JP5848000B2 - Defective product removal device for box making machine and box making machine - Google Patents

Description

  The present invention relates to a defective product removing apparatus and a box making machine for a box making machine that detects and removes defective products during an operation of manufacturing a flat cardboard box.

  A general box making machine manufactures a box (corrugated cardboard box) by processing a sheet material (for example, a corrugated cardboard sheet), and includes a paper feeding unit, a printing unit, a paper discharge unit, a die cut unit, and folding. Part and a counter ejector part. The paper feeding unit feeds cardboard sheets stacked on the table one by one and sends them to the printing unit at a constant speed. The printing unit has a printing unit and performs printing on a cardboard sheet. The paper discharge unit forms a ruled line that becomes a fold line on the printed cardboard sheet and processes a groove forming a flap and a bonding margin piece for joining. The die-cut portion is used for punching a corrugated cardboard sheet on which ruled lines, grooves, and paste margins are formed. The folding part is flattened by applying glue to the glue margin piece, folding it along the ruled line, and joining the glue margin piece while moving the corrugated cardboard sheet with ruled lines, grooves, glue margin pieces, and hand holes. Shaped cardboard boxes. The counter ejector unit stacks corrugated cardboard boxes in which corrugated sheets are folded and glued, sorts them into a predetermined number of batches, and discharges them.

  By the way, the cardboard box manufactured by such a box making machine may generate defective products during the manufacturing operation. Examples of the failure content include, for example, a paper feed failure at the paper feed unit, a print failure at the print unit, a grooving position failure at the paper discharge unit, a punching position failure at the die cut unit, and a gluing position failure at the folding unit. And there is a poor bonding position. Therefore, conventionally, a technique has been proposed in which various kinds of defects are detected and the corrugated cardboard sheet or cardboard box determined to be defective is removed from the production line of the cardboard box, and is described in, for example, the following patent documents.

  The box stacking device described in Patent Document 1 is carried out from the folder gluer downstream of the folder gluer that forms a flat box by folding and bonding the panels at both ends while carrying the blank. It is configured by providing a stock unit that stacks a set number of boxes to be transported downstream, and a defective box removing device is provided between the folder gluer and the stock unit, and defective based on a failure signal input to the control unit The box body removing device is operated to remove the defective box body from the production line. In addition, the defective product removing apparatus for a box making machine described in Patent Document 2 includes a defective product removing unit disposed between the folding unit and the counter ejector unit, and a cardboard box that has been determined to have poor bonding. Is provided, and a defective cardboard box is extracted from the batch sorted by the counter ejector into a predetermined number of batches.

JP 2006-069034 A JP 2009-078462 A

  In the box making machine described in each of the above patent documents, a defective box removing device (defective product removing unit) is disposed between the folder gluer (folding unit) and the stock unit (counter ejector unit). The cardboard box that became a defective product is taken out from. In this case, the defective cardboard box is removed from the line for transporting the non-defective cardboard box by a moving operation of the transport belt. However, the defective cardboard box to be removed is already folded and joined with glue, and has a problem that the shape is complicated and difficult to handle, and it is difficult to remove from the conveyance line of the good cardboard box. In addition, even corrugated cardboard with poor paper feeding, poor printing, or poor grooving position, after being glued, folded and joined, it is judged as a defective cardboard box and removed from the transport line. There is a problem that the work efficiency is not good due to an increase in useless work.

  The present invention solves the above-described problems, and provides a defective machine removing apparatus and a box making machine for a box making machine capable of appropriately removing defective sheet materials and improving work efficiency. For the purpose.

In order to achieve the above object, the defective product removing apparatus for a box making machine of the present invention removes defective product from a box making machine that removes defective sheet material from a production line for processing a sheet material to produce a box. A pass / fail judgment device for judging pass / fail of the sheet material on the basis of a predetermined inspection result for the sheet material conveyed on the production line; A defective product removing unit that is removed from the manufacturing line before performing an adhesion process and a folding process for attaching an adhesive to the bonded portion of the sheet material, and the sheet material that is determined as a defective product by the quality determination device. And a sorting device that operates the defective product removing unit , and the defective product removing unit removes the sheet material on the upstream side of a gluing device that performs an adhesive process for attaching an adhesive to an adhesive portion of the sheet material. Manufacturing Removed from in, it is characterized in.

Therefore, diagnosis device performs quality determination of the sheet material conveyed to the production line, sorting apparatus, when operating the defective removing unit relative to the determined sheet material to be defective by the diagnosis device, a surface The sheet material that has been subjected to ruled line processing and grooving processing is removed from the production line before being folded. In this case, the defective product is removed from the production line in the form of a simple sheet material before folding, and the defective product removal operation can be properly performed and the defective product sheet material is removed without being folded. As a result, useless work can be eliminated and work efficiency can be improved.
In addition, since the defective sheet material is removed from the production line before the defective product removal unit performs the bonding process on the bonded portion of the sheet material, the adhesive adhered to the bonded portion operates the defective product removal unit . The workability can be improved without adversely affecting the operation.

Defective removal apparatus of the present invention, the quality determination apparatus, characterized in that with respect to the sheet material, the sheet feeding failure, printing failure, grooving misregistration, at least one determination of the punching position bad It is said.

  Therefore, most of the sheet material defects can be detected, and the product quality can be improved.

The box making machine of the present invention includes a sheet feeding unit that supplies a sheet material, a printing unit that performs printing on the sheet material, a ruled line process on the surface of the sheet material, and a grooving process. A paper discharge section to be performed, a folding section for forming an adhesive box by attaching an adhesive to an adhesive portion of the sheet material , and then folding and joining the ends; and counting the boxes A counter ejector unit that discharges every predetermined number after being stacked, a quality determination device that determines quality of the sheet material based on a predetermined inspection result for the sheet material, and between the printing unit and the counter ejector unit a defective product removing section for removing from the production line prior to performing the depositing the adhesive bonding process and folding process the adhesive portion of the groove cutting is subjected sheet material with a ruled line processing is applied to the surface, the quality-size And a sorting device for actuating the defective product removing section relative to the sheet material which is determined as defective by the device, the defective product removal unit, the bonding process of bonding the adhesive to the bonding portion of the sheet material The sheet material is removed from the production line on the upstream side of the gluing device to be performed.

