. 5, a positioning portion 73 having a predetermined thickness H is formed integrally with the rotor retainer 72 (upper left half portion thereof), and The rotor holder 72 with the positioning portion 73 has a long hole 74 through which the upper end of the valve shaft 10 is slidably inserted in the lateral direction so as to cross the step (step of height H) formed by the positioning portion 73. Has been formed. In the rotor retainer 72 with the positioning portion 73, as shown in FIG. 1, the positioning portion 73 is interposed between the rotor retainer 72 and the push nut 71, in other words, the push nut 71 is mounted on the positioning portion 73. The valve body 14 and the valve seat portion 46a are separated by the thickness H of the positioning portion 73 when the valve body 14 is at the lowest position (origin position). A gap is formed in.

前記位置決め部73付きロータ押さえ72による弁体14の原点位置(最下降位置)出し工程を、図6を参照しながら詳説すると、まず、弁軸10、ガイドブッシュ20、圧縮コイルばね60、弁軸ホルダ30、ロータ51、固定ストッパ体24、弁本体40等を組み付けた状態で、ガイドブッシュ20の固定ねじ部23と弁軸ホルダ30の可動ねじ部33とからなるねじ送り機構28を利用して、前記弁軸ホルダ30、ロータ51、及び弁軸10を回転させながら下降させる。そして、弁軸10の下端部に設けられた弁体14が弁シート部46aに接当(着座)し、圧縮コイルばね60が若干圧縮され、かつ、弁軸ホルダ30の可動ストッパ体34とガイドブッシュ20に固定された固定ストッパ体24とが当接して、弁軸ホルダ30が最下降位置に配置された状態で、弁軸10の上端部に、ロータ押さえ72を嵌め込むと共にプッシュナット71を圧入・溶接等により外嵌固定する。このとき、プッシュナット71は、ロータ押さえ72の位置決め部73以外の部分上に載置された状態で固定する(着座状態、図6(A)参照)。 The process of setting the origin position (lowermost position) of the valve body 14 by the rotor retainer 72 with the positioning portion 73 will be described in detail with reference to FIG. 6. First, the valve shaft 10, the guide bush 20, the compression coil spring 60, the valve shaft. With the holder 30, the rotor 51, the fixed stopper body 24, the valve body 40, etc. assembled, the screw feed mechanism 28 including the fixed screw portion 23 of the guide bush 20 and the movable screw portion 33 of the valve shaft holder 30 is used. , The valve shaft holder 30, the rotor 51, and the valve shaft 10 are rotated and lowered. Then, the valve body 14 provided at the lower end of the valve shaft 10 contacts (seats) the valve seat portion 46a, the compression coil spring 60 is slightly compressed, and the movable stopper body 34 of the valve shaft holder 30 and the guide In a state where the fixed stopper body 24 fixed to the bush 20 contacts and the valve shaft holder 30 is arranged at the lowest position, the rotor retainer 72 is fitted into the upper end portion of the valve shaft 10 and the push nut 71 is attached. External fitting is fixed by press fitting, welding, etc. At this time, the push nut 71 is fixed while being mounted on a portion of the rotor retainer 72 other than the positioning portion 73 (seated state, see FIG. 6(A)).

次いで、弁軸ホルダ30が最下降位置に配置されたままで、弁軸10を圧縮コイルばね60の付勢力に抗して引き上げ、長穴74に弁軸10の上端部が挿通された状態で位置決め部73付きロータ押さえ72を横方向(図中、右方)にスライドさせ、ロータ押さえ72とプッシュナット71との間に位置決め部73を介装させ、弁軸10に対する引き上げ力を開放すると、プッシュナット71はロータ押さえ72の位置決め部73上に配置され、弁軸10が弁本体40に対して前記位置決め部73の厚さH分だけ引き上げられ、これにより、前記弁体14と前記弁シート部46aとの間に、位置決め部73の厚さHに相当する間隙(昇降方向における寸法がHの間隙)が形成される(離間状態、図6(B)参照)。 Next, with the valve shaft holder 30 still in the lowest position, the valve shaft 10 is pulled up against the biasing force of the compression coil spring 60, and the upper end of the valve shaft 10 is inserted into the slot 74 for positioning. When the rotor retainer 72 with the portion 73 is slid laterally (to the right in the drawing), the positioning portion 73 is interposed between the rotor retainer 72 and the push nut 71, and the pulling force on the valve shaft 10 is released, the push is performed. The nut 71 is arranged on the positioning portion 73 of the rotor retainer 72, and the valve shaft 10 is pulled up with respect to the valve main body 40 by the thickness H of the positioning portion 73, whereby the valve body 14 and the valve seat portion. A gap corresponding to the thickness H of the positioning portion 73 (a gap having a dimension H in the ascending/descending direction) is formed between the gap 46a and 46a (separated state, see FIG. 6B).

