JP6165417B2 - 構成要素及び異なる粒子構造を有する領域を有する構成要素を製造する方法 - Google Patents
構成要素及び異なる粒子構造を有する領域を有する構成要素を製造する方法 Download PDFInfo
- Publication number
- JP6165417B2 JP6165417B2 JP2012104405A JP2012104405A JP6165417B2 JP 6165417 B2 JP6165417 B2 JP 6165417B2 JP 2012104405 A JP2012104405 A JP 2012104405A JP 2012104405 A JP2012104405 A JP 2012104405A JP 6165417 B2 JP6165417 B2 JP 6165417B2
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- JP
- Japan
- Prior art keywords
- preforms
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- component
- precipitation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims description 48
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 239000002245 particle Substances 0.000 title claims description 18
- 229910045601 alloy Inorganic materials 0.000 claims description 78
- 239000000956 alloy Substances 0.000 claims description 78
- 238000005304 joining Methods 0.000 claims description 36
- 238000005242 forging Methods 0.000 claims description 33
- 238000010438 heat treatment Methods 0.000 claims description 30
- 238000003466 welding Methods 0.000 claims description 25
- 229910000601 superalloy Inorganic materials 0.000 claims description 24
- 238000001556 precipitation Methods 0.000 claims description 22
- 239000013078 crystal Substances 0.000 claims description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- 229910052799 carbon Inorganic materials 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 11
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 2
- 229910052796 boron Inorganic materials 0.000 claims description 2
- 238000007670 refining Methods 0.000 claims 2
- 230000002401 inhibitory effect Effects 0.000 claims 1
- 238000004881 precipitation hardening Methods 0.000 claims 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 27
- 229910052759 nickel Inorganic materials 0.000 description 13
- 239000000463 material Substances 0.000 description 11
- 239000007789 gas Substances 0.000 description 9
- 239000003966 growth inhibitor Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 238000005728 strengthening Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 230000035882 stress Effects 0.000 description 5
- 238000005266 casting Methods 0.000 description 4
- 238000005336 cracking Methods 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- 230000009977 dual effect Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 239000011573 trace mineral Substances 0.000 description 3
- 235000013619 trace mineral Nutrition 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 229910001026 inconel Inorganic materials 0.000 description 2
- 229910001235 nimonic Inorganic materials 0.000 description 2
- 238000004663 powder metallurgy Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000005468 ion implantation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000009718 spray deposition Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3033—Ni as the principal constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/4932—Turbomachine making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/4932—Turbomachine making
- Y10T29/49325—Shaping integrally bladed rotor
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Forging (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/100,364 US8918996B2 (en) | 2011-05-04 | 2011-05-04 | Components and processes of producing components with regions having different grain structures |
| US13/100,364 | 2011-05-04 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2013007118A JP2013007118A (ja) | 2013-01-10 |
| JP2013007118A5 JP2013007118A5 (enExample) | 2017-03-02 |
| JP6165417B2 true JP6165417B2 (ja) | 2017-07-19 |
Family
ID=46052641
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2012104405A Expired - Fee Related JP6165417B2 (ja) | 2011-05-04 | 2012-05-01 | 構成要素及び異なる粒子構造を有する領域を有する構成要素を製造する方法 |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US8918996B2 (enExample) |
| EP (1) | EP2520395A3 (enExample) |
| JP (1) | JP6165417B2 (enExample) |
| CA (1) | CA2775920A1 (enExample) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008052030B4 (de) * | 2008-10-16 | 2011-06-16 | Mtu Aero Engines Gmbh | Verfahren zum Verbinden wenigstens einer Turbinenschaufel mit einer Turbinenscheibe oder einem Turbinenring |
| EP2764947A1 (de) * | 2013-02-12 | 2014-08-13 | Siemens Aktiengesellschaft | Fügeverbindungsvorformling, Verfahren zum Fügen sowie Verbundwerkstück mit härtender gamma-prime-Phase umfassenden Fügepartnern |
| FR3009800B1 (fr) * | 2013-08-23 | 2016-02-12 | Snecma | Procede de fabrication d'une piece par soudage de parties |
| US9874099B2 (en) | 2015-07-01 | 2018-01-23 | Electro-Motive Diesel, Inc. | Turbocharger having improved rupture containment |
| EP3239468A1 (de) * | 2016-04-27 | 2017-11-01 | MTU Aero Engines GmbH | Verfahren zum herstellen einer schaufel für eine strömungsmaschine |