Therefore, printing is performed on the sheet material from the paper feeding unit at the printing unit, ruled line processing and grooving processing are performed at the paper discharge unit, folded at the folding unit, and the edges are joined to form a box. When the box bodies are formed and stacked while being counted by the counter ejector unit, the sheet material determined to be defective by the quality determination device is removed by the defective product removing unit without being conveyed to the folding unit. In this case, the defective product is removed from the production line in the form of a simple sheet material before folding, and the defective product removal operation can be properly performed and the defective product sheet material is removed without being folded. As a result, useless work can be eliminated and work efficiency can be improved.
In addition, since the defective sheet material is removed from the production line before the defective product removal unit performs the bonding process on the bonded portion of the sheet material, the adhesive adhered to the bonded portion operates the defective product removal unit. The workability can be improved without adversely affecting the operation.

  According to the defective product removing apparatus and the box making machine of the present invention, the sheet material determined to be defective is removed from the production line after being subjected to ruled line processing and grooving processing. The material can be removed properly and the work efficiency can be improved.

FIG. 1 is a schematic configuration diagram illustrating a box making machine according to a first embodiment of the present invention. FIG. 2 is a schematic configuration diagram illustrating a defective product removing apparatus applied to the box making machine according to the first embodiment. FIG. 3 is a perspective view of the corrugated cardboard sheet before processing. FIG. 4 is a perspective view of the corrugated cardboard sheet after ruled line processing and grooving. FIG. 5 is a perspective view of a corrugated cardboard sheet representing a state during folding. FIG. 6 is a perspective view of a cardboard box that is folded and joined. FIG. 7 is a schematic configuration diagram illustrating a defective product removing apparatus for a box making machine according to a second embodiment of the present invention. FIG. 8 is a schematic configuration diagram illustrating a defective product removing apparatus for a box making machine according to a third embodiment of the present invention.

  Exemplary embodiments of a defective box removing apparatus and a box making machine according to the present invention will be described below in detail with reference to the accompanying drawings. In addition, this invention is not limited by this Example, Moreover, when there exists multiple Example, what comprises combining each Example is also included.

  1 is a schematic configuration diagram illustrating a box making machine according to a first embodiment of the present invention, FIG. 2 is a schematic configuration diagram illustrating a defective product removing apparatus applied to the box making machine according to the first embodiment, and FIG. FIG. 4 is a perspective view of the corrugated cardboard sheet after crease processing and grooving, FIG. 5 is a perspective view of the corrugated cardboard sheet showing a state in the middle of folding, and FIG. 6 is folded and joined. It is a perspective view of the corrugated cardboard box.

  As shown in FIG. 1, the box making machine of Example 1 manufactures a cardboard box (box) B by processing a cardboard sheet (sheet material) S. The box making machine includes a paper feeding unit 11, a printing unit 21, a paper discharging unit 31, a die cutting unit 41, a defective product removing unit (which are arranged in a straight line in a direction D in which the corrugated cardboard sheet S and the cardboard box B are conveyed. Defective product removing device) 51, folding unit 61, and counter ejector unit 71.

  The paper feeding unit 11 feeds the cardboard sheets S one by one and sends them to the printing unit 21 at a constant speed. The sheet feeding unit 11 includes a table 12, a front pad 13, a supply roller 14, a suction device 15, and a feed roll 16. The table 12 can be mounted by stacking a large number of cardboard sheets S and is supported so as to be lifted and lowered. The front pad 13 can position the front end position of the cardboard sheets S stacked on the table 12, and a gap through which one cardboard sheet S can pass is secured between the lower end portion and the table 12. . A plurality of supply rollers 14 are arranged in the conveying direction D of the corrugated cardboard sheet S corresponding to the table 12, and when the table 12 descends, the supply roller 14 is at the lowest position among the stacked corrugated cardboard sheets S. The table 12 can be sent forward. The suction device 15 sucks the stacked cardboard sheets S downward, that is, toward the table 12 or the supply roller 14 side. The feed roll 16 can supply the cardboard sheet S sent out by the supply roller 14 to the printing unit 21.

  The printing unit 21 performs multicolor printing (four color printing in this embodiment) on the surface of the cardboard sheet S. In the printing unit 21, four printing units 21A, 21B, 21C, and 21D are arranged in series, and printing can be performed on the surface of the cardboard sheet S using four ink colors. Each printing unit 21A, 21B, 21C, 21D is configured in substantially the same manner, and has a printing cylinder 22, an ink supply roll (anilox roll) 23, an ink chamber 24, and a receiving roll 25. A printing cylinder 22 is attached to the outer periphery of the printing cylinder 22 and is rotatably provided. The ink supply roll 23 is disposed so as to be in contact with the printing plate 26 in the vicinity of the printing cylinder 22 and is rotatably provided. The ink chamber 24 stores ink and is provided in the vicinity of the ink supply roll 23. The receiving roll 25 conveys the corrugated cardboard sheet S with the printing cylinder 22 while applying a predetermined printing pressure, and is provided rotatably below the printing cylinder 22. Yes. Although not shown, each printing unit 21A, 21B, 21C, 21D is provided with a pair of upper and lower feed rolls in the front and rear.

