JP6283048B2 - Copper alloy strip for electrical and electronic parts - Google Patents
Copper alloy strip for electrical and electronic parts Download PDFInfo
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- JP6283048B2 JP6283048B2 JP2016071369A JP2016071369A JP6283048B2 JP 6283048 B2 JP6283048 B2 JP 6283048B2 JP 2016071369 A JP2016071369 A JP 2016071369A JP 2016071369 A JP2016071369 A JP 2016071369A JP 6283048 B2 JP6283048 B2 JP 6283048B2
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/05—Alloys based on copper with manganese as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/06—Alloys based on copper with nickel or cobalt as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/10—Alloys based on copper with silicon as the next major constituent
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
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Description
本発明は、電気電子部品用銅合金条に関し、特に高い導電率、高いばね限界値及び優れた耐応力緩和特性を有する電気電子部品用Cu−Cr−Ti−Si系合金条に関する。 The present invention relates to a copper alloy strip for electrical and electronic parts, and particularly to a Cu-Cr-Ti-Si based alloy strip for electrical and electronic parts having high conductivity, high spring limit value and excellent stress relaxation resistance.
自動車用の嵌合端子、プレスフィット端子、その他の端子材、リレー、スイッチ、ソケットなどに適用される電気電子部品用銅合金には、導電率、耐力(降伏応力)、引張強度、曲げ加工性、耐疲労特性、耐応力緩和特性、ヤング率などに優れた特性が要求される。
近年、ハイブリッド自動車や電気自動車が増加し、自動車用電気電子部品は高機能化・高密度化により通電電流が増加している。加えて、電気電子部品の搭載環境の悪化により、電気電子部品用材料には従来よりも高い特性が要求されている。例えば、嵌合端子は将来車輪付近やエンジン直上に搭載されることが予想される。このため、接点を維持するばね性に加え、通電発熱や周囲の雰囲気温度でばね性の低下を抑制する必要がある。
Copper alloy for electrical and electronic parts applied to automotive mating terminals, press-fit terminals, other terminal materials, relays, switches, sockets, etc., conductivity, yield strength (yield stress), tensile strength, bending workability In addition, excellent properties such as fatigue resistance, stress relaxation resistance and Young's modulus are required.
In recent years, the number of hybrid vehicles and electric vehicles has increased, and electric currents for electric and electronic parts for vehicles have increased due to higher functionality and higher density. In addition, due to the deterioration of the mounting environment for electrical and electronic parts, materials for electrical and electronic parts are required to have higher characteristics than before. For example, it is expected that the fitting terminal will be mounted near the wheel or directly above the engine in the future. For this reason, in addition to the spring property for maintaining the contact point, it is necessary to suppress a decrease in the spring property due to energization heat generation and ambient ambient temperature.
プレスフィット端子は、通常、基板のスルーホールに圧入され、端子とスルーホールが圧接された状態で使用される。このため接点を維持するためには、高いばね性と耐応力緩和特性が要求される。また、リレー用可動片においては、繰り返し負荷される曲げ応力に対応できるばね性が要求される。電子機器の高機能化により通電電流が増加すると、電気電子部品用銅合金は通電による発熱が大きくなるため、ばね性を維持する耐応力緩和特性が重要になる。 A press-fit terminal is normally used by being press-fitted into a through-hole of a substrate and the terminal and the through-hole are in pressure contact with each other. For this reason, in order to maintain the contact, high spring properties and stress relaxation resistance are required. In addition, the relay movable piece is required to have a spring property that can cope with a bending stress repeatedly applied. When energization current increases due to higher functionality of electronic equipment, the copper alloy for electrical and electronic parts generates more heat due to energization, and therefore stress relaxation resistance that maintains springiness becomes important.
従来、電気電子部品用材料として、リン青銅や黄銅等の銅合金が広く用いられているが、耐応力緩和特性が低い。このため、ばね性と耐応力緩和特性の両方が要求される場合には、Cu−Ni−P−Sn系及びCu−Ni−Si系の銅合金が使用されている。また、リレー用可動片のように繰り返し曲げ応力が付加される場合には、耐疲労特性が要求される。一般的に耐疲労特性と強度は比例関係にあるため、耐疲労特性が要求される場合には、強度の高いベリリウム銅が、耐応力緩和特性が必要となる場合にはCu−Mg系合金が多く用いられている。 Conventionally, copper alloys such as phosphor bronze and brass have been widely used as materials for electric and electronic parts, but their stress relaxation resistance is low. For this reason, Cu-Ni-P-Sn-based and Cu-Ni-Si-based copper alloys are used when both spring properties and stress relaxation resistance are required. Further, when a bending stress is repeatedly applied like a relay movable piece, fatigue resistance is required. In general, fatigue resistance and strength are in a proportional relationship. Therefore, when fatigue resistance is required, high strength beryllium copper is used. When stress relaxation resistance is required, Cu-Mg alloy is used. Many are used.
しかし、これらの銅合金材料では、従来よりも高い電流で使用された場合には、熱放散性が悪く、接点部のばね性が応力緩和により低下し、接触不良を生じる可能性がある。このため、従来よりも高いばね性及び耐応力緩和特性が要求されるようになった。この要求に対し、Cu−Cr−Ti−Si系合金が提案されている(特許文献1参照)。 However, when these copper alloy materials are used at a higher current than before, heat dissipation is poor, and the spring property of the contact portion is lowered due to stress relaxation, which may cause contact failure. For this reason, higher spring properties and stress relaxation resistance than before are now required. In response to this requirement, a Cu—Cr—Ti—Si based alloy has been proposed (see Patent Document 1).
Cu−Cr−Ti−Si系合金は、Cu−Ni−P−Sn系合金、Cu−Ni−Si系合金、Cu−Be系合金及びCu−Mg系合金よりも高導電率と耐応力緩和特性が要求される場合に、通電材料として使用が検討されている。とくにハイブリッド自動車や電気自動車のように通電電流が比較的高い場合は、Cu−Cr−Ti−Si系合金は接続信頼性を確保する上で有効な材料である。 Cu-Cr-Ti-Si alloys are higher in conductivity and stress relaxation resistance than Cu-Ni-P-Sn alloys, Cu-Ni-Si alloys, Cu-Be alloys and Cu-Mg alloys. Is required to be used as a current-carrying material. In particular, when the energization current is relatively high, such as a hybrid vehicle or an electric vehicle, the Cu—Cr—Ti—Si alloy is an effective material for ensuring connection reliability.
特許文献1に記載されたCu−Cr−Ti−Si系合金材は、耐応力緩和特性及び導電率に優れ、最終工程を時効処理とする製造方法により製造される。特許文献1によれば、時効処理は、時効処理後に十分な導電率、強度及び耐応力緩和特性を発揮させるため、材料が400〜500℃の温度に到達後、15分から10時間保持することにより行われる。そのため、時効処理を高温の炉内に長尺の条材を連続通板する連続焼鈍により行うことは難しく、現実的ではない。従って、長尺の条はこれを巻いたコイルの状態で時効処理を行う。 The Cu—Cr—Ti—Si alloy material described in Patent Document 1 is excellent in stress relaxation resistance and conductivity, and is manufactured by a manufacturing method in which the final process is an aging treatment. According to Patent Document 1, the aging treatment is performed by holding the material for 15 minutes to 10 hours after reaching the temperature of 400 to 500 ° C. in order to exhibit sufficient conductivity, strength and stress relaxation resistance after the aging treatment. Done. Therefore, it is difficult to perform aging treatment by continuous annealing in which a long strip is continuously passed through a high-temperature furnace, which is not practical. Therefore, the long strip is subjected to aging treatment in the state of a coil wound with the strip.
