JP5897370B2 - 酸化物分散強化皮膜の形成方法 - Google Patents
酸化物分散強化皮膜の形成方法 Download PDFInfo
- Publication number
- JP5897370B2 JP5897370B2 JP2012070500A JP2012070500A JP5897370B2 JP 5897370 B2 JP5897370 B2 JP 5897370B2 JP 2012070500 A JP2012070500 A JP 2012070500A JP 2012070500 A JP2012070500 A JP 2012070500A JP 5897370 B2 JP5897370 B2 JP 5897370B2
- Authority
- JP
- Japan
- Prior art keywords
- oxide
- alloy particles
- powder mixture
- mcraly alloy
- powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims description 47
- 238000000576 coating method Methods 0.000 title claims description 29
- 239000011248 coating agent Substances 0.000 title claims description 27
- 229910001175 oxide dispersion-strengthened alloy Inorganic materials 0.000 title claims description 9
- 239000002245 particle Substances 0.000 claims description 81
- 239000000843 powder Substances 0.000 claims description 62
- 229910045601 alloy Inorganic materials 0.000 claims description 41
- 239000000956 alloy Substances 0.000 claims description 41
- 229910052751 metal Inorganic materials 0.000 claims description 41
- 239000002184 metal Substances 0.000 claims description 41
- 239000000758 substrate Substances 0.000 claims description 37
- 239000000203 mixture Substances 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 16
- 239000012720 thermal barrier coating Substances 0.000 claims description 16
- 239000000654 additive Substances 0.000 claims description 11
- 230000000996 additive effect Effects 0.000 claims description 9
- 239000011651 chromium Substances 0.000 claims description 5
- 238000000227 grinding Methods 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 229910000423 chromium oxide Inorganic materials 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052727 yttrium Inorganic materials 0.000 claims description 3
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 238000000498 ball milling Methods 0.000 claims description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 239000010937 tungsten Substances 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims 2
- 238000000151 deposition Methods 0.000 claims 1
- 239000001301 oxygen Substances 0.000 description 48
- 229910052760 oxygen Inorganic materials 0.000 description 48
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 47
- 239000007789 gas Substances 0.000 description 17
- 239000011253 protective coating Substances 0.000 description 10
- 230000003647 oxidation Effects 0.000 description 9
- 238000007254 oxidation reaction Methods 0.000 description 9
- 239000007921 spray Substances 0.000 description 8
- 230000003628 erosive effect Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 238000007750 plasma spraying Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 238000010290 vacuum plasma spraying Methods 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/02—Coating starting from inorganic powder by application of pressure only
- C23C24/04—Impact or kinetic deposition of particles
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/073—Metallic material containing MCrAl or MCrAlY alloys, where M is nickel, cobalt or iron, with or without non-metal elements
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
- C23C4/11—Oxides
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Plasma & Fusion (AREA)
- Physics & Mathematics (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Coating By Spraying Or Casting (AREA)
- Powder Metallurgy (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/081,906 | 2011-04-07 | ||
| US13/081,906 US8313810B2 (en) | 2011-04-07 | 2011-04-07 | Methods for forming an oxide-dispersion strengthened coating |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2012219375A JP2012219375A (ja) | 2012-11-12 |
| JP2012219375A5 JP2012219375A5 (enExample) | 2015-05-14 |
| JP5897370B2 true JP5897370B2 (ja) | 2016-03-30 |
Family
ID=45932233
