JP6112873B2 - ナノ繊維材料及びマイクロ繊維材料を製造するための複合紡糸ノズル - Google Patents
ナノ繊維材料及びマイクロ繊維材料を製造するための複合紡糸ノズル Download PDFInfo
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- JP6112873B2 JP6112873B2 JP2013008268A JP2013008268A JP6112873B2 JP 6112873 B2 JP6112873 B2 JP 6112873B2 JP 2013008268 A JP2013008268 A JP 2013008268A JP 2013008268 A JP2013008268 A JP 2013008268A JP 6112873 B2 JP6112873 B2 JP 6112873B2
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- 238000009987 spinning Methods 0.000 title claims description 98
- 239000002131 composite material Substances 0.000 title claims description 74
- 239000002121 nanofiber Substances 0.000 title claims description 26
- 229920001410 Microfiber Polymers 0.000 title claims description 25
- 239000003658 microfiber Substances 0.000 title claims description 25
- 239000000463 material Substances 0.000 title description 12
- 239000000615 nonconductor Substances 0.000 claims description 85
- 239000000835 fiber Substances 0.000 claims description 32
- 239000000203 mixture Substances 0.000 claims description 20
- 239000012811 non-conductive material Substances 0.000 claims description 6
- 239000000243 solution Substances 0.000 description 46
- 229920000642 polymer Polymers 0.000 description 41
- 229920002959 polymer blend Polymers 0.000 description 41
- 239000003570 air Substances 0.000 description 33
- 238000000034 method Methods 0.000 description 24
- 150000001875 compounds Chemical class 0.000 description 14
- 230000015572 biosynthetic process Effects 0.000 description 13
- 230000005686 electrostatic field Effects 0.000 description 12
- 238000009826 distribution Methods 0.000 description 10
- 238000001523 electrospinning Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- 230000008901 benefit Effects 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 9
- 239000010410 layer Substances 0.000 description 9
- 239000007788 liquid Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000008020 evaporation Effects 0.000 description 7
- 238000001704 evaporation Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 238000013461 design Methods 0.000 description 5
- 230000005684 electric field Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 230000002411 adverse Effects 0.000 description 3
- 239000012080 ambient air Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920005615 natural polymer Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 229920001059 synthetic polymer Polymers 0.000 description 2
- 230000002730 additional effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000000877 morphologic effect Effects 0.000 description 1
- 238000009828 non-uniform distribution Methods 0.000 description 1
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- 239000011541 reaction mixture Substances 0.000 description 1
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Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/02—Spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0069—Electro-spinning characterised by the electro-spinning apparatus characterised by the spinning section, e.g. capillary tube, protrusion or pin
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/14—Stretch-spinning methods with flowing liquid or gaseous stretching media, e.g. solution-blowing
Description