なお、最終的に、プッシュナット71(の下端部)とロータ押さえ72の位置決め部73とを、溶接等により固着してもよい。 Finally, the push nut 71 (the lower end portion thereof) and the positioning portion 73 of the rotor retainer 72 may be fixed to each other by welding or the like.

これにより、弁体14が最下降位置(原点位置)にあるときに、弁体14と弁シート部46aとの間に、昇降方向における寸法が位置決め部73の厚さHに相当する間隙が形成されることとなる。 Thus, when the valve body 14 is at the lowest position (origin position), a gap is formed between the valve body 14 and the valve seat portion 46a, the dimension of which in the up-and-down direction corresponds to the thickness H of the positioning portion 73. Will be done.

また、前記弁軸10の上端部に固定された前記プッシュナット71には、動作時にガイドブッシュ20に対して弁軸ホルダ30が上方に移動し過ぎて、ガイドブッシュ20の固定ねじ部23と弁軸ホルダ30の可動ねじ部33との螺合が外れるのを防止すべく、弁軸ホルダ30をガイドブッシュ20側に付勢するコイルばねからなる復帰ばね75が外装されている。 In addition, the push nut 71 fixed to the upper end of the valve shaft 10 moves the valve shaft holder 30 excessively upward with respect to the guide bush 20 during operation, so that the fixing screw portion 23 of the guide bush 20 and the valve are not moved. In order to prevent the shaft holder 30 from being unscrewed from the movable screw portion 33, a return spring 75, which is a coil spring for urging the valve shaft holder 30 toward the guide bush 20, is provided.

かかる構成の電動弁1では、ステータ52(のステータコイル52c)への通電励磁によってロータ51が回転せしめられると、それと一体に弁軸ホルダ30及び弁軸10が回転せしめられる。このとき、ガイドブッシュ20の固定ねじ部23と弁軸ホルダ30の可動ねじ部33とからなるねじ送り機構28により、弁軸10が弁体14を伴って昇降せしめられ、これによって、弁体14と弁シート部46aとの間の間隙(リフト量)が増減されて、冷媒等の流体の通過流量が調整される。また、弁軸ホルダ30の可動ストッパ体34とガイドブッシュ20に固定された固定ストッパ体24とが当接し、弁体14が最下降位置にあるときでも、弁体14と弁シート部46aとの間に間隙(閉弁時要求リフト量)が形成されるため、所定量の通過流量が確保される(図7参照)。 In the motor-operated valve 1 having such a configuration, when the rotor 51 is rotated by energization of (the stator coil 52c of) the stator 52, the valve shaft holder 30 and the valve shaft 10 are rotated integrally with the rotor 51. At this time, the valve feed shaft 28 is moved up and down together with the valve disc 14 by the screw feed mechanism 28 including the fixing screw portion 23 of the guide bush 20 and the movable screw portion 33 of the valve shaft holder 30. The clearance (lift amount) between the valve seat portion 46a and the valve seat portion 46a is increased or decreased to adjust the flow rate of the fluid such as the refrigerant. Further, even when the movable stopper body 34 of the valve shaft holder 30 and the fixed stopper body 24 fixed to the guide bush 20 come into contact with each other and the valve body 14 is at the lowest position, the valve body 14 and the valve seat portion 46a are separated from each other. Since a gap (a required lift amount when closing the valve) is formed between them, a predetermined amount of passing flow rate is secured (see FIG. 7).

