JP6012751B2 - ファスニング部品及びファスニング部品の製造方法 - Google Patents
ファスニング部品及びファスニング部品の製造方法 Download PDFInfo
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- JP6012751B2 JP6012751B2 JP2014544201A JP2014544201A JP6012751B2 JP 6012751 B2 JP6012751 B2 JP 6012751B2 JP 2014544201 A JP2014544201 A JP 2014544201A JP 2014544201 A JP2014544201 A JP 2014544201A JP 6012751 B2 JP6012751 B2 JP 6012751B2
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- thermoplastic resin
- raw material
- fastening
- cellulose fiber
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- 238000004519 manufacturing process Methods 0.000 title claims description 12
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- 238000005452 bending Methods 0.000 claims description 27
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- 238000012360 testing method Methods 0.000 claims description 18
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- AATYZZMKXORGOA-UHFFFAOYSA-N 4-methylheptan-3-amine Chemical compound CCCC(C)C(N)CC AATYZZMKXORGOA-UHFFFAOYSA-N 0.000 description 3
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- 125000002791 glucosyl group Chemical group C1([C@H](O)[C@@H](O)[C@H](O)[C@H](O1)CO)* 0.000 description 3
- 125000001165 hydrophobic group Chemical group 0.000 description 3
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- 229910052984 zinc sulfide Inorganic materials 0.000 description 3
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- PBLZLIFKVPJDCO-UHFFFAOYSA-N 12-aminododecanoic acid Chemical compound NCCCCCCCCCCCC(O)=O PBLZLIFKVPJDCO-UHFFFAOYSA-N 0.000 description 2
- YAXXOCZAXKLLCV-UHFFFAOYSA-N 3-dodecyloxolane-2,5-dione Chemical compound CCCCCCCCCCCCC1CC(=O)OC1=O YAXXOCZAXKLLCV-UHFFFAOYSA-N 0.000 description 2
- RGUKYNXWOWSRET-UHFFFAOYSA-N 4-pyrrolidin-1-ylpyridine Chemical compound C1CCCN1C1=CC=NC=C1 RGUKYNXWOWSRET-UHFFFAOYSA-N 0.000 description 2
- PPZUZHRRNVEEGY-UHFFFAOYSA-N C(C1=CC(C(=O)N)=CC=C1)(=O)N.CC(CCC)C(CC)N Chemical compound C(C1=CC(C(=O)N)=CC=C1)(=O)N.CC(CCC)C(CC)N PPZUZHRRNVEEGY-UHFFFAOYSA-N 0.000 description 2
- GGESRMOCTKQPSZ-UHFFFAOYSA-N C(C1=CC=C(C(=O)N)C=C1)(=O)N.CC(CCC)C(CC)N Chemical compound C(C1=CC=C(C(=O)N)C=C1)(=O)N.CC(CCC)C(CC)N GGESRMOCTKQPSZ-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 229910010413 TiO 2 Inorganic materials 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 125000003342 alkenyl group Chemical group 0.000 description 2
- 230000009435 amidation Effects 0.000 description 2
- 238000007112 amidation reaction Methods 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 239000003125 aqueous solvent Substances 0.000 description 2
- 150000004984 aromatic diamines Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 description 2