ところで、コイルの状態で熱処理(時効処理を含む)を行うと、コイルからほどいた条には巻癖がつき、平坦な状態でなくなってしまう。この状態では、条を連続的にスタンピングプレスにより打抜き加工する際、プレス機に供給することが難しくなってしまう。このため、熱処理したコイルから条を巻きほどきながら、連続式ストレッチャーレベラー、ローラーレベラー、テンションレベラーなどに通板し、軽度の塑性歪を与え、巻癖を矯正して条を平坦にする。
しかし、巻癖を矯正後の条を素材として製造した端子において、目標とするばね限界値及び耐応力緩和特性を発揮できず、使用中に接触不良を生じることがある。また、時効処理後、強度を向上させるために、さらに加工率の低い圧延を行う場合があるが、この場合も同様の問題が生じる。
By the way, when heat treatment (including an aging treatment) is performed in the coil state, the strips unwound from the coil are wrinkled and become flat. In this state, when the strip is continuously punched by a stamping press, it becomes difficult to supply the strip to the press. For this reason, while unwinding the strip from the heat-treated coil, it is passed through a continuous stretcher leveler, roller leveler, tension leveler, etc., giving a slight plastic strain, correcting the curl and flattening the strip.
However, in a terminal manufactured using the strip after straightening the curl as a material, the target spring limit value and stress relaxation resistance cannot be exhibited, and contact failure may occur during use. In addition, after the aging treatment, in order to improve the strength, rolling with a lower processing rate may be performed, but the same problem occurs in this case.
本発明は、Cu−Cr−Ti−Si系合金条における上記問題を解決するためになされたもので、高い導電率、条の圧延方向に対し90°方向のばね限界値及び耐応力緩和特性が優れ、巻き癖が矯正された銅合金条を提供することを目的とする。 The present invention has been made to solve the above-mentioned problems in Cu—Cr—Ti—Si alloy strips, and has high conductivity, a spring limit value in the direction of 90 ° with respect to the rolling direction of the strips, and stress relaxation resistance. An object is to provide a copper alloy strip that is excellent and has a curly wrinkle corrected.
析出型銅合金の条を時効処理後、冷間圧延(塑性加工)を行うと、時効処理後に比べ、ばね限界値及び耐応力緩和特性が低下することが一般的に知られている。これは、時効処理後の塑性加工により、150℃程度の低温(端子等の使用温度)でも容易に移動する転位が導入されるためと考えられている。そして、塑性加工により導入された動きやすい転位を低温焼鈍(歪取り焼鈍)により消滅させ、安定な転位を残すことにより、塑性加工後に低下したばね限界値及び耐応力緩和特性を回復させることができることは、一般に知られている。 It is generally known that when a strip of a precipitation-type copper alloy is subjected to cold rolling (plastic working) after aging treatment, the spring limit value and the stress relaxation resistance are reduced as compared to after aging treatment. This is thought to be due to the introduction of dislocations that move easily even at a low temperature of about 150 ° C. (use temperature of terminals, etc.) by plastic working after aging treatment. And, by dissipating dislocations introduced by plastic working by low-temperature annealing (strain relief annealing) and leaving stable dislocations, it is possible to recover the spring limit value and stress relaxation resistance that have been lowered after plastic working. Is generally known.
また、時効処理後の析出型銅合金コイルの条に歪矯正を行った場合も、冷間圧延を行ったときと同様にばね限界値及び耐応力緩和特性が低下するが、この場合も、歪み矯正後に低温焼鈍を行うことにより、ばね限界値や耐応力緩和特性を回復させることができることが知られている。
しかし、析出型銅合金条において、ばね限界値と耐応力緩和特性が低温焼鈍後にどの程度回復するかについては、十分検討がなされてなく、特に時効処理後の値を上回って回復する可能性については、これまで全く想定されていなかった。
Also, when strain correction is performed on a strip of a precipitation-type copper alloy coil after aging treatment, the spring limit value and stress relaxation resistance are reduced as in the case of cold rolling. It is known that the spring limit value and stress relaxation resistance can be recovered by performing low-temperature annealing after correction.
However, in precipitation-type copper alloy strips, the extent to which the spring limit value and stress relaxation resistance recover after low-temperature annealing has not been sufficiently studied, especially regarding the possibility of recovery exceeding the value after aging treatment Has never been envisaged.
一方、本発明者らは、時効処理後に塑性変形を生じたCu−Cr−Ti−Si系合金に歪取り焼鈍を行った場合、特に端子やリレーなどで重要となる圧延方向に対し90度方向のばね限界値が、時効処理後の値を上回る値にまで向上できることを見出した。図1はこれを模式的に示すもので、時効処理後の圧延方向に対し90度方向(T.D.)のばね限界値が、歪み矯正後低下し、歪み取り焼鈍後に大きく回復して時効処理後の値を上回る。また、圧延方向に対し0度方向(L.D.)のばね限界値も、歪み取り焼鈍後に大きく回復するが、時効処理後の値を上回ることはない。本発明は、この知見を元になされたものである。なお、L.D.はLongitudinal Direction、T.D.はTransverse Directionの略である。 On the other hand, when the present inventors performed strain relief annealing on a Cu-Cr-Ti-Si alloy that has undergone plastic deformation after an aging treatment, the direction is 90 degrees with respect to the rolling direction, which is particularly important for terminals and relays. It has been found that the spring limit value of can be improved to a value exceeding the value after aging treatment. FIG. 1 schematically shows this, and the spring limit value in the 90-degree direction (TD) with respect to the rolling direction after the aging treatment decreases after correcting the strain and recovers greatly after the strain relief annealing, and is aged. It exceeds the value after processing. Further, the spring limit value in the 0 degree direction (LD) with respect to the rolling direction also recovers greatly after strain relief annealing, but does not exceed the value after aging treatment. The present invention has been made based on this finding. In addition, L. D. Is a Longitudinal Direction, T.W. D. Is an abbreviation for Transverse Direction.
本発明に係る電気電子部品用銅合金条は、Cr:0.15〜0.60質量%、Si:0.01〜0.20質量%、Ti:0.005〜0.30質量%を含み残部がCu及び不可避的不純物からなり、Crを含む金属間化合物が析出し、導電率が65%IACS以上であり、条の圧延方向に対し0度方向(L.D.)のばね限界値をkb0.1Lとし、圧延方向に対し90度方向(T.D.)のばね限界値をkb0.1Tとしたとき、kb0.1Lとkb0.1Tが下記不等式(1)、(2)を満たし、150℃で1000時間加熱後の圧延方向に対し90度方向(T.D.)の応力緩和率が15%以下であり、L反りが20mm以下であることを特徴とする。
ただし、上記L反りの値は後述する実施例に記載したように、圧延方向が長手となるように銅合金条から切り取った幅60mm、長さ500mmの試験片を、圧延方向を上下方向とし垂直な壁に固定箇所を上端から50mmの位置としてクリップで固定したときの下端と壁との距離である。
なお、本発明において、条はコイル状で供給される圧延製品(JISH0500「伸銅用語」で定義される条)のほか、平板状で供給される圧延製品(JISH0500「伸銅用語」で定義される板)を含む。
The copper alloy strip for electrical and electronic parts according to the present invention includes Cr: 0.15 to 0.60 mass%, Si: 0.01 to 0.20 mass%, Ti: 0.005 to 0.30 mass%. The balance is made of Cu and inevitable impurities, an intermetallic compound containing Cr is deposited, the conductivity is 65% IACS or more, and the spring limit value in the 0 degree direction (LD) with respect to the rolling direction of the strips. When kb is 0.1 L and the spring limit value in the 90-degree direction (TD) with respect to the rolling direction is kb 0.1 T, kb 0.1 L and kb 0.1 T satisfy the following inequalities (1) and (2), The stress relaxation rate in the 90 ° direction (TD) with respect to the rolling direction after heating at 150 ° C. for 1000 hours is 15% or less, and the L warpage is 20 mm or less.
However, the value of the L warp is perpendicular to the test piece having a width of 60 mm and a length of 500 mm, which is cut from the copper alloy strip so that the rolling direction becomes the longitudinal direction. This is the distance between the lower end and the wall when the fixed part is fixed to the wall with a clip at a position 50 mm from the upper end.
