JP6047426B2 - 熱硬化性樹脂製造用組成物及びその硬化物、該硬化物を含むプリプレグ、並びに該プリプレグを用いた金属箔積層体及びプリント配線板 - Google Patents
熱硬化性樹脂製造用組成物及びその硬化物、該硬化物を含むプリプレグ、並びに該プリプレグを用いた金属箔積層体及びプリント配線板 Download PDFInfo
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- JP6047426B2 JP6047426B2 JP2013044621A JP2013044621A JP6047426B2 JP 6047426 B2 JP6047426 B2 JP 6047426B2 JP 2013044621 A JP2013044621 A JP 2013044621A JP 2013044621 A JP2013044621 A JP 2013044621A JP 6047426 B2 JP6047426 B2 JP 6047426B2
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- bisphenol
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- thermosetting resin
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- 229920005989 resin Polymers 0.000 title claims description 91
- 239000011347 resin Substances 0.000 title claims description 91
- 239000000203 mixture Substances 0.000 title claims description 79
- 229920001187 thermosetting polymer Polymers 0.000 title claims description 63
- 229910052751 metal Inorganic materials 0.000 title claims description 50
- 239000002184 metal Substances 0.000 title claims description 50
- 238000004519 manufacturing process Methods 0.000 title claims description 30
- 239000011888 foil Substances 0.000 title claims description 29
- 125000003118 aryl group Chemical group 0.000 claims description 70
- 239000003822 epoxy resin Substances 0.000 claims description 46
- 229920000647 polyepoxide Polymers 0.000 claims description 46
- 229920006149 polyester-amide block copolymer Polymers 0.000 claims description 43
- 239000000463 material Substances 0.000 claims description 24
- 239000010409 thin film Substances 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 15
- 150000001412 amines Chemical group 0.000 claims description 14
- -1 aromatic diol Chemical class 0.000 claims description 14
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 13
- 239000011256 inorganic filler Substances 0.000 claims description 13
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 13
- 125000004356 hydroxy functional group Chemical group O* 0.000 claims description 12
- 230000009477 glass transition Effects 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 11
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 claims description 8
- 239000010408 film Substances 0.000 claims description 8
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims description 8
- 239000012766 organic filler Substances 0.000 claims description 8
- 229920000728 polyester Polymers 0.000 claims description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 7
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical compound NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 claims description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 6
- 150000004982 aromatic amines Chemical class 0.000 claims description 6
- 150000004984 aromatic diamines Chemical class 0.000 claims description 6