  The paper discharge unit 31 performs ruled line processing and grooving processing on the corrugated cardboard sheet S. The paper discharge unit 31 includes a first ruled line roll 32, a second ruled line roll 33, a slitter knife 34, and a slotter knife 35. The first ruled line roll 32 is formed in a circular shape, and a plurality of (four in this embodiment) are arranged at predetermined intervals in the horizontal direction orthogonal to the conveyance direction D of the corrugated cardboard sheet S, and can be rotated by a driving device (not shown). It has become. The second ruled line roll 33 is formed in a circular shape, and a plurality of (four in this embodiment) are arranged at predetermined intervals in the horizontal direction orthogonal to the conveyance direction D of the corrugated cardboard sheet S, and can be rotated by a driving device (not shown). It has become. In this case, the first ruled line roll 32 performs ruled line processing on the surface (upper surface) of the cardboard sheet S, and the second ruled line roll 33 is similar to the first ruled line roll 32 in the surface (upper surface). The receiving rolls 36 and 37 are rotatably provided synchronously at a lower position and an upper position facing the respective ruled line rolls 32 and 33.

  The slitter knife 34 and the slotter knife 35 are formed in a circular shape, and a plurality (in this embodiment, five) are arranged at predetermined intervals in the horizontal direction orthogonal to the conveying direction D of the corrugated cardboard sheet S, and are rotated by a driving device (not shown). It is possible. The slitter knife 34 is composed of one piece, and is provided corresponding to the end portion in the width direction of the corrugated cardboard sheet S to be conveyed. The end portion in the width direction of the cardboard sheet S can be cut. On the other hand, the slotter knife 35 is composed of four pieces and is provided corresponding to a predetermined position in the width direction of the corrugated cardboard sheet S being conveyed, and grooving is performed at a predetermined position in the corrugated cardboard sheet S. Can do. In this case, the slitter knife 34 and the slotter knife 35 are provided so that the receiving roll 38 can be rotated synchronously at a lower position facing each other.

  The die-cut part 41 performs a hole punching process on the corrugated cardboard sheet S. The die cut part 41 has a pair of upper and lower feed pieces 42, an anvil cylinder 43 and a knife cylinder 44. The feed piece 42 conveys the corrugated cardboard sheet S from above and below, and is rotatably provided. The anvil cylinder 43 and the knife cylinder 44 are each formed in a circular shape and can be rotated in synchronization with a driving device (not shown). In this case, the anvil cylinder 43 has an anvil formed on the outer peripheral portion, while the knife cylinder 44 has a knife and a die formed at predetermined positions on the outer peripheral portion.

  The defective product removing unit 51 is supplied from the paper supply unit 11, printed by the printing unit 21, subjected to ruled line processing and grooving processing in the paper discharge unit 31, and punched in the die cut unit 41. When the corrugated cardboard sheet S is defective, the corrugated cardboard sheet S is removed from the production line of the corrugated cardboard sheet S (corrugated cardboard box B). Although the details will be described later, the defective product removing unit 51 is configured as a part of the defective product removing apparatus of the present invention, and its operation can be controlled by the control device 100.

  The folding unit 61 folds the cardboard sheet S while moving it in the transport direction D, and joins both ends in the width direction to form a flat cardboard box B. The folding unit 61 includes an upper conveyance belt 62, lower conveyance belts 63 and 64, and a molding device 65. The upper conveyor belt 62 and the lower conveyor belts 63 and 64 convey the corrugated cardboard sheet S and the corrugated cardboard box B from above and below. The forming device 65 has a pair of left and right forming belts and folds each end of the corrugated cardboard sheet S in the width direction while folding it downward. Further, as the folding unit 61, a gluing device 66 is provided between the die-cut unit 41 and the defective product removing unit 51. The gluing device 66 has a glue gun, and can paste at a predetermined position on the cardboard sheet S by discharging the glue at a predetermined timing.

  The counter ejector unit 71 stacks the cardboard boxes B while counting them, sorts them into a predetermined number of batches, and then discharges them. The counter ejector unit 71 has a hopper device 72. This hopper device 72 has a liftable elevator 73 on which the cardboard boxes B are stacked, and the elevator 73 is provided with a front contact plate and a rectifying plate (not shown) as shaping means. A carry-out conveyor 74 is provided below the hopper device 72.

  Here, the operation of manufacturing the cardboard box B from the cardboard sheet S by the box making machine of the first embodiment will be described with reference to FIGS. 1 and 3 to 6.

  In the box making machine of Example 1, the corrugated cardboard sheet S is formed by gluing a corrugated core 303 between a front liner 301 and a back liner 302 as shown in FIG. In the corrugated cardboard sheet S, two folding lines 311 and 312 are formed in the previous process of the box making machine. The folding lines 311 and 312 are for folding the flap when the cardboard box B manufactured by the box making machine is assembled later. Such corrugated cardboard sheets S are stacked on the table 12 of the paper feeding unit 11 as shown in FIG.

  A large number of cardboard sheets S stacked on the table 12 in the paper feeding unit 11 are first positioned by the front pad 13 and then lowered by the plurality of supply rollers 14 as the table 12 descends. The cardboard sheet S in the lower position is sent out. Then, the corrugated cardboard sheet S is supplied to the printing unit 21 on a predetermined constant side by the pair of feed rolls 16.

  In the printing unit 21, in each of the printing units 21A, 21B, 21C, and 21D, ink is supplied to the surface of the ink supply roll 23 from the ink chamber 24. When the printing cylinder 22 and the ink supply roll 23 are rotated, ink supply is performed. The ink on the surface of the roll 23 is transferred to the printing plate 26. When the cardboard sheet S is conveyed between the printing cylinder 22 and the receiving roll 25, the cardboard sheet S is sandwiched between the printing plate 26 and the receiving roll 25, and printing pressure is applied to the cardboard sheet S. Thus, the surface is printed. The printed cardboard sheet S is conveyed to the paper discharge unit 31 by a feed roll.