In addition, in this invention, a strip | strand is defined by the rolled product (JISH0500 "copper terminology") supplied in flat form besides the rolled product (JISH0500 "strengthening terminology") supplied in a coil shape. Board).
本発明によれば、高強度、高導電率、高ばね限界値及び優れた耐応力緩和特性を有する電気電子部品用Cu−Cr−Si−Ti系合金条を提供することができる。本発明に係る銅合金条は、例えば嵌合端子、プレスフィット端子、及びその他の端子材、リレー稼働片、スイッチ、ソケットなどの電気電子部品の素材として用いた場合、自動車のエンジンルーム近傍や高電流部位など、特に高温環境下での接触信頼性を確保することができる。 ADVANTAGE OF THE INVENTION According to this invention, the Cu-Cr-Si-Ti type | system | group strip for electrical and electronic components which has high intensity | strength, high electrical conductivity, a high spring limit value, and the outstanding stress relaxation characteristic can be provided. The copper alloy strip according to the present invention, for example, when used as a material for electrical and electronic parts such as fitting terminals, press-fit terminals, other terminal materials, relay operating pieces, switches, sockets, etc. Contact reliability in a high temperature environment such as a current site can be ensured.
以下、本発明に係る電気電子部品用銅合金(Cu−Cr−Si−Ti系合金)について、より具体的に説明する。
[銅合金の組成]
(Cr)
Crは、Cr単体で、又はSi,Tiと共にCr−Si、Cr−Ti、Cr−Si−Tiなどの化合物を形成し、析出硬化によって銅合金の強度を向上させる。この析出により、Cu母相中のCr、Si及びTiの固溶量が減少し、銅合金の導電率が高まる。Crの含有量が0.15質量%未満では、析出による強度の増加が十分でない。一方、Crの含有量が0.60質量%を超えると、析出物が粗大化する原因となり、耐応力緩和特性が低下する。従って、Crの含有量は0.15〜0.60質量%の範囲とし、下限は、好ましくは0.20質量%、より好ましくは0.25質量%、上限は、好ましくは0.50質量%、より好ましくは0.30質量%とする。
Hereinafter, the copper alloy for electrical and electronic parts (Cu—Cr—Si—Ti alloy) according to the present invention will be described more specifically.
[Composition of copper alloy]
(Cr)
Cr forms a compound such as Cr—Si, Cr—Ti, Cr—Si—Ti alone or together with Si and Ti, and improves the strength of the copper alloy by precipitation hardening. By this precipitation, the solid solution amount of Cr, Si and Ti in the Cu matrix is decreased, and the conductivity of the copper alloy is increased. If the Cr content is less than 0.15% by mass, the increase in strength due to precipitation is not sufficient. On the other hand, if the Cr content exceeds 0.60% by mass, the precipitates become coarse, and the stress relaxation resistance decreases. Accordingly, the Cr content is in the range of 0.15 to 0.60 mass%, the lower limit is preferably 0.20 mass%, more preferably 0.25 mass%, and the upper limit is preferably 0.50 mass%. More preferably, the content is 0.30% by mass.
(Si)
Siは、Cr,Tiと共にCr−Si、Cr−Si−Ti化合物を形成して、析出硬化によって銅合金の強度を増加させる。この析出により、Cu母相中のCr、Si及びTiの固溶量が減少し導電率が高まる。Siの含有量が0.01質量%未満では、Cr−Si析出物又はCr−Si−Ti析出物による強度の向上が十分ではない。一方、Siの含有量が0.20質量%を超えると、Cu母相中のSiの固溶量が増加し導電率が低下する。また、Cr−Si析出物が粗大化し、耐応力緩和特性が低下する。従って、Siの含有量は0.01〜0.20質量%の範囲とし、下限は、好ましくは0.015質量%、より好ましくは0.02質量%、上限は、好ましくは0.15質量%、より好ましくは0.10質量%とする。
(Si)
Si forms Cr—Si and Cr—Si—Ti compounds together with Cr and Ti, and increases the strength of the copper alloy by precipitation hardening. By this precipitation, the solid solution amount of Cr, Si and Ti in the Cu matrix is reduced, and the conductivity is increased. When the Si content is less than 0.01% by mass, the strength is not sufficiently improved by the Cr—Si precipitate or the Cr—Si—Ti precipitate. On the other hand, when the Si content exceeds 0.20 mass%, the solid solution amount of Si in the Cu matrix increases and the conductivity decreases. In addition, Cr—Si precipitates are coarsened and the stress relaxation resistance is reduced. Accordingly, the Si content is in the range of 0.01 to 0.20 mass%, and the lower limit is preferably 0.015 mass%, more preferably 0.02 mass%, and the upper limit is preferably 0.15 mass%. More preferably, the content is 0.10% by mass.
(Ti)
Tiは、Cu母材中に固溶して銅合金の耐熱性及び耐応力緩和特性を向上させる作用がある。また、Tiは、Cr,Siと共に析出物を形成し、析出硬化によって銅合金の強度を向上させる。この析出により、Cu母相中のCr,Si及びTiの固溶量が減少し銅合金の導電率が高まる。Tiの含有量が0.01質量%未満では、銅合金の耐熱性が低く焼鈍工程で軟化し高強度を得にくい。また、銅合金の耐応力緩和特性を向上させることができない。一方、Tiの含有量が0.30質量%を超えると、Cu母相中のTiの固溶量が増加して、導電率の低下を招く。従って、Tiの含有量は0.01〜0.30質量%の範囲とし、下限は、好ましくは0.015質量%、より好ましくは0.03質量%、上限は,好ましくは0.20質量%、より好ましくは0.10質量%とする。
(Ti)
Ti has a function of improving the heat resistance and stress relaxation resistance of the copper alloy by dissolving in the Cu base material. Ti forms precipitates with Cr and Si, and improves the strength of the copper alloy by precipitation hardening. By this precipitation, the solid solution amount of Cr, Si and Ti in the Cu matrix is decreased, and the conductivity of the copper alloy is increased. When the Ti content is less than 0.01% by mass, the heat resistance of the copper alloy is low, and it is difficult to obtain high strength by softening in the annealing process. Further, the stress relaxation resistance of the copper alloy cannot be improved. On the other hand, when the Ti content exceeds 0.30 mass%, the solid solution amount of Ti in the Cu matrix increases, leading to a decrease in conductivity. Therefore, the Ti content is in the range of 0.01 to 0.30% by mass, the lower limit is preferably 0.015% by mass, more preferably 0.03% by mass, and the upper limit is preferably 0.20% by mass. More preferably, the content is 0.10% by mass.
(Ag、Fe、Ni、Sn、Mg、Zn、Co、Mn、P)
Agは、溶湯中の硫黄と化合物を形成し硫黄含有介在物を低減させる効果がある。含有量が多くなると固溶量が多くなり導電性が悪化する。Fe、Ni、Co、Mn、Pは、Cr、Ti、Siと化合物を形成し、Cu母相中のCr、Ti及びSiの固溶量を減少させ、銅合金の導電率が向上させる。一方、Cu母相中のTiの固溶量が減少することにより、銅合金の耐応力緩和特性が低下する。Sn,Mgは、冷間圧延による加工硬化特性を向上させ、銅合金の強度の増加、及び耐応力緩和特性の向上に有効である。Znは、電子部品の接合に用いるSnめっき又ははんだの耐熱剥離性を改善するために有効な元素である。しかし、Sn,Mg,Znは、含有量が多くなると固溶量が増え導電率が低下する。
これらの元素は、1種又は2種以上の含有量が0.005質量%未満では上記効果が得られない。一方、これらの元素は銅に対する固溶量が少なく、1種又は2種以上の含有量が多くなると、粒界に偏析したり、晶出物を形成して、強度特性や曲げ加工性を劣化させる。従って、これらの元素の含有量は、1種のみ含有する場合は0.005〜1.0質量%、2種以上含有する場合は合計で0.005〜1.0質量%の範囲内とする。
(Ag, Fe, Ni, Sn, Mg, Zn, Co, Mn, P)
Ag has an effect of forming a compound with sulfur in the molten metal to reduce sulfur-containing inclusions. When the content increases, the amount of solid solution increases and the conductivity deteriorates. Fe, Ni, Co, Mn, and P form a compound with Cr, Ti, and Si, reduce the amount of Cr, Ti, and Si in the Cu matrix, and improve the conductivity of the copper alloy. On the other hand, when the amount of Ti dissolved in the Cu matrix decreases, the stress relaxation resistance of the copper alloy decreases. Sn and Mg improve work hardening characteristics by cold rolling and are effective in increasing the strength of the copper alloy and improving stress relaxation resistance. Zn is an element effective for improving the heat-resistant peelability of Sn plating or solder used for joining electronic components. However, Sn, Mg, and Zn increase in solid solution amount and decrease in conductivity as the content increases.