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 claims description 6
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 6
- 229930185605 Bisphenol Natural products 0.000 claims description 5
- IJFXRHURBJZNAO-UHFFFAOYSA-N 3-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=CC(O)=C1 IJFXRHURBJZNAO-UHFFFAOYSA-N 0.000 claims description 4
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 claims description 4
- KAUQJMHLAFIZDU-UHFFFAOYSA-N 6-Hydroxy-2-naphthoic acid Chemical compound C1=C(O)C=CC2=CC(C(=O)O)=CC=C21 KAUQJMHLAFIZDU-UHFFFAOYSA-N 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 claims description 3
- 238000005530 etching Methods 0.000 claims description 3
- 238000007639 printing Methods 0.000 claims description 3
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 claims description 2
- OWEYKIWAZBBXJK-UHFFFAOYSA-N 1,1-Dichloro-2,2-bis(4-hydroxyphenyl)ethylene Chemical compound C1=CC(O)=CC=C1C(=C(Cl)Cl)C1=CC=C(O)C=C1 OWEYKIWAZBBXJK-UHFFFAOYSA-N 0.000 claims description 2
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 claims description 2
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 claims description 2
- SJJCQDRGABAVBB-UHFFFAOYSA-N 1-hydroxy-2-naphthoic acid Chemical compound C1=CC=CC2=C(O)C(C(=O)O)=CC=C21 SJJCQDRGABAVBB-UHFFFAOYSA-N 0.000 claims description 2
- ALKYHXVLJMQRLQ-UHFFFAOYSA-N 3-Hydroxy-2-naphthoate Chemical compound C1=CC=C2C=C(O)C(C(=O)O)=CC2=C1 ALKYHXVLJMQRLQ-UHFFFAOYSA-N 0.000 claims description 2
- ZHVPTERSBUMMHK-UHFFFAOYSA-N 3-aminonaphthalen-2-ol Chemical compound C1=CC=C2C=C(O)C(N)=CC2=C1 ZHVPTERSBUMMHK-UHFFFAOYSA-N 0.000 claims description 2
- CWLKGDAVCFYWJK-UHFFFAOYSA-N 3-aminophenol Chemical compound NC1=CC=CC(O)=C1 CWLKGDAVCFYWJK-UHFFFAOYSA-N 0.000 claims description 2
- 229940018563 3-aminophenol Drugs 0.000 claims description 2
- ZSFKODANZQVHCK-UHFFFAOYSA-N 4-(4-aminophenyl)benzoic acid Chemical compound C1=CC(N)=CC=C1C1=CC=C(C(O)=O)C=C1 ZSFKODANZQVHCK-UHFFFAOYSA-N 0.000 claims description 2
- BATCUENAARTUKW-UHFFFAOYSA-N 4-[(4-hydroxyphenyl)-diphenylmethyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 BATCUENAARTUKW-UHFFFAOYSA-N 0.000 claims description 2
- UMPGNGRIGSEMTC-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)-3,3,5-trimethylcyclohexyl]phenol Chemical compound C1C(C)CC(C)(C)CC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 UMPGNGRIGSEMTC-UHFFFAOYSA-N 0.000 claims description 2
- IJWIRZQYWANBMP-UHFFFAOYSA-N 4-[2-(4-hydroxy-3-propan-2-ylphenyl)propan-2-yl]-2-propan-2-ylphenol Chemical compound C1=C(O)C(C(C)C)=CC(C(C)(C)C=2C=C(C(O)=CC=2)C(C)C)=C1 IJWIRZQYWANBMP-UHFFFAOYSA-N 0.000 claims description 2
- PVFQHGDIOXNKIC-UHFFFAOYSA-N 4-[2-[3-[2-(4-hydroxyphenyl)propan-2-yl]phenyl]propan-2-yl]phenol Chemical compound C=1C=CC(C(C)(C)C=2C=CC(O)=CC=2)=CC=1C(C)(C)C1=CC=C(O)C=C1 PVFQHGDIOXNKIC-UHFFFAOYSA-N 0.000 claims description 2
