JP6451649B2 - 飲料充填装置 - Google Patents
飲料充填装置 Download PDFInfo
- Publication number
- JP6451649B2 JP6451649B2 JP2015554821A JP2015554821A JP6451649B2 JP 6451649 B2 JP6451649 B2 JP 6451649B2 JP 2015554821 A JP2015554821 A JP 2015554821A JP 2015554821 A JP2015554821 A JP 2015554821A JP 6451649 B2 JP6451649 B2 JP 6451649B2
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- JP
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- Prior art keywords
- chamber
- bottle
- sterilization
- filling
- molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 235000013361 beverage Nutrition 0.000 title claims description 48
- 230000001954 sterilising effect Effects 0.000 claims description 102
- 238000004659 sterilization and disinfection Methods 0.000 claims description 76
- 238000000465 moulding Methods 0.000 claims description 64
- 230000000903 blocking effect Effects 0.000 claims description 38
- 239000003206 sterilizing agent Substances 0.000 claims description 13
- 238000000071 blow moulding Methods 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000000645 desinfectant Substances 0.000 claims 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 104
- 239000003595 mist Substances 0.000 description 26
- 238000007689 inspection Methods 0.000 description 19
- 239000007789 gas Substances 0.000 description 18
- 238000011144 upstream manufacturing Methods 0.000 description 16
- 239000000203 mixture Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 6
- 230000000844 anti-bacterial effect Effects 0.000 description 6
- 239000000945 filler Substances 0.000 description 5
- 239000003899 bactericide agent Substances 0.000 description 4
- -1 polypropylene Polymers 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000003513 alkali Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000002070 germicidal effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000005502 peroxidation Methods 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/004—Conveying; Synchronising the containers travelling along a circular path
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/227—Additional apparatus related to blow-moulding of the containers, e.g. a complete production line forming filled containers from preforms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/228—Aseptic features
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
- B67C2003/2688—Means for filling containers in defined atmospheric conditions
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Description
最初に、この飲料充填装置によって製造される包装体について説明すると、この包装体は、図1に示すように、容器であるボトル1と蓋であるキャップ2とを備える。符号aはボトル1内に充填された飲料を示す。
図4及び図5に示すように、この飲料充填装置は、実施の形態1の場合と同様に、ボトル1の搬送方向に見て成形部用チャンバー8aの下流側には、殺菌部用チャンバー9aが配置され、両チャンバー8a,9aの間に、必要に応じて給気用チャンバー25が設けられる。
図6及び図7に示すように、この飲料充填装置は、実施の形態1の場合と同様に、ボトル1の搬送方向に見て成形部用チャンバー8aの下流側には、殺菌部用チャンバー9aが配置され、両チャンバー8a,9aの間に、必要に応じて給気用チャンバー25が設けられる。
一方、下流側のリンス部用チャンバー10a内からのリンス用のエアは、雰囲気遮断チャンバー32内に流入し、そこから同様な排気手段によって排気用ダクト35から雰囲気遮断チャンバー32外へと流出する。
6…プリフォーム
8…成形部
8a…成形部用チャンバー
9…殺菌部
9a…殺菌部用チャンバー
10…リンス部
10a…リンス部用チャンバー
11…充填部
11a…充填部用チャンバー
25…給気用チャンバー
29…ヒータ
32…雰囲気遮断チャンバー
Claims (3)
- 加熱されたプリフォームからブロー成形によりボトルを成形する成形部と、成形されたボトルに殺菌剤を接触させる殺菌部と、殺菌部から出たボトルをリンスするリンス部と、リンス部でリンスされたボトルに飲料を充填し密封する充填部とが連結され、上記成形部から上記殺菌部及びリンス部を経て上記充填部へとボトルを走行路上で連続走行させる走行手段が設けられ、少なくとも上記成形部から上記充填部に至る箇所がチャンバーで覆われた飲料充填装置において、成形部用チャンバーと殺菌部用チャンバーとの間に、給気用チャンバーが設けられ、上記給気用チャンバーに清浄エアを上記給気用チャンバー内から上記成形部用チャンバー内及び上記殺菌部用チャンバー内へと流す清浄エア供給手段が設けられ、上記殺菌部用チャンバーとリンス部用チャンバーとの間に雰囲気遮断チャンバーが設けられ、この雰囲気遮断チャンバー又は当該雰囲気遮断チャンバー及び上記殺菌部用チャンバーに排気手段が設けられ、充填部用チャンバーには清浄エア供給手段が設けられ、上記充填部用チャンバー内から清浄エアが上記リンス部用チャンバー内を通って上記雰囲気遮断チャンバー内に流入し、この流入した気流が上記排気手段によって排気されるようにしたことを特徴とする飲料充填装置。
- 請求項1に記載の飲料充填装置において、上記清浄エア供給手段にはヒータが設けられ、加熱された清浄エアが上記給気用チャンバー内に供給されるようにしたことを特徴とする飲料充填装置。
- 請求項1又は請求項2に記載の飲料充填装置において、上記殺菌部用チャンバー内で殺菌剤を供給されつつボトルが走行する箇所がトンネル部材で覆われたことを特徴とする飲料充填装置。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013267063 | 2013-12-25 | ||