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- 239000001055 blue pigment Substances 0.000 description 2
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- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 2
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- 150000002170 ethers Chemical class 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
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- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
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- 238000000691 measurement method Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
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- KAYAKFYASWYOEB-UHFFFAOYSA-N 3-octadec-1-enyloxolane-2,5-dione Chemical compound CCCCCCCCCCCCCCCCC=CC1CC(=O)OC1=O KAYAKFYASWYOEB-UHFFFAOYSA-N 0.000 description 1
- ZJFCVUTYZHUNSW-UHFFFAOYSA-N 3-octadecyloxolane-2,5-dione Chemical compound CCCCCCCCCCCCCCCCCCC1CC(=O)OC1=O ZJFCVUTYZHUNSW-UHFFFAOYSA-N 0.000 description 1
- OAJCSERLBQROJC-UHFFFAOYSA-N 3-octyloxolane-2,5-dione Chemical compound CCCCCCCCC1CC(=O)OC1=O OAJCSERLBQROJC-UHFFFAOYSA-N 0.000 description 1
- UJWPNMNCNGQIJP-UHFFFAOYSA-N 3-pent-1-enyloxolane-2,5-dione Chemical compound CCCC=CC1CC(=O)OC1=O UJWPNMNCNGQIJP-UHFFFAOYSA-N 0.000 description 1
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- Mechanical Engineering (AREA)
Description
ファスニング部品は、バックルの構成部品、スライドファスナーの構成部品、スナップボタンの構成部品、又は面ファスナーの構成部品である。例えば、ファスニング部品は、図1及び図2に示すスライドファスナー100の構成部品である。
原料に含まれるセルロース繊維について詳述する。ミクロフィブリル化したセルロース繊維径は、典型的には4〜1000nmであり、好適には4〜200nmであり、より好ましくは4〜100nmである。なお、植物中においてセルロースがシングルセルロースナノファイバーとして存在しており、その繊維径が4nmである。セルロース繊維に含まれるセルロースを化学的に処置して疎水性を具備させると良い。これにより、セルロース繊維と樹脂との親和性を高めることができる。
原料中、つまり熱可塑性樹脂中においては、直鎖状のセルロースの適当数が束になった微細なセルロース繊維が一様に分散しており、疎密の分布に多少のバラツキがあるとしても全体としては一様に分散しているものと言える。この点に関して、固体状態のファスニング部品からセルロース繊維の分散性を評価することは一般的に困難であるが、ファスニング部品を溶融してその溶融粘度を測定することにより次のように評価することができる。
実施形態によっては、原料には無機顔料を添加しても構わない。これにより、成形時の熱的影響によりセルロース繊維が焼けてファスニング部品が変色する程度を緩和することができる。また場合によっては、成形時の熱的影響等による熱可塑性樹脂の変色による色再現性の悪化を補うことができる。適当量の無機顔料の添加によっても強度低下が生じないことは、ガラス繊維等と比較してセルロース繊維の分散サイズが小さいためであることが推定される。ガラス繊維の分散サイズは、径10μm×長さ300μmである。他方、セルロース繊維の分散サイズは、径0.004〜0.02μm×長さ1μmである。顔料の単独若しくは凝集体の径が0.2〜5μmの時、顔料粒子からみてガラス繊維よりもセルロース繊維が格段に細い繊維として存在する。
熱可塑性樹脂の材料については融点150〜200℃であれば任意である。好ましい実施形態においては、熱可塑性樹脂がポリアミドである。ポリアミドは分子構造によって融点が異なるが、セルロース繊維の焼けを抑制する観点から融点150〜200℃のものを活用する。ポリアミドは、高融点になれば黄変する傾向があり、低融点になると強度や剛性が低下する傾向にある。このような観点からも融点150〜200℃のポリアミドを活用することが望ましい。ポリアミドの黄変は、白色等の無機顔料の添加により補うことができる。ポリアミドの融点は、上述のように示差走査熱量計を活用して決定づけられる。
後述の実施例に照らせば明らかなように、好ましい実施形態においては、ファスニング部品を溶融して得た所定寸法の試験片の曲げ強度が100MPa以上である。好ましい実施形態においては、ファスニング部品を溶融して得た所定寸法の試験片の曲げ弾性率が4000GPa以上である。
本実施形態に係る製造方法は、ミクロフィブリル化したセルロース繊維が熱可塑性樹脂に分散した溶融原料にして、熱可塑性樹脂の融点が150〜200℃であり、20質量%を超え、かつ60質量%未満の質量%のセルロース繊維が含まれる溶融原料を金型に供給する第1工程と、金型内に充填された溶融原料を冷却する第2工程と、を含む。