- ALYNCZNDIQEVRV-PZFLKRBQSA-N 4-amino-3,5-ditritiobenzoic acid Chemical compound [3H]c1cc(cc([3H])c1N)C(O)=O ALYNCZNDIQEVRV-PZFLKRBQSA-N 0.000 claims description 2
- 229940090248 4-hydroxybenzoic acid Drugs 0.000 claims description 2
- ZBIBQNVRTVLOHQ-UHFFFAOYSA-N 5-aminonaphthalen-1-ol Chemical compound C1=CC=C2C(N)=CC=CC2=C1O ZBIBQNVRTVLOHQ-UHFFFAOYSA-N 0.000 claims description 2
- NZTPZUIIYNYZKT-UHFFFAOYSA-N 6-aminonaphthalene-2-carboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(N)=CC=C21 NZTPZUIIYNYZKT-UHFFFAOYSA-N 0.000 claims description 2
- VOWWYDCFAISREI-UHFFFAOYSA-N Bisphenol AP Chemical compound C=1C=C(O)C=CC=1C(C=1C=CC(O)=CC=1)(C)C1=CC=CC=C1 VOWWYDCFAISREI-UHFFFAOYSA-N 0.000 claims description 2
- HTVITOHKHWFJKO-UHFFFAOYSA-N Bisphenol B Chemical compound C=1C=C(O)C=CC=1C(C)(CC)C1=CC=C(O)C=C1 HTVITOHKHWFJKO-UHFFFAOYSA-N 0.000 claims description 2
- GIXXQTYGFOHYPT-UHFFFAOYSA-N Bisphenol P Chemical compound C=1C=C(C(C)(C)C=2C=CC(O)=CC=2)C=CC=1C(C)(C)C1=CC=C(O)C=C1 GIXXQTYGFOHYPT-UHFFFAOYSA-N 0.000 claims description 2
- SDDLEVPIDBLVHC-UHFFFAOYSA-N Bisphenol Z Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCCC1 SDDLEVPIDBLVHC-UHFFFAOYSA-N 0.000 claims description 2
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 2
- ZFVMWEVVKGLCIJ-UHFFFAOYSA-N bisphenol AF Chemical compound C1=CC(O)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(O)C=C1 ZFVMWEVVKGLCIJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000004917 carbon fiber Substances 0.000 claims description 2
- 239000003365 glass fiber Substances 0.000 claims description 2
- 238000003475 lamination Methods 0.000 claims description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 2
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 claims description 2
- KQSABULTKYLFEV-UHFFFAOYSA-N naphthalene-1,5-diamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1N KQSABULTKYLFEV-UHFFFAOYSA-N 0.000 claims description 2
- XTBLDMQMUSHDEN-UHFFFAOYSA-N naphthalene-2,3-diamine Chemical compound C1=CC=C2C=C(N)C(N)=CC2=C1 XTBLDMQMUSHDEN-UHFFFAOYSA-N 0.000 claims description 2
- LNETULKMXZVUST-UHFFFAOYSA-N 1-naphthoic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=CC2=C1 LNETULKMXZVUST-UHFFFAOYSA-N 0.000 claims 1
- KVHHMYZBFBSVDI-UHFFFAOYSA-N 8-aminonaphthalen-2-ol Chemical compound C1=C(O)C=C2C(N)=CC=CC2=C1 KVHHMYZBFBSVDI-UHFFFAOYSA-N 0.000 claims 1
- 239000000047 product Substances 0.000 description 32
- 239000002904 solvent Substances 0.000 description 28
- 229920006026 co-polymeric resin Polymers 0.000 description 27
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 25
- 239000011889 copper foil Substances 0.000 description 25
- 229910052736 halogen Inorganic materials 0.000 description 15
- 150000002367 halogens Chemical class 0.000 description 15
- 238000000034 method Methods 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 10