  First, when the corrugated sheet S passes through the first ruled line roll 32 in the paper discharge unit 31, the ruled lines 321, 322, 323 are formed on the front side of the cardboard sheet S, that is, on the front liner 301 side, as shown in FIG. , 324, 325, 326 are formed. Further, when the cardboard sheet S passes through the second ruled line roll 33, the ruled lines 322, 323, 324, and 325 are re-formed on the surface side of the cardboard sheet S, that is, on the front liner 301 side, like the first ruled line roll 32. Is done. Next, when the cardboard sheet S on which the ruled lines 322, 323, 324 and 325 are formed passes through the slitter knife 34, the end portion of the cardboard sheet S is cut at the position of the cutting position 321. Note that the end portion 326 remains in the corrugated sheet material and is not cut. Further, when the corrugated cardboard sheet S passes through the slotter knife 35, grooves 331, 332, 333 and paste margin pieces 334 are formed at the positions on the ruled lines 322, 323, 324, 325. Then, the corrugated cardboard sheet S in which the grooves 331, 332, 333 and the adhesive margin piece 334 are formed at the positions of the ruled lines 322, 323, 324, 325 is conveyed to the die cut part 41.

  When the cardboard sheet S passes between the anvil cylinder 43 and the knife cylinder 44 at the die cut portion 41, hand holes 341 and 342 are formed. Then, the corrugated cardboard sheet S in which the hand holes 341 and 342 are formed is conveyed to the defective product removing unit 51 after the glue is applied by the glue margin piece 334 by the gluing device 66 as shown in FIG.

  The defective product removing unit 51 supplies the paper from the paper feeding unit 11, the printing unit 21 performs printing, the paper discharge unit 31 performs ruled line processing and grooving processing, and the die cutting unit 41 performs punching processing. In addition, the corrugated cardboard sheet S is determined to be defective at each location, and when the corrugated cardboard sheet S is defective, the defective cardboard sheet S is removed from the production line.

  In the folding unit 61, the corrugated cardboard sheet S is moved in the conveying direction D by the upper conveying belt 62 and the lower conveying belts 63 and 64, while the forming device 65 uses the ruled lines 322 and 324 as base points as shown in FIG. Folded down as When the folding proceeds to nearly 180 degrees, the folding force increases, and the adhesive margin piece 334 and the end portion of the corrugated cardboard sheet S overlying the adhesive margin piece 334 are pressed and brought into close contact with each other, and both end portions of the corrugated cardboard sheet S are joined. Then, as shown in FIG. At this time, in the cardboard box B, two gaps 351 are formed at the joining portion. And this cardboard box B is conveyed to the counter ejector part 71, as shown in FIG.

  The cardboard box B detected as a non-defective product by the counter ejector unit 71 is sent to the hopper device 72. The cardboard box B sent to the hopper device 72 is stacked on the elevator 73 in a state in which the front end in the conveying direction D hits the front contact plate and is shaped by the rectifying plate. Then, when a predetermined number of cardboard boxes B are stacked on the elevator 73, the elevator 73 descends, and the predetermined number of cardboard boxes B are discharged as one batch by the carry-out conveyor 74, and in the subsequent process of the box making machine. Sent.

  Hereinafter, the defective product removing apparatus used in the box making machine of Example 1 described above will be described in detail. The defective product removing apparatus according to the first embodiment removes defective cardboard sheets S from a production line for processing the cardboard sheets S to manufacture a cardboard box B. The defective product removing apparatus includes a quality determining device 101, a defective product removing unit 51 serving as a removing unit, and a sorting device 102 serving as a sorting unit. In the present embodiment, the control device 100 includes a quality judging device. 101 and a sorting device 102.

  The pass / fail determination apparatus 101 determines the pass / fail of the corrugated cardboard sheet S on the basis of the inspection result of the detection device for, for example, a quality defect such as a position defect with respect to the corrugated cardboard sheet S conveyed on the production line. In this case, the pass / fail determination apparatus 101 is configured such that, for the corrugated cardboard sheet S, a paper feed failure at the paper feed unit 11, a print failure at the printing unit 21, a grooving position failure at the paper discharge unit 31, and a die cut unit 41. The punching position failure and the glueing failure in the gluing device 66 are determined, but at least one of the determinations required may be performed. In addition, the quality determination device 101 does not determine the bonding position defect for the corrugated cardboard sheet S after being folded by the folding unit 61. The detection device inspects for quality defects such as a position sensor, an image sensor, and a capacitance sensor.

  That is, on the production line, a position sensor 111 that detects the position of the conveyed cardboard sheet S is provided on the feeding side of the cardboard sheet S in the paper feeding unit 11. The position sensor 111 is, for example, a pair of left and right photoelectric tubes arranged on both sides in the width direction of the cardboard sheet S, and detects the inclination of the conveyed cardboard sheet S in the horizontal direction. The detection result of the position sensor 111 is output to the control device 100, and the pass / fail determination device 101 compares the inclination of the corrugated cardboard sheet S in the horizontal direction with a preset reference value so that the paper feeding unit 11 The sheet feeding failure of the corrugated cardboard sheet S is determined.

  In the production line, an image sensor 112 that detects an image printed on the conveyed cardboard sheet S is provided on the sending side of the cardboard sheet S in the printing unit 21. The image sensor 112 is, for example, a camera and an image processing device disposed above the cardboard sheet S, and detects the position, density (shading), and blur of the image printed on the conveyed cardboard sheet S. The detection result of the image sensor 112 is output to the control device 100, and the pass / fail determination device 101 compares the position, density, and blur of the image printed on the cardboard sheet S with a preset reference value. A printing failure of the cardboard sheet S in the printing unit 21 is determined.

  In the production line, the position sensor 111 described above is also used as the position sensor for detecting the transport position of the supplied cardboard sheet S in the paper discharge unit 31. In this case, the control device 100 calculates the conveyance position of the cardboard sheet S in consideration of the conveyance distance (conveyance time) from the paper supply unit 11 to the paper discharge unit 31. Further, the first ruled line roll 32, the second ruled line roll 33, the slitter knife 34, and the slotter knife 35 constituting the paper discharge unit 31 can be driven by a paper discharge unit drive unit 114, and this paper discharge unit drive unit 114 can be driven and controlled by the control device 100. Therefore, the pass / fail judgment device 101 compares the conveyance position of the corrugated cardboard sheet S with the rotational phase of the slitter knife 34 and the slotter knife 35 by the paper discharge unit drive device 114, thereby cutting the grooves in the paper discharge unit 31. A position defect is determined.