The above effects cannot be obtained when the content of one or more of these elements is less than 0.005% by mass. On the other hand, these elements have a low solid solution amount with respect to copper, and when the content of one kind or two or more kinds increases, they segregate at the grain boundaries or form crystallized substances, thereby deteriorating strength properties and bending workability. Let Therefore, the content of these elements is within the range of 0.005 to 1.0 mass% when only one kind is contained, and 0.005 to 1.0 mass% in total when two or more kinds are contained. .
(不可避的不純物)
本発明に係る銅合金(Cu−Cr−Si−Ti系合金)の不可避的不純物として、Al、As、Sb、B、Pb、V、Mo、Hf、Ta、Bi、Inが挙げられる。これらの元素は、特に添加しない限り(つまり不可避的不純物として)、通常、合計で0.1質量%以下の範囲内にあり、その範囲内であれば特性上の問題は生じない。しかし、これらの元素は銅に対する固溶量が著しく少なく、合計含有量が0.1質量%を超えると、粒界に偏析したり、晶出物を形成して、耐応力緩和特性や曲げ加工性を劣化させる。従って、これらの不可避的不純物の含有量は、合計で0.1質量%以下であることが好ましい。
(Inevitable impurities)
Inevitable impurities of the copper alloy (Cu—Cr—Si—Ti alloy) according to the present invention include Al, As, Sb, B, Pb, V, Mo, Hf, Ta, Bi, and In. These elements are usually in the range of 0.1% by mass or less in total unless otherwise added (that is, as unavoidable impurities), and there is no problem in characteristics within the range. However, these elements have a remarkably small amount of solid solution with respect to copper, and when the total content exceeds 0.1% by mass, they segregate at the grain boundaries or form crystallized products, resulting in stress relaxation resistance and bending work. Deteriorate the sex. Therefore, the content of these inevitable impurities is preferably 0.1% by mass or less in total.
[銅合金の特性]
(ばね限界値)
本発明に係る銅合金条は、条の圧延方向に対し0度方向(以下、L.D.という)のばね限界値kb0.1Lと、圧延方向に対し90度方向(以下、T.D.という)のばね限界値kb0.1Tが、前記不等式(1)、(2)を満たす。不等式(2)の中辺は、L.D.のばね限界値kb0.1Lと、T.D.のばね限界値kb0.1Tの異方性(ばね限界値の差)の大きさを示す。
不等式(1)の左辺の大きさが450MPa未満、又は不等式(2)の中辺の大きさが15%未満の場合、T.D.のばね限界値kb0.1Tが不足する。これは歪み取り焼鈍後の歪除去が不十分なとき生じる。図1に示すように、歪み取り焼鈍が適正に行われれば、特にT.D.のばね限界値(kb0.1T)が大きく向上し、その結果として、L.D.のばね限界値(kb0.1L)との差が拡大し、式(2)の中辺の大きさが15%以上となる。
不等式(2)の中辺の大きさが50%を超えると、L.D.のばね限界値kb0.1Lと、T.D.のばね限界値kb0.1Tの異方性(ばね限界値の差)が大きくなりすぎ、リレーや端子として使用された場合に、ばねとしての性能が低下する。
[Characteristics of copper alloy]
(Spring limit value)
The copper alloy strip according to the present invention has a spring limit value kb0.1L in the 0 degree direction (hereinafter referred to as “LD”) with respect to the rolling direction of the strip and a 90 degree direction (hereinafter referred to as TD) in the rolling direction. The spring limit value kb0.1T of the above satisfies the inequalities (1) and (2). The middle side of inequality (2) is D. Spring limit value kb 0.1 L, T. D. This shows the magnitude of anisotropy (difference in spring limit value) of the spring limit value kb0.1T.
When the size of the left side of inequality (1) is less than 450 MPa, or the size of the middle side of inequality (2) is less than 15%, T.I. D. The spring limit value kb0.1T is insufficient. This occurs when strain removal after strain relief annealing is insufficient. As shown in FIG. D. Spring limit value (kb 0.1 T) is greatly improved. D. The difference from the spring limit value (kb 0.1 L) of the equation (2) increases, and the size of the middle side of the equation (2) becomes 15% or more.
When the size of the middle side of inequality (2) exceeds 50%, L.P. D. Spring limit value kb 0.1 L, T. D. The spring anisotropy of the spring limit value kb0.1T (difference in spring limit value) becomes too large, and when used as a relay or terminal, the performance as a spring deteriorates.
(応力緩和率)
銅合金条のT.D.の応力緩和率(150℃で1000時間加熱後の応力緩和率)が15%を超えると、使用時の高温雰囲気及び通電発熱により応力低下が生じ、リレーや端子として使用された場合に接触不良が生じるなど、良好な接点を維持できなくなる。従って、この応力緩和率は15%以下とする。
(L反り)
銅合金条のL反り量が、圧延方向長さ500mmあたり20mmを超えると、順送りプレスによるプレス加工の際、金型と銅合金条が接触して順送りが困難となる。
(導電率)
本発明に係る銅合金条は、時効処理後に65%IACS以上の高い導電率を示す。
(Stress relaxation rate)
T. of copper alloy strips D. If the stress relaxation rate (stress relaxation rate after heating at 150 ° C. for 1000 hours) exceeds 15%, the stress will decrease due to the high temperature atmosphere and energization heat generation during use, and contact failure will occur when used as a relay or terminal. For example, a good contact cannot be maintained. Therefore, the stress relaxation rate is set to 15% or less.
(L warpage)
When the amount of L warp of the copper alloy strip exceeds 20 mm per 500 mm in the rolling direction, the die and the copper alloy strip come into contact with each other at the time of press working by the progressive press, and the progressive feed becomes difficult.
(conductivity)
The copper alloy strip according to the present invention exhibits a high conductivity of 65% IACS or higher after aging treatment.
[銅合金条の製造方法]
所定の組成を有する銅合金材料を溶解、鋳造して鋳塊を作製し、この鋳塊に熱間圧延を行う。引き続き、冷間圧延、析出のための時効処理を行う。冷間圧延以降は、材料が長くなるため圧延方向に一定長さに切断し、巻いたコイルにする。時効処理は、導電率、強度及び耐応力緩和特性を発揮させるため、連続焼鈍炉ではなくコイルのままバッチ焼鈍を行う。時効処理後は、材料に巻癖がついているため歪矯正をおこない、その後歪取り焼鈍を行い、巻き取ってコイルにする。
[Manufacturing method of copper alloy strip]
A copper alloy material having a predetermined composition is melted and cast to produce an ingot, and this ingot is hot-rolled. Subsequently, an aging treatment for cold rolling and precipitation is performed. After cold rolling, since the material becomes long, it is cut into a fixed length in the rolling direction to form a wound coil. The aging treatment performs batch annealing as it is in a coil rather than a continuous annealing furnace in order to exhibit conductivity, strength, and stress relaxation resistance. After the aging treatment, the material has a curl so that the distortion is corrected, and then the strain relief annealing is performed, and the material is taken up to be a coil.