et al)(2009年)若しくはラーソン,スプレッツら(Larsen,Spretz et al)(2004年)に記載の通り,静電力の効果は,毛細管ノズルの近傍で流れる空気の接線成分によって更に補助され得る。このような温風ノズルは,予熱空気が吹き付けられる周辺での細い毛細管ニードルの使用と併用される。空気流によって生成される接線力は高分子溶液の表面に作用し,これによりテイラーコーンの形成及び繊維の形成を補助する。したがって,この温風ノズルは,紡糸が困難な高分子混合物の処理に使用される。後者の構成の利点は,空気流の温度が,例えば高分子の放射状組織(polymeric ray)(繊維)の急速な凝固を積極的に補助できるように制御されることである。これが上記の原理が非常に望ましいことの理由である。更に,予熱空気は堆積チャンバ内の気候条件に好ましい影響を与え,よって,高分子混合物に含まれる溶媒の蒸発を加速する。高分子溶液の物理的及び化学的特性に関し,後者の技術は毒性溶液又は界面活性剤の頻繁な使用を必要としない。それにも関わらず,この技術の主な短所は,上記と同様,紡糸処理の効率が低く,かつ,毛細管ノズルの保守及び清掃が複雑なことである。上記全ての技術的解決策の更なる短所は,ノズルの複雑な形状設計にある。細いノズルは導電材料によって包囲されており,該導電材料は,原理上,強い静電力の作用を受けることが特に望ましいノズルのオリフィス周辺に生成された静電場の勾配を実質的に抑制する。このような静電力の減少は,空気流によって生成される力の付加的な作用にも関わらず,紡糸処理の開始を妨げる。別の短所は,金属ノズルに予熱空気を直接接触させることに関し,ここでは,熱伝導によって高分子混合物を加熱し,場合によっては凝固させる。そして,凝固された混合物が,ノズルのオリフィスの内側に堆積し,これを詰まらせ,後続の処理の中断を引き起こす。
2.第1の非導電体
3.内部空間
4.第2の非導電体
5.溝
6.遠位端
7.第3の非導電体
8.第4の非導電体
9.集電極
10.中空シリンダ
11.供給チャネル
12.保持カップ
13.近位端
14.ノズルホルダ
15.チャネル
Claims (2)
- ナノ繊維又はマイクロ繊維を製造するための複合紡糸ノズルであって,前記複合紡糸ノズルが,薄肉電極(1)と,前記薄肉電極(1)の第1の壁に隣接する第1の非導電体(2)とを備え,前記第1の非導電体(2)が,前記薄肉電極(1)と対向し,かつ,並列の溝(5)が形成された壁を有し,前記溝(5)が前記複合紡糸ノズルの遠位端(6)へ延び,かつ,紡糸混合物の供給源に接続された近位端を有し,
前記薄肉電極(1)の第2の壁に隣接し,かつ,前記複合紡糸ノズルの前記遠位端(6)へ空気を向ける第2の非導電体(4)を更に備え,
前記薄肉電極(1)は,表面に前記溝(5)を設けた円筒形の前記第1の非導電体(2)を内部に収容した円筒状外殻の形状を有し,前記第1の非導電体(2)の外面が前記円筒状外殻の内面に隣接し,空気を前記複合紡糸ノズルの前記遠位端(6)へ向けるための前記第2の非導電体(4)が円筒状外殻として形成され,前記薄肉電極(1)は非導電材料から成る円筒状ケーシング(10)内に収容され,前記円筒状ケーシング(10)及び前記第2の非導電体(4)は,空気を前記複合紡糸ノズルの前記遠位端(6)へ向けるために,前記円筒状ケーシング(10)と前記第2の非導電体(4)との間に,同軸の内部空間(3)を画定することを特徴とするナノ繊維又はマイクロ繊維を製造するための複合紡糸ノズル。 - 非導電材料から成る前記円筒状ケーシング(10)の遠位端が,前記薄肉電極(1)の遠位端の高さよりも下に位置することを特徴とする請求項1記載のナノ繊維又はマイクロ繊維を製造するための複合紡糸ノズル。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CZPV2012-33 | 2012-01-19 | ||
CZ20120033A CZ201233A3 (cs) | 2012-01-19 | 2012-01-19 | Zvláknovací kombinovaná tryska pro výrobu nano- a mikrovlákenných materiálu |
Publications (2)
Publication Number | Publication Date |
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JP2013147786A JP2013147786A (ja) | 2013-08-01 |
JP6112873B2 true JP6112873B2 (ja) | 2017-04-12 |
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JP2013008268A Expired - Fee Related JP6112873B2 (ja) | 2012-01-19 | 2013-01-21 | ナノ繊維材料及びマイクロ繊維材料を製造するための複合紡糸ノズル |
Country Status (18)
Country | Link |
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US (1) | US8727756B2 (ja) |
EP (1) | EP2617879B1 (ja) |
JP (1) | JP6112873B2 (ja) |
KR (1) | KR20130085384A (ja) |
CN (1) | CN103215659A (ja) |
AR (1) | AR089745A1 (ja) |
BR (1) | BR102013001427B1 (ja) |
CA (1) | CA2800407A1 (ja) |
CZ (1) | CZ201233A3 (ja) |
DK (1) | DK2617879T3 (ja) |
ES (1) | ES2535133T3 (ja) |
HU (1) | HUE025193T2 (ja) |
IL (1) | IL224284A (ja) |
PL (1) | PL2617879T3 (ja) |
PT (1) | PT2617879E (ja) |
RU (1) | RU2614393C2 (ja) |
SI (1) | SI2617879T1 (ja) |
TW (1) | TW201341606A (ja) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5948370B2 (ja) | 2013-08-08 | 2016-07-06 | 花王株式会社 | ナノファイバ製造装置、ナノファイバの製造方法及びナノファイバ成型体 |
CN108385172A (zh) * | 2018-01-17 | 2018-08-10 | 广州市白云美好滤清器厂 | 一种纳米纤维制造设备 |
CZ309078B6 (cs) * | 2018-05-28 | 2022-01-19 | Contipro A.S. | Zařízení a způsob výroby nano- a/nebo mikrovlákenných vrstev se zvýšenou tloušťkovou rovnoměrností |
CN109853056A (zh) * | 2019-04-10 | 2019-06-07 | 天津工业大学 | 一种辅助电极滚轮式静电纺丝设备 |
CN112609248B (zh) * | 2020-12-30 | 2022-01-14 | 苏州市吴中喷丝板有限公司 | 一种静电熔喷纺丝装置及其方法 |