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 9
- 238000005917 acylation reaction Methods 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- 239000002759 woven fabric Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 150000008065 acid anhydrides Chemical class 0.000 description 7
- 125000003277 amino group Chemical group 0.000 description 7
- 239000003063 flame retardant Substances 0.000 description 7
- 238000004132 cross linking Methods 0.000 description 6
- 238000005470 impregnation Methods 0.000 description 6
- 239000012790 adhesive layer Substances 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- 229920003986 novolac Polymers 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 238000005809 transesterification reaction Methods 0.000 description 5
- ALYNCZNDIQEVRV-UHFFFAOYSA-N 4-aminobenzoic acid Chemical compound NC1=CC=C(C(O)=O)C=C1 ALYNCZNDIQEVRV-UHFFFAOYSA-N 0.000 description 4
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 4
- 150000001408 amides Chemical group 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 229920001225 polyester resin Polymers 0.000 description 4
- 239000004645 polyester resin Substances 0.000 description 4
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 3
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical class ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
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- 125000001424 substituent group Chemical group 0.000 description 3
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical class ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical class ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical class ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229960004050 aminobenzoic acid Drugs 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 description 2
- 229910002113 barium titanate Inorganic materials 0.000 description 2
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- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
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- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
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- 125000006735 (C1-C20) heteroalkyl group Chemical group 0.000 description 1
- 125000006649 (C2-C20) alkynyl group Chemical group 0.000 description 1
- YFOOEYJGMMJJLS-UHFFFAOYSA-N 1,8-diaminonaphthalene Chemical compound C1=CC(N)=C2C(N)=CC=CC2=C1 YFOOEYJGMMJJLS-UHFFFAOYSA-N 0.000 description 1
- MCTWTZJPVLRJOU-UHFFFAOYSA-N 1-methyl-1H-imidazole Chemical compound CN1C=CN=C1 MCTWTZJPVLRJOU-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- PGZVFRAEAAXREB-UHFFFAOYSA-N 2,2-dimethylpropanoyl 2,2-dimethylpropanoate Chemical compound CC(C)(C)C(=O)OC(=O)C(C)(C)C PGZVFRAEAAXREB-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
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- 230000002411 adverse Effects 0.000 description 1