(溶解鋳造)
銅合金の溶解、鋳造は通常の方法によって行うことができる。所定の化学成分組成に調整した銅合金を例えば電気炉で溶解した後、銅合金鋳塊を鋳造する。
(熱間圧延)
その後、鋳塊を800〜1000℃で0.5時間以上均熱処理後、加工率60%以上の熱間圧延を行い、700℃以上の温度から焼き入れる。700℃よりも低い温度域で焼き入れると粗大な析出物が生成し易くなり、耐応力緩和特性や曲げ加工性が低下する。焼き入れは800℃以上の温度で行うことが好ましい。
(Melting casting)
The melting and casting of the copper alloy can be performed by ordinary methods. After the copper alloy adjusted to a predetermined chemical composition is melted in, for example, an electric furnace, a copper alloy ingot is cast.
(Hot rolling)
Thereafter, the ingot is subjected to a soaking treatment at 800 to 1000 ° C. for 0.5 hours or more, then hot-rolled with a processing rate of 60% or more, and quenched from a temperature of 700 ° C. or more. When quenched in a temperature range lower than 700 ° C., coarse precipitates are easily generated, and the stress relaxation resistance and bending workability are lowered. The quenching is preferably performed at a temperature of 800 ° C. or higher.
(熱間圧延後の加工熱処理)
続いて、冷間圧延と熱処理を行って(必要に応じて繰り返し)、所望の厚みを有する銅合金条に仕上げる。加工熱処理の工程には、冷間圧延⇒時効処理、冷間圧延⇒溶体化処理⇒冷間圧延⇒時効処理、冷間圧延⇒再結晶焼鈍⇒冷間圧延⇒時効処理、冷間圧延⇒時効処理⇒冷間圧延⇒時効処理、等のパターンがあり得るが、最終冷間圧延後の熱処理は時効処理とする。溶体化処理は、合金元素の少なくとも一部が固溶する温度に昇温・保持した後、急冷する熱処理であり、再結晶焼鈍は、再結晶温度以上の温度に加熱する熱処理であり、冷却条件は特に問わない。時効処理は、Cr単体、Cr−Si、Cr−Si−Tiなどの金属間化合物を形成させるための析出処理が目的である。時効処理はコイルの状態(バッチ処理)で、350〜550℃の温度に15分〜10時間保持する条件で行う。ただし、保持時間を2時間以上とし、硬度ができるだけ高くかつ伸びが10%以上となる保持温度を選択するのが適切である。この時効処理でコイルに再結晶は生じない。
(Processing heat treatment after hot rolling)
Subsequently, cold rolling and heat treatment are performed (repeat as necessary) to finish a copper alloy strip having a desired thickness. In the process of thermomechanical treatment, cold rolling ⇒ aging treatment, cold rolling ⇒ solution treatment ⇒ cold rolling ⇒ aging treatment, cold rolling ⇒ recrystallization annealing ⇒ cold rolling ⇒ aging treatment, cold rolling ⇒ aging treatment ⇒Cold rolling⇒Aging treatment may be possible, but the heat treatment after the final cold rolling is aging treatment. Solution treatment is a heat treatment in which at least a part of the alloy element is heated and held at a temperature at which a solid solution is formed, and then rapidly cooled, and recrystallization annealing is a heat treatment in which the temperature is raised to a temperature higher than the recrystallization temperature. Is not particularly limited. The purpose of the aging treatment is a precipitation treatment for forming an intermetallic compound such as Cr alone, Cr—Si, or Cr—Si—Ti. The aging treatment is performed under the condition that the coil is kept (batch treatment) and maintained at a temperature of 350 to 550 ° C. for 15 minutes to 10 hours. However, it is appropriate to select a holding temperature at which the holding time is 2 hours or more, the hardness is as high as possible, and the elongation is 10% or more. This aging treatment does not cause recrystallization of the coil.
(時効処理後の工程)
時効処理後の銅合金条(コイル)を巻きほどきながら、連続式ストレッチャーレベラー、ローラーレベラー、テンションレベラーなどの歪み矯正設備に通板し、銅合金条の巻癖を矯正する。短尺条材の場合、ストレッチャーを利用することも可能である。この矯正工程において、銅合金条は軽度の塑性変形を受け、ばね限界値及び耐応力緩和特性が低下する。このため、巻癖の矯正に続き、歪み取り焼鈍(連続焼鈍による歪除去)を行う。歪み取り焼鈍は、300〜400℃の温度範囲に30秒〜15分保持する条件で行う。
(Process after aging treatment)
While unrolling the copper alloy strip (coil) after aging treatment, it passes through distortion correction equipment such as a continuous stretcher leveler, roller leveler, and tension leveler to correct the winding of the copper alloy strip. In the case of short strip material, it is also possible to use a stretcher. In this straightening process, the copper alloy strip is subjected to slight plastic deformation, and the spring limit value and the stress relaxation resistance are reduced. For this reason, distortion correction annealing (strain removal by continuous annealing) is performed following curl correction. The strain relief annealing is performed under the condition that the temperature is kept at 300 to 400 ° C. for 30 seconds to 15 minutes.
歪み取り焼鈍により、先に図1を参照して説明したとおり、銅合金条のばね限界値及び耐応力緩和特性を回復(向上)させることができる。特にT.D.のばね限界値kb0.1Tは、時効処理後の値を上回る値にまで向上させることができる。
時効処理後の銅合金条の圧延方向に対し平行な断面の顕微鏡組織写真(実施例のNo.4)を図2に示す。図2に示すように、再結晶組織ではなく、結晶粒組織が圧延方向に沿って大きく伸長した繊維状の加工組織が観察される。
歪み取り焼鈍に続き、実機の場合、銅合金条の両端を50〜100mm切り捨て、条幅10〜300mmでスリットを行い、コイルに巻いて銅合金条製品を得る。
By the strain relief annealing, the spring limit value and the stress relaxation resistance characteristic of the copper alloy strip can be recovered (improved) as described above with reference to FIG. In particular, T.W. D. The spring limit value kb0.1T of can be improved to a value exceeding the value after the aging treatment.
A microstructure photograph (No. 4 of an Example) of a cross section parallel to the rolling direction of the copper alloy strip after the aging treatment is shown in FIG. As shown in FIG. 2, not a recrystallized structure, but a fibrous processed structure in which the crystal grain structure greatly extends along the rolling direction is observed.
In the case of an actual machine following strain relief annealing, both ends of the copper alloy strip are cut off by 50 to 100 mm, slitted with a strip width of 10 to 300 mm, and wound on a coil to obtain a copper alloy strip product.
[実施例1]
以下、本発明の規定を満たす実施例を、本発明の規定を満たさない比較例と比較し、本発明の効果について説明する。
まず、表1に示す種々の合金成分を有する銅合金を溶製した後、ブックモールドに鋳造して、厚さ70mm×幅180mmの鋳塊を得た。
この鋳塊を950℃で1時間均熱処理後、熱間圧延して板厚を20mmとし、700℃以上の温度から焼入れを行った。次に、焼き入れ後の銅合金板の両面を厚さ1mm程度研磨して表面の酸化スケールを除去した。続いて冷間圧延により厚さ0.15mmの条材とし、内径300mmにコイル状に巻き取った。
[Example 1]
Hereinafter, the effect of the present invention will be described by comparing an example satisfying the definition of the present invention with a comparative example not satisfying the definition of the present invention.
First, after melting a copper alloy having various alloy components shown in Table 1, it was cast into a book mold to obtain an ingot having a thickness of 70 mm and a width of 180 mm.
This ingot was soaked at 950 ° C. for 1 hour, then hot rolled to a thickness of 20 mm, and quenched from a temperature of 700 ° C. or higher. Next, both surfaces of the copper alloy plate after quenching were polished to a thickness of about 1 mm to remove the oxide scale on the surface. Subsequently, it was formed into a strip having a thickness of 0.15 mm by cold rolling, and wound into a coil shape with an inner diameter of 300 mm.