CN114855286B (zh) * | 2022-05-26 | 2023-04-21 | 青岛大学 | 一种无针静电纺丝装置 |
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US6103181A (en) * | 1999-02-17 | 2000-08-15 | Filtrona International Limited | Method and apparatus for spinning a web of mixed fibers, and products produced therefrom |
DE10136256B4 (de) | 2001-07-25 | 2005-03-31 | Helsa-Werke Gmbh & Co. Kg | Vorrichtung zur Herstellung von Fasern in einem elektrostatischen Spinnverfahren |
US6695992B2 (en) * | 2002-01-22 | 2004-02-24 | The University Of Akron | Process and apparatus for the production of nanofibers |
KR100458946B1 (ko) * | 2002-08-16 | 2004-12-03 | (주)삼신크리에이션 | 나노섬유 제조를 위한 전기방사장치 및 이를 위한방사노즐팩 |
CZ20032421A3 (cs) | 2003-09-08 | 2004-11-10 | Technická univerzita v Liberci | Způsob výroby nanovláken z polymerního roztoku elektrostatickým zvlákňováním a zařízení k provádění způsobu |
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US7887311B2 (en) * | 2004-09-09 | 2011-02-15 | The Research Foundation Of State University Of New York | Apparatus and method for electro-blowing or blowing-assisted electro-spinning technology |
KR100587193B1 (ko) * | 2004-09-15 | 2006-06-08 | 한국생산기술연구원 | 하이브리드 전기방사구금 및 이를 이용한 부직포웹의제조방법 |
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- 2013-01-02 CA CA2800407A patent/CA2800407A1/en not_active Abandoned
- 2013-01-04 EP EP13466001.8A patent/EP2617879B1/en active Active
- 2013-01-04 ES ES13466001.8T patent/ES2535133T3/es active Active
- 2013-01-04 SI SI201330026T patent/SI2617879T1/sl unknown
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- 2013-01-04 HU HUE13466001A patent/HUE025193T2/en unknown
- 2013-01-04 PT PT134660018T patent/PT2617879E/pt unknown
- 2013-01-04 PL PL13466001T patent/PL2617879T3/pl unknown
- 2013-01-09 US US13/737,278 patent/US8727756B2/en active Active
- 2013-01-15 TW TW102101508A patent/TW201341606A/zh unknown
- 2013-01-15 RU RU2013101752A patent/RU2614393C2/ru active
- 2013-01-17 IL IL224284A patent/IL224284A/en active IP Right Grant
- 2013-01-18 CN CN2013100194746A patent/CN103215659A/zh active Pending
- 2013-01-18 KR KR1020130005913A patent/KR20130085384A/ko not_active Application Discontinuation
- 2013-01-18 AR ARP130100147A patent/AR089745A1/es not_active Application Discontinuation
- 2013-01-21 JP JP2013008268A patent/JP6112873B2/ja not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
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SI2617879T1 (sl) | 2015-06-30 |
EP2617879B1 (en) | 2015-02-11 |
CN103215659A (zh) | 2013-07-24 |
AR089745A1 (es) | 2014-09-17 |
RU2614393C2 (ru) | 2017-03-27 |
JP2013147786A (ja) | 2013-08-01 |
RU2013101752A (ru) | 2014-07-20 |
IL224284A (en) | 2016-07-31 |
CZ304097B6 (cs) | 2013-10-16 |
US20140030370A1 (en) | 2014-01-30 |
US8727756B2 (en) | 2014-05-20 |
EP2617879A1 (en) | 2013-07-24 |
BR102013001427B1 (pt) | 2021-02-17 |
PT2617879E (pt) | 2015-05-11 |
CA2800407A1 (en) | 2013-07-19 |
DK2617879T3 (en) | 2015-04-20 |
CZ201233A3 (cs) | 2013-10-16 |
HUE025193T2 (en) | 2016-01-28 |
BR102013001427A2 (pt) | 2014-10-29 |
BR102013001427A8 (pt) | 2020-09-15 |
TW201341606A (zh) | 2013-10-16 |
ES2535133T3 (es) | 2015-05-05 |
PL2617879T3 (pl) | 2015-08-31 |
KR20130085384A (ko) | 2013-07-29 |
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