JP6095723B2 - ギャップ付きコア、これを用いたコイル部品及びコイル部品の製造方法 - Google Patents
ギャップ付きコア、これを用いたコイル部品及びコイル部品の製造方法 Download PDFInfo
- Publication number
- JP6095723B2 JP6095723B2 JP2015113161A JP2015113161A JP6095723B2 JP 6095723 B2 JP6095723 B2 JP 6095723B2 JP 2015113161 A JP2015113161 A JP 2015113161A JP 2015113161 A JP2015113161 A JP 2015113161A JP 6095723 B2 JP6095723 B2 JP 6095723B2
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Links
- 238000004519 manufacturing process Methods 0.000 title description 9
- 238000005520 cutting process Methods 0.000 claims description 107
- 230000002093 peripheral effect Effects 0.000 claims description 43
- 239000011347 resin Substances 0.000 claims description 42
- 229920005989 resin Polymers 0.000 claims description 42
- 238000000576 coating method Methods 0.000 claims description 22
- 239000011248 coating agent Substances 0.000 claims description 20
- 239000000696 magnetic material Substances 0.000 claims description 15
- 125000006850 spacer group Chemical group 0.000 claims description 14
- 238000013459 approach Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 3
- 239000000306 component Substances 0.000 description 29
- 230000008569 process Effects 0.000 description 6
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000008358 core component Substances 0.000 description 4
- 101150112014 Gapdh gene Proteins 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- UGKDIUIOSMUOAW-UHFFFAOYSA-N iron nickel Chemical compound [Fe].[Ni] UGKDIUIOSMUOAW-UHFFFAOYSA-N 0.000 description 1
- XWHPIFXRKKHEKR-UHFFFAOYSA-N iron silicon Chemical compound [Si].[Fe] XWHPIFXRKKHEKR-UHFFFAOYSA-N 0.000 description 1
- -1 iron-aluminum-silicon Chemical compound 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
- H01F17/06—Fixed inductances of the signal type with magnetic core with core substantially closed in itself, e.g. toroid
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F3/00—Cores, Yokes, or armatures
- H01F3/10—Composite arrangements of magnetic circuits
- H01F3/14—Constrictions; Gaps, e.g. air-gaps
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
- H01F17/06—Fixed inductances of the signal type with magnetic core with core substantially closed in itself, e.g. toroid
- H01F17/062—Toroidal core with turns of coil around it
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/255—Magnetic cores made from particles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/266—Fastening or mounting the core on casing or support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2895—Windings disposed upon ring cores
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F37/00—Fixed inductances not covered by group H01F17/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0246—Manufacturing of magnetic circuits by moulding or by pressing powder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Coils Or Transformers For Communication (AREA)
Priority Applications (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015113161A JP6095723B2 (ja) | 2015-06-03 | 2015-06-03 | ギャップ付きコア、これを用いたコイル部品及びコイル部品の製造方法 |
| TW105117006A TWI684191B (zh) | 2015-06-03 | 2016-05-31 | 附間隙鐵芯、使用該鐵芯之線圈零件及線圈零件之製造方法 |
| CN201680019508.3A CN107408444B (zh) | 2015-06-03 | 2016-06-02 | 带缝隙的磁芯、使用其的线圈部件及线圈部件的制造方法 |
| US15/557,654 US10312005B2 (en) | 2015-06-03 | 2016-06-02 | Gapped core, coil component using same, and method for manufacturing coil component |
| KR1020177024209A KR20180016332A (ko) | 2015-06-03 | 2016-06-02 | 갭을 구비한 코어, 이를 사용한 코일 부품 및 코일 부품의 제조 방법 |
| PCT/JP2016/066365 WO2016195002A1 (ja) | 2015-06-03 | 2016-06-02 | ギャップ付きコア、これを用いたコイル部品及びコイル部品の製造方法 |
| EP16803436.1A EP3306627A4 (en) | 2015-06-03 | 2016-06-02 | Gapped core, coil component using same, and method for manufacturing coil component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015113161A JP6095723B2 (ja) | 2015-06-03 | 2015-06-03 | ギャップ付きコア、これを用いたコイル部品及びコイル部品の製造方法 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2016225569A JP2016225569A (ja) | 2016-12-28 |
| JP2016225569A5 JP2016225569A5 (enExample) | 2017-02-09 |
| JP6095723B2 true JP6095723B2 (ja) | 2017-03-15 |
Family
ID=57441330