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- 238000004458 analytical method Methods 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
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- 230000033228 biological regulation Effects 0.000 description 1
- JRPRCOLKIYRSNH-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) benzene-1,2-dicarboxylate Chemical compound C=1C=CC=C(C(=O)OCC2OC2)C=1C(=O)OCC1CO1 JRPRCOLKIYRSNH-UHFFFAOYSA-N 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- YHASWHZGWUONAO-UHFFFAOYSA-N butanoyl butanoate Chemical compound CCCC(=O)OC(=O)CCC YHASWHZGWUONAO-UHFFFAOYSA-N 0.000 description 1
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- 125000004093 cyano group Chemical group *C#N 0.000 description 1
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- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Description
本出願は、2012年5月7日に韓国特許庁に提出された、韓国特許出願番号No.10−2012−0023624の利益を主張するものであり、その開示は、参照することにより全体として本明細書に組み込まれる。
本発明は、熱硬化性樹脂製造用組成物、該組成物の硬化物、該硬化物を含むプリプレグ、並びに該プリプレグを含む金属箔積層体及びプリント配線板に係り、さらに詳細には、アミン末端基及びヒドロキシ末端基のうち少なくとも1つを有する難燃性に優れた芳香族ポリエステルアミド共重合体樹脂、エポキシ樹脂を含む熱硬化性樹脂製造用組成物及びその硬化物、該硬化物を含むプリプレグ、並びに該プリプレグを用いた金属箔積層体及びプリント配線板に関する。
電子機器の小型化、多機能化という最近の傾向に伴い、印刷回路基板(PCB)の高密度化、小型化が進められている。銅箔積層体は、スタンピング加工性、ドリル加工性に優れ、かつ廉価であるため、電子機器の印刷回路基板用基板に広く利用されている。
撹拌装置、トルクメーター、窒素ガス導入管、温度計及び還流冷却器を具備した20L容量の反応器に、6−ヒドロキシ−2−ナフト酸(HNA)、4−アミノフェノール(AP)、前記化学式1で表示される化合物(DOPO−HQ)、ビスフェノールA(BPA)、4−アミノ−ベンゾ酸(ABA)、イソフタル酸(IPA)、及び無水酢酸(Ac2O)を、下記表1に列記された比率で投入した。その後、前記反応器の内部を窒素ガスで十分に置換させた後、窒素ガス気流下で30分間にわたって150℃まで昇温させ、この温度を維持しつつ3時間還流させた。
工程1:熱硬化性樹脂製造用組成物溶液の製造
前記製造例1〜22で製造された各芳香族ポリエステルアミド共重合体樹脂粉末及びエポキシ樹脂(Huntsman社、MY−721)を、ジメチルアセトアミド(DMAc)に添加して3時間撹拌した後、シリカ分散液(DMAc溶液に分散した粒子サイズがそれぞれ0.5μm及び5.0μmである2種のシリカ固形粉70重量%含む)及び分散剤(BYK社、BYK−2009)を投入した後、5時間撹拌した。次に、硬化剤(Samchun Chemicals Co., Ltd、DICY)及び硬化触媒(Shikoku社、2E4MZ)を追加して添加した後、25℃で4時間撹拌して、熱硬化性樹脂製造用組成物溶液を得た。各実施例及び比較例で使用された芳香族ポリエステルアミド共重合体樹脂粉末、エポキシ樹脂、DMAc、硬化剤及び硬化触媒の量を下記表2に列記した。
前記工程1で製造された各組成物溶液にガラス織布(IPC1078)を常温で含浸させ、ダブルローラー間に通過させて余分の組成物溶液を除去して、厚さを均一にした。その後、得られたガラス織布を高温熱風乾燥器に入れ、180℃で溶剤を除去して、プリプレグを得た。しかしながら、比較例11では、未硬化現象のため、プリプレグを製造できなかった。また、比較例12では、粘着現象のため、プリプレグを製造できなかった。
前記工程2で製造された各プリプレグの両面に、厚さ18μmの電解銅箔(1方向の熱膨脹率:14ppm/K)をそれぞれ1枚ずつ位置させた後、熱板プレスを利用して、200℃及び30MPaの条件下で前記積層体を3時間加熱及び加圧して、金属箔積層体を製造した。しかしながら、比較例11および12では、金属箔積層体を製造できなかった。
前記実施例1〜12及び比較例1〜12で製造された各銅箔積層体から、2枚の銅箔をいずれも除去した後、プリプレグ部分を分析し、それに含まれる樹脂(すなわち、硬化樹脂)の架橋度、ガラス転移温度、該プリプレグの難燃性、熱膨脹率及び誘電特性をそれぞれ測定した結果を下記表3に示した。
Claims (14)
- アミン末端基及びヒドロキシ末端基のうち少なくとも1つを有する芳香族ポリエステルアミド共重合体であって、芳香族ヒドロキシカルボン酸から誘導される反復単位(A)10〜35モル部;フェノール性ヒドロキシ基を有する芳香族アミンから誘導される反復単位(B)及び芳香族ジアミンから誘導される反復単位(B')のうち少なくとも1つの反復単位5〜20モル部;芳香族ジオールから誘導される反復単位(C)10〜25モル部;芳香族アミノカルボン酸から誘導された反復単位(D)5〜15モル部;及び芳香族ジカルボン酸から誘導される反復単位(E)20〜40モル部を含む、芳香族ポリエステルアミド共重合体100重量部と、
エポキシ樹脂10〜300重量部と、
を含み、
前記芳香族ジオールから誘導された反復単位(C)は、下記式1で表示される化合物から誘導された反復単位(DOPO−HQ)と、ビスフェノール系化合物から誘導された反復単位(BP)と、を含む、熱硬化性樹脂製造用組成物。