ミクロフィブリル化したセルロース繊維自体の製造方法は任意であるが、典型的かつ好適な製造方法について例示的に説明する。例えば、水にパルプを懸濁した懸濁液をビーズミルに入れてパルプを解繊すれば良い。パルプは、典型的には木材等のパルプ化処理又は紙資源の再利用化処理により得られたパルプである。例えば、ケミカルパルプ(クラフトパルプ(KP)、亜硫酸パルプ(SP))、セミケミカルパルプ(SCP)、セミグランドパルプ(CGP)、ケミメカニカルパルプ(CMP)、砕木パルプ(GP)、リファイナーメカニカルパルプ(RMP)、サーモメカニカルパルプ(TMP)、及びケミサーモメカニカルパルプ(CTMP)の群から選択される1以上のパルプを採用しても良い。パルプに対して、脱リグニン又は漂白を行い、植物繊維中のリグニン量を調整しても良い。
酸ハロゲン化物の使用量は、セルロース繊維含有材料100重量部に対して0.1〜200重量部程度が好ましく、0.5〜150重量部程度がより好ましく、1〜100重量部が更に好ましい。
「アルキル又はアルケニル無水コハク酸」の使用量は、セルロース繊維含有材料100重量部に対して、0.1〜1000重量部程度が好ましく、0.5〜500重量部程度がより好ましく、1〜500重量部が更に好ましい。
以下、実施例について説明する。実施例1乃至5では、熱可塑性樹脂として融点190℃のポリアミドPA11を用いた。実施例1、2、4、5では、アルケマ製のRilsan(登録商標)BESN0の高粘度のポリアミドPA11を用いた。実施例3では、アルケマ製のRilsan(登録商標)BMN0の低粘度のポリアミドPA11を用いた。ポリアミド中に分散したセルロース繊維は上述に開示の手法によりミクロフィブリル化したものであり、ミクロフィブリル化の処理対象の原料にNBKPパルプを用いた。白色の無機顔料としてTiO2を用いた。原料中の各材料の質量%は、表1に開示のとおりである。なお、実施例においては、熱可塑性樹脂とセルロース繊維の合計質量%が100%となるように計算している。顔料については外部数として扱っている。ファスニング部品の製造は、図4を参照して説明した条件に即して行った。なお、実施例1乃至5では、ファスニング部品を製造することに代えて、長さ×巾×厚さの順で80×10×4mmの試験片を製造した。試験片の特性結果は、ファスニング部品の特性にもそのまま反映される。
75 :エレメント列
81 :ファスナーテープ
90 :ファスナースライダー
92 :スライダー本体
94 :柱部
98 :引手
200 :成形装置
201 :シリンダー
202 :搬送スクリュー
203 :導入部
204 :ノズル
210 :撹拌部
221a :第1金型
221b :第2金型
220 :成形部
Claims (10)
- ミクロフィブリル化したセルロース繊維が熱可塑性樹脂に分散した原料にして、前記熱可塑性樹脂の融点が150〜200℃であり、少なくとも、前記熱可塑性樹脂と前記セルロース繊維の合計質量%を100質量%とした時に20質量%を超え、かつ60質量%未満の質量%の前記セルロース繊維と、無機顔料が含まれる原料の成形品であり、
溶融温度220℃で溶融した前記原料について、せん断速度12160sec -1 での溶融粘度が500Pa/s以下であり、せん断速度12.16sec -1 での溶融粘度が5000Pa/s以上である、ファスニング部品。 - 前記熱可塑性樹脂と前記セルロース繊維の合計質量%を100%とした時に30質量%以上であり50質量%以下の質量%の前記セルロース繊維が前記原料に含まれる、請求項1に記載のファスニング部品。
- 前記原料には、合計100質量%の前記熱可塑性樹脂と前記セルロース繊維に加えて、0.5〜5質量%の前記無機顔料が含まれる、請求項1に記載のファスニング部品。
- 前記熱可塑性樹脂がポリアミドである、請求項1乃至3のいずれか一項に記載のファスニング部品。
- 前記ファスニング部品を溶融して得た長さ80mm×巾10mm×厚さ4mmの寸法の試験片の曲げ強度が100MPa以上である、請求項1乃至4のいずれか一項に記載のファスニング部品。
- 前記ファスニング部品を溶融して得た長さ80mm×巾10mm×厚さ4mmの寸法の試験片の曲げ弾性率が4000GPa以上である、請求項1又は5に記載のファスニング部品。
- 前記ファスニング部品がスライドファスナー用のファスナースライダーである、請求項1乃至6のいずれか一項に記載のファスニング部品。
- 溶融温度220℃で溶融した前記原料について、せん断速度12160sec -1 での溶融粘度が400Pa/s以下であり、せん断速度12.16sec -1 での溶融粘度が8000Pa/s以上である、請求項1乃至7のいずれか一項に記載のファスニング部品。
- ミクロフィブリル化したセルロース繊維が熱可塑性樹脂に分散した溶融原料にして、前記熱可塑性樹脂の融点が150〜200℃であり、前記熱可塑性樹脂と前記セルロース繊維の合計質量%を100質量%とした時に20質量%を超え、かつ60質量%未満の質量%の前記セルロース繊維が含まれる溶融原料を金型に供給する第1工程と、
前記金型内に充填された前記溶融原料を冷却する第2工程と、
を備え、
溶融温度220℃で溶融した前記溶融原料について、せん断速度12160sec -1 での溶融粘度が500Pa/s以下であり、せん断速度12.16sec -1 での溶融粘度が5000Pa/s以上である、ファスニング部品の製造方法。 - 原料の成形品であるファスニング部品であって、
前記原料は、ミクロフィブリル化したセルロース繊維が熱可塑性樹脂に分散した原料にして、前記熱可塑性樹脂の融点が150〜200℃であり、前記熱可塑性樹脂と前記セルロース繊維の合計質量%を100質量%とした時に20質量%を超え、かつ60質量%未満の質量%の前記セルロース繊維が含まれる原料であり、
前記ファスニング部品を溶融して得た、長さ80mm×巾10mm×厚さ4mmの寸法の試験片の曲げ弾性率が4000GPa以上である、ファスニング部品。
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