  In the production line, the die cut unit 41 is also used as the position sensor 111 described above as a position sensor that detects the conveyance position of the supplied cardboard sheet S. In this case, the control device 100 calculates the conveyance position of the cardboard sheet S in consideration of the conveyance distance (conveyance time) from the paper feeding unit 11 to the die cut unit 41. The anvil cylinder 43 and the knife cylinder 44 constituting the die cut part 41 can be driven by a die cut part drive device 116, and the drive device 116 can be driven and controlled by the control device 100. Therefore, the pass / fail judgment device 101 compares the conveyance position of the corrugated cardboard sheet S with the rotational phases of the anvil cylinder 43 and the knife cylinder 44 by the die-cut portion driving device 116, thereby determining the defective punching position in the die-cut portion 41. judge.

  In the production line, on the downstream side of the gluing device 66, a capacitive sensor 117 for detecting the position and amount of the glue applied to the conveyed cardboard sheet S is provided. The electrostatic capacitance sensor 117 detects the position and amount of glue applied to the conveyed cardboard sheet S as a distribution. The detection result of the capacitance type sensor 117 is output to the control device 100, and the quality determination device 101 compares the position and amount of the glue applied to the cardboard sheet S with a preset reference value. Then, the gluing device 66 determines whether or not the cardboard sheet S has a gluing failure.

  Note that the corrugated cardboard sheet S coated with glue at a predetermined position by the gluing device 66 is folded at the folding unit 61 and then joined at both ends thereof to form a cardboard box B, which is attached to the counter ejector unit 71. The cardboard boxes B are sequentially stacked. In this case, when the folding part 61 simply folds the end of the corrugated cardboard sheet S so that the adhesive does not dry, the corrugated cardboard sheet S is sent from the folding part 61 to the counter ejector part 71. There is a possibility that the close contact position between the end portions in.

  Therefore, the corrugated cardboard box B manufactured by folding the corrugated cardboard sheet S by the folding unit 61 cannot be determined to be a good product or a defective product. For example, when a joining position in the cardboard box B is detected by a position sensor and a joining failure is determined by comparing the joining position with a reference value, even if it is determined that the joining is good, the counter ejector unit 71 When it is sent, the joining position may shift and become defective. On the other hand, even if it is determined that the bonding of the cardboard box B is defective, the cardboard box B is stacked on the hopper device 72 of the counter ejector unit 71 and is applied by the front contact plate and the angle plate of the shaping means installed in the elevator 73. In some cases, the bonding position defect is corrected and improved.

  Therefore, in the present embodiment, since the both end portions are joined after being folded by the folding portion 61, the determination of the joining position failure is not performed on the cardboard box B. Therefore, a defective product removing unit 51 described below is arranged upstream of the folding unit 61 in the conveyance direction D of the corrugated cardboard sheet S, and the defective cardboard sheet S that does not include a bonding defect is folded by the folding unit 61. It is removed before being removed.

  The defective product removing unit 51 removes the corrugated cardboard sheet S from the production line before the surface is subjected to ruled line processing, grooving processing, and folding. As shown in FIG. 2, the conveyance belt 121 is an endless belt, and can be conveyed while being supported by a cardboard sheet S on the upper surface by being wound around a driving roller 122 and a plurality of support rollers 123. A pair of upper and lower guide rollers 124 is disposed upstream of the conveying belt 121, and a gluing device 66 and a capacitance sensor 117 are disposed between the guide roller 124 and the conveying belt 121. . In this embodiment, the gluing device 66 includes a glue gun 125 and a support base 126, and can control the glue gun 125 to discharge glue to the glue margin piece 334 of the cardboard sheet S. In this case, the gluing device 66 may not be constituted by the glue gun 125 but may be constituted by a gluing roll.

  The conveyor belt 121 has a substantially horizontal (in the present embodiment, slightly inclined upward) conveyance section 121a and a discharge section 121b inclined downward from the conveyance section 121a, and folding is performed downstream of the discharge section 121b. An upper conveyance belt 62 and a lower conveyance belt 63 in the section 61 are arranged. In this case, the conveyance unit 121a in the conveyance belt 121 and the conveyance belts 62 and 63 in the folding unit 61 are arranged substantially in a straight line so that the cardboard sheet S can be conveyed from the defective product removing unit 51 to the folding unit 61. It has become.

  The transport belt 121 is positioned below the discharge unit 121b, and a discharge belt 127 and a defective product storage case 128 are disposed. The discharge belt 127 is disposed so as to incline downward, the base end portion is positioned below the discharge portion 121b so as to overlap in the vertical direction, and the tip end portion is positioned above the defective product storage case 128. In addition, the conveyor belt 121 is positioned above the discharge unit 121b and is provided with a reject roller 129, and is supported by a support lever 130 so as to be movable up and down. The support lever 130 can be swung by a driving device 131. ing.

  Therefore, when the reject roller 129 is in the raised position represented by the solid line in FIG. 2 via the support lever 130 by the driving device 131, the cardboard sheet S can be conveyed to the folding unit 61 by the conveying belt 121. On the other hand, when the reject roller 129 is in the lowered position represented by a two-dot chain line in FIG. 2 via the support lever 130 by the driving device 131, the front end portion of the corrugated cardboard sheet S is pushed down by the reject roller 129 and discharged. The belt 127 can discharge the defective product into the storage case 128.

  The sorting device 102 operates the defective product removing unit 51 for the corrugated cardboard sheet S determined to be defective by the quality determining device 101. That is, when the corrugated cardboard sheet S determined to be defective in at least one inspection item based on various inspection results executed by the pass / fail determination apparatus 101 reaches the defective product removal unit 51, the sorting apparatus 102 determines The non-defective product removing section 51 is operated to remove the corrugated cardboard sheet S determined to be defective from the production line and discharge it to the defective product storage case 128. That is, the sorting device 102 operates the reject roller 129 by the driving device 131 via the support lever 130 to remove the defective cardboard sheet S from the production line.