JP2013267063 | 2013-12-25 | ||
PCT/JP2014/083659 WO2015098726A1 (ja) | 2013-12-25 | 2014-12-19 | 飲料充填装置 |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2018232644A Division JP6658853B2 (ja) | 2013-12-25 | 2018-12-12 | 飲料充填装置 |
JP2018232643A Division JP6620871B2 (ja) | 2013-12-25 | 2018-12-12 | 飲料充填装置 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPWO2015098726A1 JPWO2015098726A1 (ja) | 2017-03-23 |
JP6451649B2 true JP6451649B2 (ja) | 2019-01-16 |
Family
ID=53478584
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2015554821A Active JP6451649B2 (ja) | 2013-12-25 | 2014-12-19 | 飲料充填装置 |
JP2018232644A Active JP6658853B2 (ja) | 2013-12-25 | 2018-12-12 | 飲料充填装置 |
JP2018232643A Active JP6620871B2 (ja) | 2013-12-25 | 2018-12-12 | 飲料充填装置 |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2018232644A Active JP6658853B2 (ja) | 2013-12-25 | 2018-12-12 | 飲料充填装置 |
JP2018232643A Active JP6620871B2 (ja) | 2013-12-25 | 2018-12-12 | 飲料充填装置 |
Country Status (5)
Country | Link |
---|---|
US (3) | US10308493B2 (ja) |
EP (3) | EP3805114B1 (ja) |
JP (3) | JP6451649B2 (ja) |
CN (3) | CN108529543B (ja) |
WO (1) | WO2015098726A1 (ja) |
Families Citing this family (19)
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EP3835223A1 (en) * | 2016-09-26 | 2021-06-16 | Dai Nippon Printing Co., Ltd. | Aseptic filling machine and aseptic filling method |
CN106517069A (zh) * | 2016-11-29 | 2017-03-22 | 江苏新美星液体包装工程技术研究中心有限公司 | 一种灌装设备 |
DE102017101745A1 (de) * | 2017-01-30 | 2018-08-02 | Krones Ag | Vorrichtung und Verfahren zum Sterilisieren von Kunststoffvorformlingen mit vorangegangener Prüfung der Kunststoffvorformlinge |
JP6380572B2 (ja) * | 2017-02-20 | 2018-08-29 | 大日本印刷株式会社 | 無菌充填機のトラブル回復方法及び無菌充填機 |
JP2018135134A (ja) * | 2017-02-22 | 2018-08-30 | 大日本印刷株式会社 | 無菌充填機及び無菌充填機で使用する殺菌剤の再利用方法 |
JP6384769B1 (ja) * | 2017-07-10 | 2018-09-05 | 大日本印刷株式会社 | 搬送装置、調整回転搬送部および搬送方法 |
IT201700089679A1 (it) * | 2017-08-03 | 2019-02-03 | Gea Procomac Spa | Apparato per produrre recipienti sterili, impianto di imbottigliamento comprendente tale apparato e metodo per produrre un recipiente sterile |
JP6521141B2 (ja) * | 2018-04-25 | 2019-05-29 | 大日本印刷株式会社 | 無菌充填機及び無菌充填方法 |
JP6516113B2 (ja) * | 2018-04-25 | 2019-05-22 | 大日本印刷株式会社 | 無菌充填機及び無菌充填方法 |
RU2694248C1 (ru) * | 2018-12-13 | 2019-07-10 | Евгений Федорович Клинецкий | Установка для розлива напитков |
JP6819709B2 (ja) * | 2019-03-01 | 2021-01-27 | 大日本印刷株式会社 | 容器殺菌装置、内容物充填システム、容器殺菌方法および内容物充填方法 |
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DE102019008631A1 (de) * | 2019-12-13 | 2021-06-17 | Khs Corpoplast Gmbh | Verfahren und Anlage zur Herstellung und Behandlung steriler Kunststoffbehälter |
JP6944661B2 (ja) * | 2020-03-12 | 2021-10-06 | 大日本印刷株式会社 | 殺菌方法 |
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RU2740572C9 (ru) * | 2020-11-09 | 2021-05-28 | Евгений Федорович Клинецкий | Установка для розлива напитков |
DE102021107727A1 (de) * | 2021-03-26 | 2022-09-29 | Krones Aktiengesellschaft | Abfüllanlage und Verfahren zur aseptischen Abfüllung flüssiger Produkte in Flaschen |
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CN108529543B (zh) | 2021-01-08 |
CN108529543A (zh) | 2018-09-14 |
EP3805114A1 (en) | 2021-04-14 |
EP3805114B1 (en) | 2024-03-06 |
JP6620871B2 (ja) | 2019-12-18 |
CN108502835B (zh) | 2021-06-04 |
CN105658526B (zh) | 2018-05-04 |
JPWO2015098726A1 (ja) | 2017-03-23 |
US11027956B2 (en) | 2021-06-08 |
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US11027957B2 (en) | 2021-06-08 |
EP3088313A4 (en) | 2017-08-23 |
WO2015098726A1 (ja) | 2015-07-02 |
EP3805115A1 (en) | 2021-04-14 |
JP2019069818A (ja) | 2019-05-09 |
EP3088313A1 (en) | 2016-11-02 |
US10308493B2 (en) | 2019-06-04 |
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