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2012070500A Expired - Fee Related JP5897370B2 (ja) | 2011-04-07 | 2012-03-27 | 酸化物分散強化皮膜の形成方法 |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US8313810B2 (enExample) |
| EP (1) | EP2508644B1 (enExample) |
| JP (1) | JP5897370B2 (enExample) |
| CN (1) | CN102732817B (enExample) |
| IN (1) | IN2012DE00893A (enExample) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102011081998A1 (de) * | 2011-09-01 | 2013-03-07 | Siemens Aktiengesellschaft | Verfahren zum Reparieren einer Schadstelle in einem Gussteil und Verfahren zum Erzeugen eines geeigneten Reparaturmaterials |
| EP2636763B1 (en) * | 2012-03-05 | 2020-09-02 | Ansaldo Energia Switzerland AG | Method for applying a high-temperature stable coating layer on the surface of a component and component with such a coating layer |
| US9764384B2 (en) | 2015-04-14 | 2017-09-19 | Honeywell International Inc. | Methods of producing dispersoid hardened metallic materials |
| WO2017094292A1 (ja) * | 2015-12-01 | 2017-06-08 | 株式会社Ihi | 耐摩耗被膜を備えた摺動部品及び耐摩耗被膜の形成方法 |
| JP7272653B2 (ja) * | 2017-07-26 | 2023-05-12 | 国立研究開発法人産業技術総合研究所 | 構造体、積層構造体、積層構造体の製造方法及び積層構造体の製造装置 |
| CN108149238A (zh) * | 2017-12-27 | 2018-06-12 | 宁波远欣石化有限公司 | 一种金属材料的隔热防护涂层及其制备方法 |
| CN111188037A (zh) * | 2020-02-18 | 2020-05-22 | 石家庄铁道大学 | 一种用于热挤压模具激光熔覆的Fe基合金粉末及其应用 |
| CN114703440B (zh) * | 2022-04-02 | 2023-11-17 | 华东理工大学 | 一种纳米氧化物分散强化高熵合金粘结层及其制备方法和应用 |
Family Cites Families (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4101713A (en) * | 1977-01-14 | 1978-07-18 | General Electric Company | Flame spray oxidation and corrosion resistant superalloys |
| US4532191A (en) | 1982-09-22 | 1985-07-30 | Exxon Research And Engineering Co. | MCrAlY cladding layers and method for making same |
| JPH0433649U (enExample) * | 1990-05-08 | 1992-03-19 | ||
| US5712050A (en) | 1991-09-09 | 1998-01-27 | General Electric Company | Superalloy component with dispersion-containing protective coating |
| CA2076091A1 (en) | 1991-09-09 | 1993-03-10 | Edward H. Goldman | Superalloy component with dispersion-containing protective coatings, and method of preparation |
| EP0546756A3 (en) * | 1991-12-12 | 1993-11-10 | Gen Electric | Pre-oxidation of alloy powder coatings |
| JPH083718A (ja) * | 1994-06-16 | 1996-01-09 | Toshiba Corp | 溶射被覆金属部材の製造方法 |
| CN1068387C (zh) * | 1994-06-24 | 2001-07-11 | 普拉塞尔·S·T·技术有限公司 | 一种分散有氧化物的金属铬铝钇基涂层的生产方法 |
| JPH09176821A (ja) * | 1995-12-21 | 1997-07-08 | Toshiba Corp | 遮熱コーティング部材及びその製造方法 |
| US5817372A (en) * | 1997-09-23 | 1998-10-06 | General Electric Co. | Process for depositing a bond coat for a thermal barrier coating system |
| JPH11343564A (ja) * | 1998-05-28 | 1999-12-14 | Mitsubishi Heavy Ind Ltd | 高温機器 |
| US6136453A (en) | 1998-11-24 | 2000-10-24 | General Electric Company | Roughened bond coat for a thermal barrier coating system and method for producing |
| ATE525113T1 (de) | 2001-07-05 | 2011-10-15 | Sunstar Inc | Orales präparat |
| US7601431B2 (en) * | 2005-11-21 | 2009-10-13 | General Electric Company | Process for coating articles and articles made therefrom |
| US7910225B2 (en) | 2006-02-13 | 2011-03-22 | Praxair S.T. Technology, Inc. | Low thermal expansion bondcoats for thermal barrier coatings |
-
2011
- 2011-04-07 US US13/081,906 patent/US8313810B2/en active Active
-
2012
- 2012-03-27 JP JP2012070500A patent/JP5897370B2/ja not_active Expired - Fee Related
- 2012-03-27 IN IN893DE2012 patent/IN2012DE00893A/en unknown
- 2012-04-02 EP EP12162866.3A patent/EP2508644B1/en active Active
- 2012-04-06 CN CN201210109203.5A patent/CN102732817B/zh not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| IN2012DE00893A (enExample) | 2015-09-11 |
| CN102732817A (zh) | 2012-10-17 |
| CN102732817B (zh) | 2016-03-02 |
| EP2508644A1 (en) | 2012-10-10 |
| JP2012219375A (ja) | 2012-11-12 |
| US20120258253A1 (en) | 2012-10-11 |
| US8313810B2 (en) | 2012-11-20 |
| EP2508644B1 (en) | 2020-02-26 |
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