  In this case, the defective product removing unit 51 is disposed on the downstream side of the gluing device 66. After the gluing operation is performed on the glue piece 334 of the cardboard sheet S by the gluing device 66, the corrugated cardboard sheet S is used. Judging failure is determined. Then, the defective product removing unit 51 removes the defective cardboard sheet S from the production line before being folded by the folding unit 61.

  Here, the operation of the defective product removing apparatus of the first embodiment will be described.

  As shown in FIGS. 1 and 2, when the paper feed unit 11 supplies the cardboard sheets S to the printing unit 21 one by one in the defective product removing apparatus of the first embodiment, the position sensor 111 detects the cardboard sheets S. , And the detection result is output to the control device 100. Then, the pass / fail determination apparatus 101 determines the sheet feeding failure of the cardboard sheet S by comparing the horizontal inclination of the cardboard sheet S calculated from the detection result with a reference value. In other words, the pass / fail determination apparatus 101 determines that the paper feeding is defective if the inclination of the conveyed corrugated cardboard sheet S is not within the reference area set from the reference value.

  Subsequently, when the printing unit 21 supplies the printed cardboard sheet S to the paper discharge unit 31, the image sensor 112 detects an image printed on the cardboard sheet S and outputs the detection result to the control device 100. ing. Then, the pass / fail determination apparatus 101 determines the printing defect of the corrugated cardboard sheet S by comparing the position, density (shading), and blur of the image with the reference value from the detection result. In other words, the pass / fail determination apparatus 101 determines that the cardboard sheet S is defective in printing if the position and density of the image of the conveyed cardboard sheet S are not within the reference area set from the reference value.

  In the paper discharge unit 31, the position sensor 111 detects the conveyance position of the cardboard sheet S and outputs the detection result to the control device 100. Further, the paper discharge unit drive device 114 can drive and rotate the knives 34 and 35, and the rotation phase thereof is output to the control device 100. And the quality determination apparatus 101 determines the grooving position defect of the corrugated cardboard sheet S by comparing the conveyance position of the corrugated cardboard sheet S and the rotational phase of the knives 34 and 35. That is, if the processing position set from the rotational phase of each of the knives 34 and 35 is not an appropriate position with respect to the conveyance position of the corrugated cardboard sheet S, the pass / fail determination apparatus 101 determines that the grooving position of the corrugated cardboard sheet S is defective. .

  In the die cut part 41, the position sensor 111 detects the transport position of the cardboard sheet S and outputs the detection result to the control device 100. The die-cut portion driving device 116 can drive and rotate the cylinders 43 and 44, and the rotation phase is output to the control device 100. Then, the pass / fail determination apparatus 101 determines the punching position defect of the cardboard sheet S by comparing the conveyance position of the cardboard sheet S and the rotation phase of each of the cylinders 43 and 44. That is, if the processing position set from the rotational phase of each of the cylinders 43 and 44 is not an appropriate position with respect to the conveyance position of the cardboard sheet S, the pass / fail determination apparatus 101 determines that the punching position of the cardboard sheet S is defective.

  When glue is applied to the glue margin piece 334 of the corrugated cardboard sheet S by the gluing device 66, the electrostatic capacity sensor 117 detects the gluing position from the electrostatic capacity (water content) of the glue applied to the corrugated cardboard sheet S. The amount of detection is detected, and the detection result is output to the control device 100. And the quality determination apparatus 101 determines the pasting failure of the corrugated cardboard sheet S by comparing the pasting position and amount with the reference value from the detection result. That is, the pass / fail determination apparatus 101 determines that the cardboard sheet S is not glued if the glued position and amount of the conveyed cardboard sheet S are not within the reference area set from the reference value.

  The control device 100 stores the pass / fail judgment result of the corrugated cardboard sheet S by the paper feeding unit 11, the printing unit 21, the paper discharge unit 31, the die cutting unit 41, and the gluing device 66, and the corrugated cardboard sheet S determined to be defective is stored. When transported to the defective product removing section 51, the sorting device 102 operates the defective product removing section 51 to remove the defective corrugated cardboard sheet S from the production line.

  That is, the control device 100 (the sorting device 102) normally stops the reject roller 129 at the raised position by the drive device 131 in the defective product removing unit 51, and the corrugated cardboard sheet S determined to be non-defective is conveyed. At this time, the non-defective cardboard sheet S is transferred from the conveyor belt 121 between the upper and lower conveyor belts 62 and 63 of the folding unit 61.

  On the other hand, the control device 100 (sorting device 102) determines that the corrugated cardboard sheet S determined as defective by the paper feeding unit 11, the printing unit 21, the paper discharge unit 31, the die cutting unit 41, and the gluing device 66 is sent to the defective product removing unit 51. When it reaches, the reject roller 129 is moved to the lowered position by the driving device 131, so that the front end portion of the cardboard sheet S moving on the conveying belt 121 is pushed down by the reject roller 129 and transferred to the discharge belt 127. Is done. Therefore, the defective cardboard sheet S is not transferred from the transport belt 121 to the folding unit 61 but is discharged from the transport belt 121 to the defective product storage case 128 via the discharge belt 127.

  As described above, in the defective product removing apparatus for the box making machine according to the first embodiment, the pass / fail determination apparatus 101 that performs the predetermined inspection on the corrugated cardboard sheet S conveyed through the production line of the corrugated cardboard box B to perform pass / fail determination. A defective product removing unit 51 that removes the corrugated cardboard sheet S that has been subjected to ruled line processing and grooving processing from the production line, and the corrugated cardboard sheet S that has been determined to be defective by the quality determination device 101 And a sorting device 102 that operates the defective product removing unit 51.

  Therefore, the pass / fail determination apparatus 101 inspects the corrugated cardboard sheet S to determine pass / fail, and the sorting apparatus 102 performs the defective product removal unit 51 on the corrugated cardboard sheet S determined to be defective by the pass / fail determination apparatus 101. When the is operated, the cardboard sheet S, which is a defective product, is removed from the production line, although the surface is subjected to ruled line processing and grooving processing. In this case, the pass / fail determination apparatus 101 does not determine the bonding position failure with respect to the folded cardboard sheet S.