- 前記反復単位(A)は、パラヒドロキシ安息香酸、メタヒドロキシ安息香酸、6−ヒドロキシ−2−ナフト酸、3−ヒドロキシ−2−ナフト酸、1−ヒドロキシ−2−ナフト酸及び2−ヒドロキシ−1−ナフト酸からなる群から選ばれる少なくとも1種の化合物から由来するものであり、
前記反復単位(B)は、3−アミノフェノール、4−アミノフェノール、5−アミノ−1−ナフトール、8−アミノ−2−ナフトール及び3−アミノ−2−ナフトールからなる群から選ばれる少なくとも1種の化合物から由来するものであり、前記反復単位(B')は、1,4−フェニレンジアミン、1,3−フェニレンジアミン、1,5−ジアミノ−ナフタレン、2,3−ジアミノ−ナフタレン及び1,8−ジアミノ−ナフタレンからなる群から選ばれる少なくとも1種の化合物から由来するものであり、
前記反復単位(D)は、4−アミノ−安息香酸、2−アミノ−ナフタレン6−カルボン酸及び4−アミノ−ビフェニル−4−カルボン酸からなる群から選ばれる1種以上の化合物から由来するものであり、
前記反復単位(E)は、イソフタル酸及びナフタレンジカルボン酸のうち少なくとも1種の化合物から由来するものであり、
前記反復単位(BP)は、ビスフェノールA、ビスフェノールAP、ビスフェノールAF、ビスフェノールB、ビスフェノールBP、ビスフェノールC、ビスフェノールE、ビスフェノールF、ビスフェノールG、ビスフェノールM、ビスフェノールS、ビスフェノールP、ビスフェノールPH、ビスフェノールTMC及びビスフェノールZからなる群から選ばれる少なくとも1種の化合物から由来するものである、請求項1に記載の熱硬化性樹脂製造用組成物。 - 前記反復単位(DOPO−HQ)の含量と、前記反復単位(BP)の含量とが、下記の条件を満足する、請求項1に記載の熱硬化性樹脂製造用組成物。
0.2≦n(DOPO−HQ)/[n(DOPO−HQ)+n(BP)]≦0.7 - 前記熱硬化性樹脂製造用組成物100重量部に対して、有機フィラー及び無機フィラーのうち少なくとも1つのフィラー5〜200重量部をさらに含む、請求項1に記載の熱硬化性樹脂製造用組成物。
- 請求項1ないし4のうちいずれか1項に記載の熱硬化性樹脂製造用組成物の硬化物を含む、熱硬化性樹脂フィルム。
- 基材と、
前記基材に含まれる、請求項1ないし4のうちいずれか1項に記載の熱硬化性樹脂製造用組成物の硬化物と、
を含む、プリプレグ。 - 前記基材の単位面積当たりに含まれる前記熱硬化性樹脂製造用組成物及びその硬化物の総含量が、0.1〜1,000g/m2範囲である、請求項6に記載のプリプレグ。
- 前記基材は、芳香族ポリエステルファイバー、芳香族ポリエステルアミドファイバー、ガラスファイバー、カーボンファイバー及び紙からなる群から選ばれる少なくとも1つを含む、請求項6に記載のプリプレグ。
- 前記プレプレグに含まれる前記硬化物を完全硬化させた後で測定された該プレプレグの誘電定数が4.0以下であり、誘電損失率が0.01以下である、請求項6に記載のプリプレグ。
- 前記硬化物のガラス転移温度が、200〜270℃である、請求項6に記載のプリプレグ。
- 請求項6に記載のプリプレグと、
前記プレプレグの少なくとも一表面に配置された少なくとも1枚の金属薄膜と、
を含む、金属箔積層体。 - 前記金属薄膜の1方向の熱膨脹率(βm)と、前記プレプレグの1方向の熱膨脹率(βp)との差(βm−βp)が7ppm/K以下である、請求項11に記載の金属箔積層体。
- 請求項12に記載の金属箔積層体の金属薄膜をエッチングすることにより製造された、プリント配線板。
- 請求項5に記載の熱硬化性樹脂フィルムの少なくとも一表面に、金属回路パターンが印刷されることにより製造された、プリント配線板。
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CN100362037C (zh) * | 2005-10-14 | 2008-01-16 | 四川大学 | 含磷液晶无规共聚酯及其制备方法 |
KR100929383B1 (ko) * | 2007-05-23 | 2009-12-02 | 삼성정밀화학 주식회사 | 방향족 액정 폴리에스테르 아미드 공중합체, 상기 방향족액정 폴리에스테르 아미드 공중합체를 채용한 프리프레그,및 상기 프리프레그를 채용한 적층판과 프린트 배선판 |
KR101111644B1 (ko) * | 2009-06-17 | 2012-02-14 | 삼성정밀화학 주식회사 | 방향족 폴리에스테르 아미드 공중합체, 상기 방향족 폴리에스테르 아미드 공중합체를 채용한 프리프레그와 프리프레그 적층체, 및 상기 프리프레그 또는 프리프레그 적층체를 채용한 금속박 적층판과 프린트 배선판 |
CN101585912B (zh) * | 2009-07-10 | 2011-08-31 | 四川大学 | 含磷和扭结基团热致液晶无规共聚酯及其制备方法 |
KR101659081B1 (ko) * | 2010-03-26 | 2016-09-23 | 삼성전기주식회사 | 액정성 열경화형 올리고머 또는 폴리머 및 이를 포함하는 열경화성 조성물 및 기판 |
KR101728547B1 (ko) * | 2010-07-05 | 2017-05-02 | 심천 워트 어드밴스드 머티리얼즈 주식회사 | 열경화성 수지 제조용 조성물 및 그의 경화물, 상기 경화물을 포함하는 프리프레그와 프리프레그 적층체, 및 상기 프리프레그 또는 프리프레그 적층체를 채용한 금속박 적층판과 프린트 배선판 |
CN102140164B (zh) * | 2010-12-23 | 2012-10-31 | 大连工业大学 | 一种低熔点含磷氮阻燃热致液晶共聚酯及其合成方法 |
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CN103304998B (zh) | 2016-12-28 |
JP2013185156A (ja) | 2013-09-19 |
TWI563035B (en) | 2016-12-21 |
TW201343785A (zh) | 2013-11-01 |
KR20130102413A (ko) | 2013-09-17 |
CN103304998A (zh) | 2013-09-18 |
KR101767690B1 (ko) | 2017-08-11 |
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