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2015113161A Active JP6095723B2 (ja) | 2015-06-03 | 2015-06-03 | ギャップ付きコア、これを用いたコイル部品及びコイル部品の製造方法 |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US10312005B2 (enExample) |
| EP (1) | EP3306627A4 (enExample) |
| JP (1) | JP6095723B2 (enExample) |
| KR (1) | KR20180016332A (enExample) |
| CN (1) | CN107408444B (enExample) |
| TW (1) | TWI684191B (enExample) |
| WO (1) | WO2016195002A1 (enExample) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6055871B2 (ja) * | 2015-06-03 | 2016-12-27 | 株式会社エス・エッチ・ティ | コイル部品に用いられるモールドコアの切断方法 |
| CN110957116A (zh) * | 2019-12-09 | 2020-04-03 | 江苏奥玛德新材料科技有限公司 | 一种端面带孔的铁基非晶纳米晶合金铁芯 |
| CN112117116B (zh) * | 2020-10-12 | 2022-03-08 | 深圳市新核瑞科技有限公司 | 铁基或镍基环形磁芯的制造方法 |
| CN113953769A (zh) * | 2021-11-11 | 2022-01-21 | 苏州佰富杏一智能制造有限公司 | 一种电磁阀磁芯的制造方法 |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5849010B2 (ja) * | 1976-08-31 | 1983-11-01 | 三菱電機株式会社 | ギヤツプ付き巻鉄心 |
| JPH04206909A (ja) * | 1990-11-30 | 1992-07-28 | Mitsui Petrochem Ind Ltd | トランス用カットコアの製法 |
| JP3579734B2 (ja) * | 1994-06-27 | 2004-10-20 | Tdk株式会社 | コアケース組立体 |
| US6300857B1 (en) * | 1997-12-12 | 2001-10-09 | Illinois Tool Works Inc. | Insulating toroid cores and windings |
| JP3309372B2 (ja) * | 1999-01-18 | 2002-07-29 | 株式会社エス・エッチ・ティ | コイル装置及びその製造方法 |
| US6243940B1 (en) * | 1999-05-11 | 2001-06-12 | Larry D. Rund | Laser gapping of magnetic cores |
| US6512438B1 (en) * | 1999-12-16 | 2003-01-28 | Honeywell International Inc. | Inductor core-coil assembly and manufacturing thereof |
| EP1166292A1 (en) * | 2000-01-12 | 2002-01-02 | Koninklijke Philips Electronics N.V. | Method of manufacturing a substantially closed core, core, and magnetic coil |
| JP3794928B2 (ja) * | 2000-04-17 | 2006-07-12 | 東京精電株式会社 | 低騒音・低損失リアクトル |
| EP1414051B1 (en) * | 2001-07-03 | 2013-02-13 | SHT Corporation Limited | Method for manufacturing coil device |
| US7113068B2 (en) * | 2001-07-06 | 2006-09-26 | Chin-Kuo Chou | Winding structure of inductor used in power factor correction circuit |
| US6762666B2 (en) * | 2002-05-07 | 2004-07-13 | Defond Manufacturing Limited | Toroidal core for a toroid |
| US7142085B2 (en) * | 2002-10-18 | 2006-11-28 | Astec International Limited | Insulation and integrated heat sink for high frequency, low output voltage toroidal inductors and transformers |
| US20050001709A1 (en) | 2003-07-03 | 2005-01-06 | Pais Martin R. | Inductive device and methods for assembling same |
| JP2006351662A (ja) | 2005-06-14 | 2006-12-28 | Sumitomo Electric Ind Ltd | リアクトルの製造方法 |
| US7808359B2 (en) * | 2005-10-21 | 2010-10-05 | Rao Dantam K | Quad-gapped toroidal inductor |
| US7746211B2 (en) * | 2006-12-27 | 2010-06-29 | General Electric Company | Lamp transformer assembly |
| CN201112038Y (zh) * | 2007-09-26 | 2008-09-10 | 李正雄 | 组合式线圈 |
| JP2011135091A (ja) | 2011-02-16 | 2011-07-07 | Nec Tokin Corp | 磁芯およびコイル部品 |
| JP5800756B2 (ja) | 2012-05-23 | 2015-10-28 | 美津濃株式会社 | ゴルフボール |
| JP5509267B2 (ja) | 2012-07-13 | 2014-06-04 | 株式会社エス・エッチ・ティ | 涙滴状磁芯及びこれを用いたコイル装置 |
| US9196416B2 (en) * | 2013-08-07 | 2015-11-24 | Hamilton Sundstrand Corporation | Bobbins for gapped toroid inductors |
-
2015
- 2015-06-03 JP JP2015113161A patent/JP6095723B2/ja active Active
-
2016
- 2016-05-31 TW TW105117006A patent/TWI684191B/zh not_active IP Right Cessation
- 2016-06-02 WO PCT/JP2016/066365 patent/WO2016195002A1/ja not_active Ceased
- 2016-06-02 US US15/557,654 patent/US10312005B2/en active Active
- 2016-06-02 KR KR1020177024209A patent/KR20180016332A/ko not_active Withdrawn
- 2016-06-02 CN CN201680019508.3A patent/CN107408444B/zh not_active Expired - Fee Related
- 2016-06-02 EP EP16803436.1A patent/EP3306627A4/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| TWI684191B (zh) | 2020-02-01 |
| KR20180016332A (ko) | 2018-02-14 |
| TW201711062A (zh) | 2017-03-16 |
| WO2016195002A1 (ja) | 2016-12-08 |
| CN107408444B (zh) | 2019-08-09 |
| CN107408444A (zh) | 2017-11-28 |
| US10312005B2 (en) | 2019-06-04 |
| JP2016225569A (ja) | 2016-12-28 |
| EP3306627A4 (en) | 2018-12-19 |
| US20180075955A1 (en) | 2018-03-15 |
| EP3306627A1 (en) | 2018-04-11 |
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