  In this case, the corrugated cardboard sheet S is the one before being folded at the folding part 61, and since the shape thereof is a simple flat plate shape, the defective corrugated cardboard sheet S having a simple shape is removed from the production line. Thus, the defective product removal work can be performed properly. In other words, the cardboard box B folded at the folding part 61 is folded in two and joined, so that the thickness is more than twice that of the cardboard sheet S and there are many gaps on the front and back. When removing from the production line, there is a risk of poor conveyance. In addition, by removing the defective cardboard sheet S from the production line before folding in the folding part 61, the defective cardboard sheet S is removed without being folded in the folding part 61. The work efficiency can be improved by eliminating unnecessary work.

  Further, in the defective product removing apparatus of the box making machine of the first embodiment, after the defective product removing unit 51 performs the gluing operation on the paste margin piece 334 by the gluing device 66, the corrugated cardboard sheet S before folding is manufactured on the production line. Has been removed from. Therefore, since the corrugated cardboard sheet S that has been glued to the adhesive margin piece 334 and has not been folded is removed from the production line, it is possible to inspect the pasting failure of the corrugated cardboard sheet S and improve the product quality.

  Further, in the defective product removing apparatus for the box making machine according to the first embodiment, the pass / fail determination apparatus 101 is provided with respect to the corrugated cardboard sheet S to at least one of a feeding failure, a printing failure, a grooving position failure, a punching position failure, and a gluing failure. One decision is made. Therefore, most defects of the corrugated cardboard sheet S can be detected, and the product quality can be improved.

  Moreover, in the defective product removal apparatus of the box making machine of Example 1, the pass / fail determination apparatus 101 does not perform the determination of the bonding position defect on the corrugated cardboard sheet S after folding. Accordingly, since the bonding position defect in the corrugated cardboard sheet fluctuates in the conveyance process after folding, it is possible to improve workability by eliminating unnecessary work by not determining the bonding position defect here. .

  Further, in the defective product removing apparatus for the box making machine according to the first embodiment, as the defective product removing unit 51, the transport belt 121 that can transport the corrugated cardboard sheet S on the upper surface, and the discharge disposed below the transport belt 121. A belt 127 and a defective product storage case 128 and a reject roller 129 that can be swung by a driving device 131 are provided. Accordingly, when the corrugated cardboard sheet S determined to be defective comes to the defective product removing unit 51, the reject roller 129 is lowered by the driving device 131, thereby pushing down the corrugated cardboard sheet S on the transport belt 121 and pushing the discharge belt 127. The defective cardboard sheet S on the production line can be easily removed with a simple configuration. Further, the conveyor belt 121 of the defective product removing unit 51 supports the lower surface of the corrugated cardboard sheet S, can be transported to the folding unit 61 or the defective product storage case 128, and contacts the upper surface of the glued cardboard sheet S. Therefore, the cardboard sheet S can be properly conveyed.

  In the box making machine according to the first embodiment, the paper feeding unit 11, the printing unit 21, the paper discharging unit 31, the die-cut unit 41, the folding unit 61, the counter ejector unit 71, and A defective product removing device for removing the defective cardboard sheet S without being conveyed to the folding unit 61 is provided between the die-cut unit 41 and the folding unit 61.

  Accordingly, the cardboard sheet S from the paper supply unit 11 is printed by the printing unit 21, the ruled line processing and the grooving processing are performed by the paper discharge unit 31, and the punching processing is performed by the die cut unit 41. When the cardboard boxes B are folded and folded at the folding portion 61 to form a cardboard box B, and the cardboard boxes B are counted while being counted by the counter ejector section 71, the cardboard sheets S determined to be defective by the defective product removing device are Therefore, the sheet is removed without being conveyed to the folding unit 61. As a result, the defective product removing operation can be performed properly, and the defective corrugated cardboard sheet S is removed without being folded, so that a wasteful operation can be eliminated and work efficiency can be improved.

  FIG. 7 is a schematic configuration diagram illustrating a defective product removing apparatus for a box making machine according to a second embodiment of the present invention. In addition, the same code | symbol is attached | subjected to the member which has the function similar to the Example mentioned above, and detailed description is abbreviate | omitted.

  In the defective product removing apparatus for a box making machine according to the second embodiment, as shown in FIG. 7, the defective product removing unit 201 has a corrugated cardboard that has been subjected to ruled line processing, grooving processing, and folded. The sheet S is removed from the production line. That is, the upper conveying belt 202 is an endless perforated belt, and a plurality of upper conveying belts 202 are provided at predetermined intervals in the width direction of the corrugated cardboard sheet S, and are wound around the driving roller 203 and the supporting roller 204. The upper conveying belt 202 is wound around a support roller 203 and a driving roller 204, and a suction device 205 is disposed above the belt operating on the lower side. The lower conveying belt 206 is an endless belt, and a plurality of lower conveying belts 206 are provided at predetermined intervals in the width direction of the corrugated cardboard sheet S so as to face the lower side of the upper conveying belt 202 and are wound around a pair of support rollers 207. Yes. The cardboard sheet S can be conveyed while being sucked by the suction device 205 between the upper conveying belt 202 and the lower conveying belt 206. Note that the distance (interval) L from the downstream end of the suction device 205 to the inlet side of the folding unit 61 is preferably ½ or more of the minimum sheet passing sheet length of the box making machine.

  The upper conveyor belt 202 is substantially horizontal and is disposed so as to be continuous with the upper conveyor belt 62 and the lower conveyor belt 63 in the folding unit 61. The upper conveyor belt 202 and the conveyor belts 62 and 63 in the folding unit 61 are arranged substantially in a straight line so that the cardboard sheet S can be conveyed from the defective product removing unit 201 to the folding unit 61.