このように、本第1実施形態の電動弁1においては、ロータ押さえ72とプッシュナット71との間に、弁体14が最下降位置にあるときの弁体14と弁シート部46aとの間に形成される間隙の昇降方向における寸法に相当する厚さの位置決め部73が介装されるとともに、下部ストッパ機構29により弁軸ホルダ30が最下降位置にあるときに、プッシュナット71がロータ押さえ72上に配置されると、弁体14が弁シート部46aに接当する着座状態と、弁軸10が圧縮コイルばね60の付勢力に抗して引き上げられてロータ押さえ72とプッシュナット71との間に前記位置決め部73が介装されると、弁軸10が弁本体40に対して位置決め部73の厚さ分だけ引き上げられ、弁体14と弁シート部46aとの間に前記間隙が形成される離間状態とをとり得るように、各部が設計されており、ロータ押さえ72とプッシュナット71との間に前記位置決め部73が介装されることにより、弁体14の最下降位置、言い換えれば弁体14が最下降位置にあるときの弁体14と弁シート部46aとの間の間隙が規定される。すなわち、原点位置における弁体14と弁シート部46aとの間の間隙の寸法精度が、一定の厚さで形成された位置決め部73の部品精度に依存することとなるため、前記間隙の寸法ばらつきを抑えることができ、もって、低流量域における流体(冷媒)流量の制御性を向上させることができる。 As described above, in the motor-operated valve 1 of the first embodiment, between the rotor retainer 72 and the push nut 71, between the valve body 14 and the valve seat portion 46a when the valve body 14 is at the lowest position. The positioning portion 73 having a thickness corresponding to the dimension of the gap formed in the up-and-down direction is interposed, and the push nut 71 is pressed by the lower stopper mechanism 29 when the valve shaft holder 30 is at the lowest position. When the valve element 14 is disposed on the valve seat 72, the valve element 14 is in contact with the valve seat portion 46a, and the valve shaft 10 is pulled up against the biasing force of the compression coil spring 60, so that the rotor retainer 72 and the push nut 71 are removed. When the positioning portion 73 is interposed between the valve body 10 and the valve body 40, the valve shaft 10 is pulled up by the thickness of the positioning portion 73 with respect to the valve body 40, and the gap is formed between the valve body 14 and the valve seat portion 46a. The respective parts are designed so that they can be separated from each other when they are formed, and the positioning part 73 is interposed between the rotor retainer 72 and the push nut 71, so that the lowest position of the valve body 14, In other words, the gap between the valve body 14 and the valve seat portion 46a when the valve body 14 is at the lowest position is defined. That is, since the dimensional accuracy of the gap between the valve element 14 and the valve seat portion 46a at the origin position depends on the component accuracy of the positioning portion 73 formed with a constant thickness, the dimensional variation of the gap is caused. Therefore, the controllability of the flow rate of the fluid (refrigerant) in the low flow rate range can be improved.

また、ロータ押さえ72と位置決め部73とが一体に形成されるとことにより、部品点数の増加を防ぐこともできる。 Further, since the rotor retainer 72 and the positioning portion 73 are integrally formed, it is possible to prevent an increase in the number of parts.

[第2実施形態]
図8は、本発明に係る電動弁の第2実施形態を示す縦断面図である。
[Second Embodiment]
FIG. 8 is a vertical sectional view showing a second embodiment of the motor-operated valve according to the present invention.

本第2実施形態の電動弁1Aと上記第1実施形態における電動弁1との相違点は、ロータ押さえ及び位置決め部の構成のみである。そのため、ロータ押さえ及び位置決め部の構成についてのみ詳細に説明し、図1に示した電動弁1と同じ構成については、同様の符号を付してその詳細な説明を省略する。なお、本実施形態の電動弁1Aの動作も上記第1実施形態における電動弁1と同様である。 The difference between the motor-operated valve 1A of the second embodiment and the motor-operated valve 1 of the first embodiment is only the configuration of the rotor retainer and the positioning portion. Therefore, only the configurations of the rotor retainer and the positioning portion will be described in detail, and the same configurations as those of the motor-operated valve 1 shown in FIG. 1 will be denoted by the same reference numerals and detailed description thereof will be omitted. The operation of the motor-operated valve 1A of the present embodiment is also the same as that of the motor-operated valve 1 of the first embodiment.