この条材に対し、保持温度が350〜550℃、保持時間が2時間の熱処理(時効処理)を施した。この時効処理は、加熱速度を40〜90℃/分として保持温度まで昇温し、2時間保持後、冷却速度を40〜90℃/分として150℃以下まで降温し、炉内から取り出した。その後、この条材に対しストレッチャーにより歪矯正を行い、最後に350℃の温度で30秒の熱処理(歪取り焼鈍)を行った。 This strip was subjected to heat treatment (aging treatment) at a holding temperature of 350 to 550 ° C. and a holding time of 2 hours. In this aging treatment, the temperature was raised to a holding temperature at a heating rate of 40 to 90 ° C./min, held for 2 hours, then the temperature was lowered to 150 ° C. or less at a cooling rate of 40 to 90 ° C./min, and taken out from the furnace. Thereafter, the strip material was subjected to distortion correction by a stretcher, and finally, heat treatment (strain relief annealing) was performed at a temperature of 350 ° C. for 30 seconds.
時効処理後の銅合金条、歪み矯正後の銅合金条、及び歪み取り焼鈍後の銅合金条を供試材として、下記要領でL反り、導電率、ビッカース硬さ、0.2%耐力、ばね限界値、応力緩和率を測定した。その結果を表2,3に示す。
(L反りの測定)
各供試材から、圧延方向が長手となるように幅60mm、長さ500mmの試験片を切り取り、圧延方向を上下方向として垂直な壁にクリップで固定した。固定箇所は上端から50mmの位置とし、下端と壁との距離をL反りの値とした。
Using copper alloy strips after aging treatment, copper alloy strips after strain correction, and copper alloy strips after strain relief annealing as test materials, L warpage, conductivity, Vickers hardness, 0.2% proof stress, The spring limit value and the stress relaxation rate were measured. The results are shown in Tables 2 and 3.
(Measurement of L warpage)
A test piece having a width of 60 mm and a length of 500 mm was cut out from each sample material so that the rolling direction became the longitudinal direction, and fixed with a clip on a vertical wall with the rolling direction as the vertical direction. The fixed location was 50 mm from the upper end, and the distance between the lower end and the wall was the value of L warpage.
(導電率の測定)
導電率の測定は、供試材から長手方向がL.D.となる試験片を切り出し、JISH0505に規定されている非鉄金属材料導電率測定法に準拠し、ダブルブリッジを用いた四端子法で体積抵抗率を測定することにより行った。測定された体積抵抗率を、万国標準軟銅(International Annealed Copper Standard)の体積抵抗率1.7241×10−8Ω・mで除し、百分率で表すことにより、導電率を求めた。導電率が65%IACS以上であったものを合格と評価した。
(Measurement of conductivity)
In the measurement of electrical conductivity, the longitudinal direction from the specimen is L.P. D. The test piece was cut out, and volume resistivity was measured by a four-terminal method using a double bridge in accordance with a nonferrous metal material conductivity measurement method defined in JISH0505. The measured volume resistivity was divided by the volume resistivity of 1.72 × 10 −8 Ω · m of universal standard annealed copper (International Annealed Copper Standard) and expressed as a percentage to obtain the conductivity. Those having an electrical conductivity of 65% IACS or higher were evaluated as acceptable.
(低試験力ビッカース硬さの測定)
JISZ2244に規定されている微小硬さ試験方法に準拠し、試験加重4.90N(=0.5kgf)で供試材の圧延面の硬さを測定した。
(0.2%耐力の測定)
長手方向がT.D.となるように、供試材からJIS2241に規定されたJIS5号試験片を作成した。この試験片を用い、JISZ2241に規定された引張試験を室温にて行い、歪が0.2%となるときの強度(0.2%耐力)を測定した。0.2%耐力が550MPa以上を合格と評価した。
(Measurement of low test force Vickers hardness)
The hardness of the rolling surface of the test material was measured at a test load of 4.90 N (= 0.5 kgf) in accordance with the microhardness test method specified in JISZ2244.
(Measurement of 0.2% proof stress)
The longitudinal direction is T.P. D. A JIS No. 5 test piece defined in JIS2241 was prepared from the test material. Using this test piece, the tensile test specified in JISZ2241 was performed at room temperature, and the strength (0.2% yield strength) when the strain was 0.2% was measured. A 0.2% proof stress was evaluated as 550 MPa or higher.
(ばね限界値の測定)
ばね限界値は、株式会社アカシ製(APT型)モーメント式試験機を用い、JISH3130に準拠した繰り返したわみ式試験を行って測定した。供試材から、長手方向がL.D.となる試験片と長手方向がT.D.となる試験片(いずれも幅10mm、長さ60mm)を切り出した。スパン長さlを(4000×t)1/2(tは条材の厚み)とし、自由端から約3mmの位置を負荷点とし、モーメント負荷応力を段階的に増加させ、各負荷応力での永久たわみ量を測定し、これを永久たわみ量が0.1mmを超えるまで行った。永久たわみ量0.1mm前後の負荷応力から、永久たわみ量0.1mmに相当する表面最大応力値を算出し、ばね限界値とした。L.D.のばね限界値kb0.1LとT.D.のばね限界値kb0.1Tが、前記不等式(1)、(2)を満たすものを合格と評価した。
(Measurement of spring limit value)
The spring limit value was measured by performing a repeated deflection test in accordance with JISH3130 using an Akashi (APT type) moment tester. From the specimen, the longitudinal direction is L.P. D. The test piece and the longitudinal direction are T.P. D. Test specimens (both 10 mm wide and 60 mm long) were cut out. The span length l is (4000 × t) 1/2 (t is the thickness of the strip), the load point is about 3 mm from the free end, and the moment load stress is increased step by step. The amount of permanent deflection was measured and this was done until the amount of permanent deflection exceeded 0.1 mm. The surface maximum stress value corresponding to the permanent deflection amount of 0.1 mm was calculated from the load stress around the permanent deflection amount of 0.1 mm, and was used as the spring limit value. L. D. Spring limit value kb 0.1 L and T. D. Those having a spring limit value kb0.1T satisfying the inequalities (1) and (2) were evaluated as acceptable.
(応力緩和率の測定)
応力緩和率は、片持ち梁方式によって測定した。供試材から、長手方向がT.D.となる試験片(幅10mm、長さ60mm)を切り出した。試験片の一端を剛体試験台に固定し、固定端から一定距離(スパン長さ)の位置で試験片に10mmの初期たわみ変位dを与え、固定端に0.2%耐力の80%に相当する表面応力を負荷した。スパン長さは、日本伸銅協会技術標準(JCBA−T309:2004)に規定されている「銅及び銅合金薄板条の曲げによる応力緩和試験方法」により算出した。試験片を剛体試験台に取り付けた状態で、一定温度に保持されているオーブン中に装入し、一定時間保持した後に取り出し、初期たわみ変位d(10mm)を取り去ったときの永久たわみ変位δを測定し、応力緩和率SRRT=(δ/d)×100を計算した。
(Measurement of stress relaxation rate)
The stress relaxation rate was measured by the cantilever method. From the specimen, the longitudinal direction is T.W. D. A test piece (width 10 mm, length 60 mm) was cut out. One end of the test piece is fixed to a rigid test stand, and an initial deflection displacement d of 10 mm is given to the test piece at a certain distance (span length) from the fixed end, corresponding to 80% of 0.2% proof stress at the fixed end. Loaded surface stress. The span length was calculated by a “stress relaxation test method by bending copper and copper alloy sheet strip” defined in the Japan Copper and Brass Association Technical Standard (JCBA-T309: 2004). With the test piece mounted on a rigid test stand, the sample was placed in an oven maintained at a constant temperature, held for a certain period of time, and then removed, and the permanent deflection displacement δ when the initial deflection displacement d (10 mm) was removed was calculated. The stress relaxation rate SRRT = (δ / d) × 100 was calculated.