| GB201612912D0 (en) * | 2016-07-26 | 2016-09-07 | Rolls Royce Plc | Rotary friction welding |
| US20180105914A1 (en) * | 2016-10-13 | 2018-04-19 | United Technologies Corporation | Hybrid component and method of making |
| US20180104765A1 (en) * | 2016-10-13 | 2018-04-19 | United Technologies Corporation | Hybrid component and method of making |
| GB2560001B (en) * | 2017-02-24 | 2019-07-17 | Rolls Royce Plc | A weld stub arrangement and a method of using the arrangement to make an article |
| US10946476B2 (en) * | 2017-05-11 | 2021-03-16 | Raytheon Technologies Corporation | Heat treatment and stress relief for solid-state welded nickel alloys |
| US10718041B2 (en) * | 2017-06-26 | 2020-07-21 | Raytheon Technologies Corporation | Solid-state welding of coarse grain powder metallurgy nickel-based superalloys |
| US10751843B2 (en) | 2017-06-30 | 2020-08-25 | Honeywell International Inc. | Turbine wheels, turbine engines including the same, and methods of fabricating turbine wheels with improved bond line geometry |
| EP3441166A1 (en) * | 2017-08-08 | 2019-02-13 | Siemens Aktiengesellschaft | Improvements relating to components manufactured from metal alloys |
| US11897065B2 (en) | 2019-11-12 | 2024-02-13 | Honeywell International Inc. | Composite turbine disc rotor for turbomachine |
| US11549374B2 (en) * | 2020-02-18 | 2023-01-10 | Raytheon Technologies Corporation | Gas turbine rotor component and method of manufacture |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3576681A (en) | 1969-03-26 | 1971-04-27 | Gen Electric | Wrought nickel base alloy article |
| US4063939A (en) * | 1975-06-27 | 1977-12-20 | Special Metals Corporation | Composite turbine wheel and process for making same |
| US4479293A (en) * | 1981-11-27 | 1984-10-30 | United Technologies Corporation | Process for fabricating integrally bladed bimetallic rotors |
| JPS58103972A (ja) * | 1981-12-16 | 1983-06-21 | Hitachi Ltd | 超合金耐熱材料の溶接方法 |
| US4820358A (en) | 1987-04-01 | 1989-04-11 | General Electric Company | Method of making high strength superalloy components with graded properties |
| US5106012A (en) | 1989-07-10 | 1992-04-21 | Wyman-Gordon Company | Dual-alloy disk system |
| US4957567A (en) | 1988-12-13 | 1990-09-18 | General Electric Company | Fatigue crack growth resistant nickel-base article and alloy and method for making |
| US5161950A (en) * | 1989-10-04 | 1992-11-10 | General Electric Company | Dual alloy turbine disk |
| US5100050A (en) | 1989-10-04 | 1992-03-31 | General Electric Company | Method of manufacturing dual alloy turbine disks |
| US5527402A (en) | 1992-03-13 | 1996-06-18 | General Electric Company | Differentially heat treated process for the manufacture thereof |
| US6521175B1 (en) | 1998-02-09 | 2003-02-18 | General Electric Co. | Superalloy optimized for high-temperature performance in high-pressure turbine disks |
| US6969238B2 (en) * | 2003-10-21 | 2005-11-29 | General Electric Company | Tri-property rotor assembly of a turbine engine, and method for its preparation |
| JP5109115B2 (ja) * | 2005-04-07 | 2012-12-26 | 国立大学法人 長崎大学 | ニッケル基超合金及びその製造方法 |
| US7891952B2 (en) | 2006-11-28 | 2011-02-22 | General Electric Company | Rotary machine components and methods of fabricating such components |
| US20080124210A1 (en) | 2006-11-28 | 2008-05-29 | Peter Wayte | Rotary assembly components and methods of fabricating such components |
| US8262817B2 (en) * | 2007-06-11 | 2012-09-11 | Honeywell International Inc. | First stage dual-alloy turbine wheel |
| US20090000706A1 (en) * | 2007-06-28 | 2009-01-01 | General Electric Company | Method of controlling and refining final grain size in supersolvus heat treated nickel-base superalloys |
| US8083872B2 (en) * | 2007-08-03 | 2011-12-27 | Rolls-Royce Plc | Method of heat treating a superalloy component and an alloy component |
| JP4719780B2 (ja) * | 2008-09-09 | 2011-07-06 | 株式会社日立製作所 | タービン用の溶接型ロータおよびその製造方法 |
| US8187724B2 (en) * | 2009-02-24 | 2012-05-29 | Honeywell International Inc. | Method of manufacture of a dual alloy impeller |
| US20100329883A1 (en) * | 2009-06-30 | 2010-12-30 | General Electric Company | Method of controlling and refining final grain size in supersolvus heat treated nickel-base superalloys |
| JP2011064077A (ja) * | 2009-09-15 | 2011-03-31 | Toshiba Corp | ガスタービン部品およびその補修方法 |
-
2011
- 2011-05-04 US US13/100,364 patent/US8918996B2/en active Active
-
2012
- 2012-05-01 JP JP2012104405A patent/JP6165417B2/ja not_active Expired - Fee Related
- 2012-05-03 CA CA2775920A patent/CA2775920A1/en not_active Abandoned
- 2012-05-04 EP EP12166871.9A patent/EP2520395A3/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| JP2013007118A (ja) | 2013-01-10 |
| EP2520395A2 (en) | 2012-11-07 |
| US20120279067A1 (en) | 2012-11-08 |
| CA2775920A1 (en) | 2012-11-04 |
| US8918996B2 (en) | 2014-12-30 |
| EP2520395A3 (en) | 2016-08-24 |
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