図示実施形態の電動弁1Aでは、ロータ押さえ72Aと位置決め部73Aとが別体に形成されており、前記ロータ押さえ72Aに、弁軸10A(の上部小径部11A)の上端部が挿通される丸穴74Aが穿設され、前記位置決め部73Aに、前記弁軸10A(の上部小径部11A)の上端部が横方向にスライド自在に嵌挿される切欠き(一端が開放した切欠き)76Aが形成されている(特に、図9参照)。すなわち、本実施形態では、前記位置決め部73Aは、平面視で略C字状を有する平板状部材から構成されており、図8に示すように、ロータ押さえ72Aとプッシュナット71Aとの間にその位置決め部73Aが介装され、これにより、弁体14Aが最下降位置(原点位置)にあるときに、その位置決め部73Aの厚さHA分だけ、弁体14Aと弁シート部46aAとの間に間隙が形成される。 In the motor-operated valve 1A of the illustrated embodiment, the rotor retainer 72A and the positioning portion 73A are separately formed, and the rotor retainer 72A has a round shape into which the upper end of the valve shaft 10A (the upper small diameter portion 11A thereof) is inserted. A hole 74A is bored, and a notch (a notch whose one end is open) 76A is formed in the positioning portion 73A into which the upper end of the valve shaft 10A (the upper small diameter portion 11A thereof) is slidably inserted in the lateral direction. (See especially FIG. 9). That is, in the present embodiment, the positioning portion 73A is composed of a flat plate-shaped member having a substantially C shape in a plan view, and as shown in FIG. 8, it is provided between the rotor retainer 72A and the push nut 71A. The positioning portion 73A is interposed, so that when the valve body 14A is at the lowest position (origin position), the thickness HA of the positioning portion 73A is between the valve body 14A and the valve seat portion 46aA. A gap is formed.

前記位置決め部73Aによる弁体14Aの原点位置(最下降位置)出し工程を、図10を参照しながら詳説すると、まず、弁軸10A、ガイドブッシュ20A、圧縮コイルばね60A、弁軸ホルダ30A、ロータ51A、固定ストッパ体24A、弁本体40A等を組み付けた状態で、ガイドブッシュ20Aの固定ねじ部23Aと弁軸ホルダ30Aの可動ねじ部33Aとならなるねじ送り機構28Aを利用して、前記弁軸ホルダ30A、ロータ51A、及び弁軸10Aを回転させながら下降させる。そして、弁軸10Aの下端部に設けられた弁体14Aが弁シート部46aAに接当(着座)し、圧縮コイルばね60Aが若干圧縮され、かつ、弁軸ホルダ30Aの可動ストッパ体34Aとガイドブッシュ20Aに固定された固定ストッパ体24Aとが当接して、弁軸ホルダ30Aが最下降位置に配置された状態で、弁軸10Aの上端部に、ロータ押さえ72Aを嵌め込むと共にプッシュナット71Aを圧入・溶接等により外嵌固定する。このとき、プッシュナット71Aは、ロータ押さえ72A上に載置された状態で固定される(着座状態、図10(A)参照)。 The step of setting the origin position (lowermost position) of the valve body 14A by the positioning portion 73A will be described in detail with reference to FIG. 10. First, the valve shaft 10A, the guide bush 20A, the compression coil spring 60A, the valve shaft holder 30A, and the rotor. 51A, the fixed stopper body 24A, the valve body 40A, and the like are assembled, the valve feed shaft 28A is formed by using the screw feed mechanism 28A that serves as the fixed screw portion 23A of the guide bush 20A and the movable screw portion 33A of the valve shaft holder 30A. The holder 30A, the rotor 51A, and the valve shaft 10A are rotated and lowered. Then, the valve body 14A provided at the lower end of the valve shaft 10A contacts (seats) the valve seat portion 46aA, the compression coil spring 60A is slightly compressed, and the movable stopper body 34A of the valve shaft holder 30A and the guide. With the fixed stopper body 24A fixed to the bush 20A in contact with the valve shaft holder 30A in the lowest position, the rotor retainer 72A is fitted on the upper end of the valve shaft 10A and the push nut 71A is attached. External fitting is fixed by press fitting, welding, etc. At this time, the push nut 71A is fixed while being placed on the rotor retainer 72A (seated state, see FIG. 10A).

次いで、弁軸ホルダ30Aが最下降位置に配置されたままで、弁軸10Aを圧縮コイルばね60Aの付勢力に抗して引き上げ、切欠き76Aに弁軸10Aの上端部が嵌挿されるように位置決め部73Aを横方向(図中、左方)にスライドさせながらロータ押さえ72Aとプッシュナット71Aとの間に介装させ、弁軸10Aに対する引き上げ力を開放すると、プッシュナット71Aは位置決め部73A上に配置され、弁軸10Aが弁本体40Aに対して前記位置決め部73Aの厚さHA分だけ引き上げられ、これにより、前記弁体14Aと前記弁シート部46aAとの間に、位置決め部73Aの厚さHAに相当する間隙(昇降方向における寸法がHAの間隙)が形成される(離間状態、図10(B)参照)。 Next, with the valve shaft holder 30A still in the lowest position, the valve shaft 10A is pulled up against the biasing force of the compression coil spring 60A, and the notch 76A is positioned so that the upper end of the valve shaft 10A is inserted. When the portion 73A is slid laterally (to the left in the drawing) and is interposed between the rotor retainer 72A and the push nut 71A and the pulling force for the valve shaft 10A is released, the push nut 71A is placed on the positioning portion 73A. And the valve shaft 10A is pulled up by the thickness HA of the positioning portion 73A with respect to the valve body 40A, whereby the thickness of the positioning portion 73A is increased between the valve body 14A and the valve seat portion 46aA. A gap corresponding to HA (a gap in which the dimension in the vertical direction is HA) is formed (separated state, see FIG. 10B).