加熱条件は、社団法人自動車技術会が制定する日本自動車技術会規格(JASO)において、150℃で1000時間の加熱条件が規定されているが、本試験では180℃で24時間の加熱条件にて加速試験を実施した。ラーソンミラー換算法(L.M.P.=T(20+logt))によれば、180℃で24時間の加熱条件は、150℃で1000時間の加熱条件に相当する。上記ラーソンミラー換算法において、Tは絶対温度(K)、tは時間である。なお、本実施例では、表1のNo.4及びNo.7の試験片について、180℃で24時間加熱した場合の応力緩和率と、150℃で1000時間加熱した場合の応力緩和率を測定し、ラーソンミラー換算法の妥当性を確認済みである。応力緩和率SRRTは、15%以下を合格と評価した。 As for the heating conditions, the Japan Automobile Engineers Association standard (JASO) established by the Japan Society for Automotive Engineers defines heating conditions at 150 ° C for 1000 hours. In this test, heating conditions are at 180 ° C for 24 hours. An accelerated test was conducted. According to the Larson Miller conversion method (LMPP = T (20 + logt)), the heating condition at 180 ° C. for 24 hours corresponds to the heating condition at 150 ° C. for 1000 hours. In the Larson Miller conversion method, T is an absolute temperature (K), and t is time. In this example, No. 1 in Table 1 was used. 4 and no. About the test piece of 7, the stress relaxation rate at the time of heating at 180 degreeC for 24 hours and the stress relaxation rate at the time of heating at 150 degreeC for 1000 hours were measured, and the validity of the Larson mirror conversion method has been confirmed. The stress relaxation rate SRRT was evaluated as 15% or less as acceptable.
表2,3において、No.1〜10の銅合金条は、本発明の合金組成を満たす。No.1〜10の歪み取り焼鈍後の銅合金条は、L反り、導電率、0.2%耐力、T.D.のばね限界値、T.D.とL.D.のばね限界値の異方性レベル(不等式(2)の中辺)、及び応力緩和率が全て本発明の規定範囲内である。この銅合金条は、巻き癖が矯正され、高強度、高導電率、高ばね限界値及び優れた耐応力緩和特性を有する。
一方、No.1〜10の銅合金条でも、時効処理後及び歪み矯正後のものは、これらの特性のいずれか1つ以上が本発明の規定範囲外になっている。具体的に、時効処理後は、No.1〜10の全てでL反りが本発明の規定を超え、応力緩和率も本発明の規定を外れるものが多い。歪み矯正後は、No.1〜10の全てで応力緩和率が本発明の規定を外れ、T.D.のばね限界値は本発明の規定に達しないものも多い。
In Tables 2 and 3, no. 1 to 10 copper alloy strips satisfy the alloy composition of the present invention. No. The copper alloy strips after strain relief annealing of 1 to 10 have L warpage, electrical conductivity, 0.2% proof stress, T.P. D. Spring limit value of T. D. And L. D. The anisotropy level of the spring limit value (the middle side of inequality (2)) and the stress relaxation rate are all within the specified range of the present invention. This copper alloy strip has curled wrinkles and has high strength, high conductivity, high spring limit value, and excellent stress relaxation resistance.
On the other hand, no. Even in the case of 1 to 10 copper alloy strips, one or more of these characteristics are outside the specified range of the present invention after aging treatment and after distortion correction. Specifically, after aging treatment, no. In all of 1 to 10, the L warpage exceeds the definition of the present invention, and the stress relaxation rate is often outside the definition of the present invention. After correcting the distortion, no. In all of 1 to 10, the stress relaxation rate deviates from the definition of the present invention. D. In many cases, the spring limit value does not meet the requirements of the present invention.
No.1〜10の銅合金条の個々の特性をみると、下記のとおりである。
L反りは、時効処理後は大きいが、歪み矯正後及び歪み取り焼鈍後は、No.1〜10の全てで改善している。
導電率は、時効処理後、歪み矯正後及び歪み取り焼鈍後で差がない。
0.2%耐力は、時効処理後、歪み矯正後及び歪み取り焼鈍後でほとんど差がない。
T.D.のばね限界値は、No.1〜10の全てで歪み矯正後に低下するが、歪み取り焼鈍後は大きく向上し、No.1〜10の全てで時効処理後の値を上回っている。一方、L.D.のばね限界値は、歪み矯正後に大きく低下し、歪み取り焼鈍後にやや改善するが、No.1〜10の全てで時効処理後の値に達していない。
T.D.とL.D.のばね限界値の異方性のレベル(不等式(2)の中辺)は、歪み取り焼鈍後はNo.1〜10の全てで本発明の規定を満たす。
応力緩和率は、歪み矯正後に増加するものがほとんどだが、No.1〜10の全てで歪み取り焼鈍後に大きく低下し、本発明の規定を満たすようになる。
No. The individual characteristics of 1 to 10 copper alloy strips are as follows.
The L warpage is large after the aging treatment, but after the distortion correction and after the strain relief annealing, No. All of 1-10 are improved.
There is no difference in electrical conductivity after aging treatment, after strain correction and after strain relief annealing.
The 0.2% proof stress is almost the same after aging treatment, after strain correction and after strain relief annealing.
T.A. D. The spring limit value of No. In all of Nos. 1 to 10, it decreases after straightening the strain, but greatly improved after strain relief annealing. All of 1 to 10 exceed the value after the aging treatment. On the other hand, L. D. The spring limit value of No. 2 greatly decreases after strain correction and slightly improves after strain relief annealing. All of 1 to 10 have not reached the value after aging treatment.
T.A. D. And L. D. The level of anisotropy of the spring limit value (the middle side of inequality (2)) is No. after strain relief annealing. All of 1 to 10 satisfy the provisions of the present invention.
Most of the stress relaxation rate increases after distortion correction. In all of 1 to 10, it greatly decreases after strain relief annealing and satisfies the provisions of the present invention.
本発明の合金組成を満たさないNo.11〜20は、前記特性の1又は2以上が本発明の規定範囲外である。No.11〜20の個々の特性をみると、下記のとおりである。
No.11,12は、Tiの含有量が過剰で固溶量が増え、導電率が低い。
No.13は、Crの含有量が不足するため、0.2%耐力及びT.D.のばね限界値が低い。
No.14は、Crの含有量が過剰なため、応力緩和率が大きい。
No.15は、Crの含有量が不足するため、0.2%耐力及びT.D.のばね限界値が低い。
No.16は、Crの含有量が過剰なため、応力緩和率が大きい。
No.17,18は、Tiの含有量が不足するため、0.2%耐力及びT.D.のばね限界値が低く(No.17)、又は応力緩和率が高い(No.18)。
No.19,20は、その他元素の含有量が過剰なため、それらの固溶量が増え、導電率が低い。また、No.20は応力緩和特性が低い。
No. which does not satisfy the alloy composition of the present invention. In 11 to 20, one or more of the above characteristics are outside the specified range of the present invention. No. The individual characteristics 11 to 20 are as follows.
No. In Nos. 11 and 12, the Ti content is excessive, the solid solution amount is increased, and the electrical conductivity is low.
No. No. 13 has a 0.2% proof stress and T.I. D. The spring limit value is low.
No. No. 14 has a large stress relaxation rate because the Cr content is excessive.
No. 15 has a 0.2% proof stress and a T.I. D. The spring limit value is low.
No. No. 16 has a large stress relaxation rate because the Cr content is excessive.
No. 17 and 18 have 0.2% proof stress and T.I. D. The spring limit value is low (No. 17) or the stress relaxation rate is high (No. 18).
No. Nos. 19 and 20 have an excessive content of other elements, so the amount of their solid solution increases and the conductivity is low. No. No. 20 has low stress relaxation characteristics.