なお、最終的に、ロータ押さえ72Aと位置決め部73A及びプッシュナット71A(の下端部)と位置決め部73Aを、溶接等により固着してもよい。 Finally, the rotor retainer 72A, the positioning portion 73A, the push nut 71A (the lower end portion thereof) and the positioning portion 73A may be fixed to each other by welding or the like.

これにより、弁体14Aが最下降位置(原点位置)にあるときに、弁体14Aと弁シート部46aAとの間に、昇降方向における寸法が位置決め部73Aの厚さHAに相当する間隙が形成されることとなる。 As a result, when the valve body 14A is at the lowest position (origin position), a gap is formed between the valve body 14A and the valve seat portion 46aA whose vertical dimension corresponds to the thickness HA of the positioning portion 73A. Will be done.

このように、本第2実施形態の電動弁1Aにおいては、ロータ押さえ72Aと位置決め部73Aとが別体に形成され、当該位置決め部73Aが平板状部材から構成されることにより、当該位置決め部73Aの部品精度を更に高められるため、前記間隙の寸法ばらつきをより効果的に抑えることができる。 As described above, in the motor-operated valve 1A of the second embodiment, the rotor retainer 72A and the positioning portion 73A are separately formed, and the positioning portion 73A is formed of the flat plate-shaped member, so that the positioning portion 73A. Since the precision of the parts can be further improved, the dimensional variation of the gap can be suppressed more effectively.

1 電動弁
10 弁軸
14 弁体
20 ガイドブッシュ
21 円筒部
23 固定ねじ部(雄ねじ部)
24 固定ストッパ体
28 ねじ送り機構
29 下部ストッパ機構
30 弁軸ホルダ
30a テーパ面
30b 平坦面
30c 突条
30d テーパ部
30e 係止面
31 円筒部
32 天井部
33 可動ねじ部(雌ねじ部)
34 可動ストッパ体
40 弁本体
40a 弁室
41 第1開口
41a 第1導管
42 第2開口
42a 第2導管
43 挿通穴
44 嵌合穴
45 底部壁
46 弁口オリフィス
46a 弁シート部
47 鍔状板
50 ステッピングモータ
51 ロータ
51a 内筒
51b 外筒
51d 受け面
51e 縦溝
52 ステータ
55 キャン
60 圧縮コイルばね(付勢部材)
70 抜け止め係止部材
71 プッシュナット(固定部材)
72 ロータ押さえ
73 位置決め部
74 長穴
O 軸線
1 Motorized valve 10 Valve shaft 14 Valve body 20 Guide bush 21 Cylindrical part 23 Fixing screw part (male screw part)
24 Fixed Stopper 28 Screw Feeding Mechanism 29 Lower Stopper Mechanism 30 Valve Shaft Holder 30a Tapered Surface 30b Flat Surface 30c Protrusion 30d Tapered Part 30e Locking Surface 31 Cylindrical Part 32 Ceiling Part 33 Movable Screw Part (Female Screw Part)
34 Movable stopper body 40 Valve body 40a Valve chamber 41 First opening 41a First conduit 42 Second opening 42a Second conduit 43 Insertion hole 44 Fitting hole 45 Bottom wall 46 Valve mouth orifice 46a Valve seat part 47 Collar plate 50 Stepping Motor 51 Rotor 51a Inner cylinder 51b Outer cylinder 51d Receiving surface 51e Vertical groove 52 Stator 55 Can 60 Compression coil spring (biasing member)
70 retaining lock member 71 push nut (fixing member)
72 Rotor holder 73 Positioning part 74 Slot O O axis

Claims (3)