[実施例2]
表4に示す種々の合金成分を有する銅合金(No.21〜25)を実機にて溶製した後、厚さ200mm×幅500mm×長さ2000mmの鋳塊を連続鋳造した。なお、No.21〜25の組成は、表1に示すNo.1,2,4,5,6に近い。
この鋳塊を950℃で1時間以上均熱処理後、熱間圧延して板厚を20mmとし、700℃以上の温度から焼入れを行った。次に、焼き入れ後の銅合金板の両面を厚さ1mm程度研磨して表面の酸化スケールを除去した。続いて、冷間圧延により厚さ0.15mmの条材とし、これを引張強さ150MPaが負荷されるよう内径300mmにコイル状に巻き取った。
[Example 2]
Copper alloys having various alloy components shown in Table 4 (Nos. 21 to 25) were melted with an actual machine, and an ingot having a thickness of 200 mm, a width of 500 mm, and a length of 2000 mm was continuously cast. In addition, No. The compositions of Nos. 21 to 25 are Nos. Shown in Table 1. Close to 1, 2, 4, 5 and 6.
The ingot was soaked at 950 ° C. for 1 hour or longer, then hot rolled to a plate thickness of 20 mm, and quenched from a temperature of 700 ° C. or higher. Next, both surfaces of the copper alloy plate after quenching were polished to a thickness of about 1 mm to remove the oxide scale on the surface. Subsequently, a strip having a thickness of 0.15 mm was formed by cold rolling, and this was wound in a coil shape with an inner diameter of 300 mm so that a tensile strength of 150 MPa was applied.
このコイルに対し、保持温度が350〜550℃、保持時間が2時間の熱処理(時効処理)を施した。この時効処理は、加熱速度を40〜90℃/分として保持温度まで昇温し、2時間保持後、冷却速度を40〜90℃/分として150℃以下まで降温し、炉内から取り出した。その後、コイルを巻ほどきながら、張力を200〜400kgかけた状態で直径80mmのロールにより引張と圧縮を繰り返し行うテンションレベラーにより歪矯正を施した後、コイルを長手方向に2分割した。
半分のコイルは500℃に保持された炉を速度20m/分で通板する連続焼鈍(歪み取り焼鈍)を行って内径400mmで巻き取り、銅合金条(コイル)を得た。残りの半分のコイル(内径400mm)は歪取り焼鈍を行わず比較材とした。また、No.23の歪取り焼鈍後のコイルは、巻きほどきながら条幅30mmにスリットを行い、再度内径400mmで巻き取った(No.26とした)。
The coil was subjected to heat treatment (aging treatment) with a holding temperature of 350 to 550 ° C. and a holding time of 2 hours. In this aging treatment, the temperature was raised to a holding temperature at a heating rate of 40 to 90 ° C./min, held for 2 hours, then the temperature was lowered to 150 ° C. or less at a cooling rate of 40 to 90 ° C./min, and taken out from the furnace. Then, after unwinding the coil, strain was corrected by a tension leveler that repeatedly applied tension and compression with a roll having a diameter of 80 mm while applying a tension of 200 to 400 kg, and then the coil was divided into two in the longitudinal direction.
Half of the coil was subjected to continuous annealing (strain relief annealing) through which a furnace maintained at 500 ° C. was passed at a speed of 20 m / min, and wound with an inner diameter of 400 mm to obtain a copper alloy strip (coil). The remaining half of the coil (inner diameter: 400 mm) was used as a comparative material without strain relief annealing. No. The coil after strain relief annealing of No. 23 was slit to a strip width of 30 mm while being unwound, and was wound again with an inner diameter of 400 mm (referred to as No. 26).
時効処理後の銅合金条、歪み矯正後の銅合金条(歪み取り焼鈍を行わなかったコイル)、歪み取り焼鈍後の銅合金条、及び歪み取り焼鈍後スリットした銅合金条(No.26)を供試材として、前記要領でL反り、導電率、ビッカース硬さ、0.2%耐力、ばね限界値、応力緩和率を測定した。その結果を、表5に示す。
なお、スリット後の供試材(No.26)の場合、条幅が30mmと狭い。このため、0.2%耐力の測定では、平行部長さが10mmとなる引張試験片を放電加工で作成した。また、ばね限界値と応力緩和率の測定では、幅10mm、長さ30mmの試験片を切り出した。ただし、ばね限界値の測定においてスパン長さは同じとした。また、応力緩和率の測定では、たわみ量を小さくした(固定端に0.2%耐力の80%に相当する表面応力を負荷する点は同じ)。さらにL反りの測定において、試験片の幅はNo.21〜25が500mm、No.26が30mmである。
Copper alloy strip after aging treatment, copper alloy strip after strain correction (coil not subjected to strain relief annealing), copper alloy strip after strain relief annealing, and copper alloy strip slit after strain relief annealing (No. 26) As a test material, L warpage, conductivity, Vickers hardness, 0.2% proof stress, spring limit value, and stress relaxation rate were measured as described above. The results are shown in Table 5.
In the case of the test material after slitting (No. 26), the width of the strip is as narrow as 30 mm. For this reason, in the measurement of 0.2% yield strength, a tensile test piece having a parallel part length of 10 mm was prepared by electric discharge machining. In the measurement of the spring limit value and the stress relaxation rate, a test piece having a width of 10 mm and a length of 30 mm was cut out. However, the span length was the same in the measurement of the spring limit value. Moreover, in the measurement of the stress relaxation rate, the amount of deflection was reduced (the same point that surface stress corresponding to 80% of 0.2% proof stress was applied to the fixed end). Furthermore, in the measurement of the L warp, the width of the test piece was No. Nos. 21 to 25 are 500 mm, no. 26 is 30 mm.
表5に示すように、No.21〜25において、L反り、導電率、ビッカース強度、及び0.2%耐力は、歪み矯正後と歪み取り焼鈍後で大きい違いはない。しかし、ばね限界値はT.D.及びL.D.共に歪み矯正後に低下するが、歪み取り焼鈍後は大きく向上し、特にT.D.のばね限界値は、全て時効処理後の値を大きく上回っている。また、歪み取り焼鈍後は、T.D.とL.D.のばね限界値の異方性レベル(不等式(2)の中辺)、及び応力緩和率が、全て本発明の規定範囲内に入っている。
No.26の供試材はスリット後のコイルであるが、スリット前のコイル(No.23)とほぼ同等レベルの特性を有している。
As shown in Table 5, no. In Nos. 21 to 25, L warpage, conductivity, Vickers strength, and 0.2% proof stress are not significantly different after distortion correction and strain relief annealing. However, the spring limit value is T.W. D. And L. D. Both decrease after strain correction, but greatly improve after strain relief annealing. D. The spring limit values of all are much higher than the values after aging treatment. In addition, after strain relief annealing, T.W. D. And L. D. The anisotropy level (the middle side of inequality (2)) and the stress relaxation rate are all within the specified range of the present invention.
No. The test material 26 is a coil after slitting, but has characteristics almost equal to those of the coil before slitting (No. 23).
Claims (2)
ただし、上記L反りの値は、圧延方向が長手となるように銅合金条から切り取った幅60mm、長さ500mmの試験片を、圧延方向を上下方向とし垂直な壁に固定箇所を上端から50mmの位置としてクリップで固定したときの下端と壁との距離である。
However, the value of the L warp is 50 mm from the upper end of a test piece having a width of 60 mm and a length of 500 mm cut from the copper alloy strip so that the rolling direction becomes the longitudinal direction, and the vertical direction of the rolling direction is fixed to a vertical wall. This is the distance between the lower end and the wall when fixed with a clip.
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JP5470483B1 (en) * | 2012-10-22 | 2014-04-16 | Jx日鉱日石金属株式会社 | Copper alloy sheet with excellent conductivity and stress relaxation properties |
JP5449595B1 (en) * | 2013-03-25 | 2014-03-19 | Jx日鉱日石金属株式会社 | Copper alloy sheet with excellent conductivity and bending deflection coefficient |
JP6133178B2 (en) * | 2013-09-06 | 2017-05-24 | 古河電気工業株式会社 | Copper alloy sheet and manufacturing method thereof |
JP6266354B2 (en) * | 2014-01-15 | 2018-01-24 | 株式会社神戸製鋼所 | Copper alloy for electrical and electronic parts |
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2016
- 2016-03-31 JP JP2016071369A patent/JP6283048B2/en not_active Expired - Fee Related
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2017
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JP2017179535A (en) | 2017-10-05 |
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