下端部に弁体が設けられた弁軸と、
該弁軸が軸線方向に相対移動可能及び相対回転可能な状態で内挿される円筒部を有するガイドブッシュと、
前記弁体が接離する弁シート部を有するとともに前記ガイドブッシュが取付固定された弁本体と、
該弁本体に接合されたキャンと、
該キャンの内側かつ前記ガイドブッシュの外側に配在されたロータと、
該ロータを回転駆動すべく前記キャンの外側に配置されたステータと、
前記ガイドブッシュが内挿される円筒部と前記弁軸の上端部が挿通される挿通穴が貫設された天井部とを有するとともに、前記キャン内で前記ロータを支持しながら該ロータと一体に回転される弁軸ホルダと、
前記弁軸と前記弁軸ホルダとを昇降方向で離れる方向に付勢すべく前記弁軸と前記弁軸ホルダとの間に介装された付勢部材と、
前記弁軸ホルダと前記ロータとの昇降方向における相対移動を防止するとともに前記弁軸と前記弁軸ホルダとを連結すべく、前記弁軸の前記上端部に外嵌固定された固定部材と、前記固定部材と前記ロータとの間に介在された平板状部材からなるロータ押さえとから構成される抜け止め係止部材と、
前記ガイドブッシュに形成された固定ねじ部と前記弁軸ホルダに形成された可動ねじ部とからなり、前記ロータの回転駆動に応じて前記弁軸ホルダに連結された前記弁軸の前記弁体を前記弁シート部に対して昇降させるためのねじ送り機構と、
前記弁軸ホルダの回転下動規制を行う下部ストッパ機構と、を備え、
前記弁軸ホルダが最下降位置にあるときに、前記弁体と前記弁シート部との間に間隙が形成される電動弁であって、
前記ロータ押さえと前記固定部材との間に介装され、前記間隙の昇降方向における寸法に相当する厚さの位置決め部を有することを特徴とする電動弁。
A valve shaft provided with a valve body at the lower end,
A guide bush having a cylindrical portion in which the valve shaft is inserted so as to be relatively movable and relatively rotatable in the axial direction;
A valve main body having a valve seat portion in which the valve element comes in and out of contact with the guide bush;
A can joined to the valve body,
A rotor disposed inside the can and outside the guide bush,
A stator arranged outside the can for driving the rotor to rotate;
It has a cylindrical portion into which the guide bush is inserted and a ceiling portion in which an insertion hole through which the upper end portion of the valve shaft is inserted is provided, and rotates integrally with the rotor while supporting the rotor in the can Valve shaft holder,
An urging member interposed between the valve shaft and the valve shaft holder so as to urge the valve shaft and the valve shaft holder in a direction away from each other in a vertical direction,
A fixing member externally fitted and fixed to the upper end portion of the valve shaft to prevent relative movement of the valve shaft holder and the rotor in a vertical direction and to connect the valve shaft and the valve shaft holder; A retainer locking member composed of a fixed member and a rotor retainer formed of a flat plate-shaped member interposed between the rotor, and
The valve element of the valve shaft, which comprises a fixed screw portion formed on the guide bush and a movable screw portion formed on the valve shaft holder, and which is connected to the valve shaft holder in accordance with rotational driving of the rotor. A screw feed mechanism for moving up and down with respect to the valve seat portion,
A lower stopper mechanism for restricting the downward movement of the valve shaft holder,
An electric valve in which a gap is formed between the valve body and the valve seat portion when the valve shaft holder is at the lowest position,
An electrically operated valve, which is provided between the rotor retainer and the fixing member, and has a positioning portion having a thickness corresponding to a dimension of the gap in a vertical direction.
前記ロータ押さえと前記位置決め部とは一体に形成されるとともに、前記位置決め部付きロータ押さえに、該位置決め部により形成された段差を横切るように前記弁軸の前記上端部がスライド自在に挿通される長穴が形成されていることを特徴とする請求項1に記載の電動弁。 The rotor retainer and the positioning portion are integrally formed, and the upper end portion of the valve shaft is slidably inserted into the rotor retainer with the positioning portion so as to cross the step formed by the positioning portion. The motor-operated valve according to claim 1, wherein an elongated hole is formed. 前記ロータ押さえと前記位置決め部とは別体に形成されるとともに、前記位置決め部に、前記弁軸の前記上端部がスライド自在に嵌挿される切欠きが形成されていることを特徴とする請求項1に記載の電動弁。 The rotor retainer and the positioning portion are formed separately, and the positioning portion is provided with a notch into which the upper end portion of the valve shaft is slidably inserted. The electric valve according to 1.
JP2019124244A 2019-07-03 2019-07-03 Motorized valve Active JP6730751B2 (en)

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