  The upper conveyor belt 202 is positioned below the downstream end portion, and a discharge belt 127 and a defective product storage case 128 are disposed. Further, the lower conveyor belt 206 is shorter than the upper conveyor belt 202, and the upper conveyor belt 202 is opened on the lower side on the downstream side, and the discharge belt 127 is opposed to the lower conveyor belt 206. The upper conveying belt 202 is positioned on the downstream side, and a reject lever 208 is disposed so as to be rotatable up and down. The reject lever 208 can be rotated downward by the upper conveying belt 202 by a driving device 209. . In this case, a plurality of reject levers 208 are arranged in the gaps between the plurality of upper conveyance belts 202 so as not to interfere with each upper conveyance belt 202.

  Therefore, when the reject lever 208 is in the raised position represented by the solid line in FIG. 7 by the driving device 209, the cardboard sheet S can be sucked to the lower surface of the upper conveying belt 202 and conveyed to the folding unit 61. On the other hand, when the reject lever 208 is in the lowered position represented by a two-dot chain line in FIG. 7 by the driving device 209, the front end portion of the corrugated cardboard sheet S is pushed downward by the reject lever 208 and defective products are accommodated by the discharge belt 127. It can be discharged into the case 128.

  In this case, the defective product removing unit 201 is disposed on the downstream side of the gluing device 66, and after the gluing operation is performed on the corrugated cardboard sheet S by the gluing device 66, a defective gluing of the corrugated cardboard sheet S is determined. The defective product removing unit 201 removes the defective cardboard sheet S from the production line before being folded by the folding unit 61.

  In the defective product removing apparatus according to the second embodiment configured as described above, the paper feeding unit 11, the printing unit 21, the paper discharging unit 31, the die cutting unit 41 (refer to FIG. 1 above), and the gluing device 66 use the corrugated cardboard. The defect determination of the sheet S is performed. Here, when the corrugated cardboard sheet S determined as a defective product reaches the defective product removing unit 201, the reject lever 208 is moved to the lowered position by the drive device 209, thereby being sucked by the upper conveying belt 202 and moving. The front end portion of the corrugated cardboard sheet S is pushed downward by the reject lever 208, the suction by the upper conveying belt 202 is released, and the cardboard sheet S is transferred to the discharge belt 127. Therefore, the defective cardboard sheet S is not transferred from the upper conveyance belt 202 to the folding unit 61 but is discharged from the upper conveyance belt 202 to the defective product storage case 128 via the discharge belt 127.

  As described above, in the defective product removing apparatus for a box making machine according to the second embodiment, the corrugated cardboard sheet is subjected to ruled line processing and grooving processing between the gluing device 66 and the folding unit 61. A defective product removing unit 201 for removing S from the production line is provided. Therefore, the corrugated cardboard sheet S determined to be defective in a simple flat plate shape is removed from the production line, the defective product removal work can be properly performed, and the corrugated cardboard sheet S that is already defective is removed. It is removed without folding at the folding part 61, so that wasteful work can be eliminated and work efficiency can be improved.

  Further, in the defective product removing apparatus of the box making machine of the second embodiment, as the defective product removing unit 201, the upper transport belt 202 capable of sucking and supporting the corrugated cardboard sheet S on the lower surface and the lower transport belt 202 are disposed. A discharge belt 127 and a defective product storage case 128, and a reject lever 208 that can be swung by a driving device 209 are provided. Accordingly, when the corrugated cardboard sheet S determined to be defective comes to the defective product removing unit 201, the drive device 209 lowers the reject lever 208 to push down the corrugated cardboard sheet S sucked by the upper conveying belt 202, It can be discharged to the defective product storage case 128 via the discharge belt 127, and the defective cardboard sheet S on the production line can be easily removed with a simple configuration. Further, since the upper conveyance belt 202 sucks and conveys the corrugated cardboard sheet S by the defective article removing unit 201, the corrugated cardboard sheet S can be easily discharged to the defective article containing case 128 simply by lowering the reject lever 208. Therefore, it is possible to remove the defective corrugated cardboard sheet S with high accuracy.

  The box making machine of this embodiment can manufacture a corrugated cardboard box B by conveying a plurality of corrugated cardboard sheets S. The paper discharge unit 31, die cut unit 41, The positions of various devices in the folding unit 61 (glue device 66) and the counter ejector unit 71 can be adjusted. Therefore, when the defective product removing unit 201 of Example 2 is applied, the pasting position (position of the glue margin piece 334) in the corrugated cardboard sheet S and the position of the upper conveying belt 202 do not coincide with the width direction of the corrugated cardboard sheet S. In addition, it is desirable to adjust the position of the upper conveying belt 202 in advance.

  FIG. 8 is a schematic configuration diagram illustrating a defective product removing apparatus for a box making machine according to a third embodiment of the present invention. In addition, the same code | symbol is attached | subjected to the member which has the function similar to the Example mentioned above, and detailed description is abbreviate | omitted.

  In the defective product removing apparatus for a box making machine according to the third embodiment, as shown in FIG. 8, the defective product removing unit 251 is subjected to ruled line processing and grooving processing on the surface, before being glued and folded. The corrugated cardboard sheet S is removed from the production line. In other words, the conveyor belt 121 is hung around the driving roller 122 and the plurality of support rollers 123 so that the cardboard sheet S is supported on the upper surface and can be conveyed. A folding unit 61 is disposed on the downstream side of the transport belt 121, and a gluing device 66 is disposed between the transport belt 121 and the folding unit 61.

  The transport belt 121 has a discharge belt 127 and a defective product storage case 128 disposed below. In addition, a reject roller 129 is disposed above the conveyor belt 121 and is supported by a support lever 130 so as to be movable up and down. The support lever 130 can be swung by a driving device 131. Therefore, when the reject roller 129 is lowered by the driving device 131 via the support lever 130, the front end portion of the corrugated cardboard sheet S can be pushed down by the reject roller 129 and discharged to the defective product storage case 128 by the discharge belt 127.

  In this case, the defective product removing unit 251 is disposed on the upstream side of the gluing device 66, and before the gluing device 66 performs the gluing operation on the corrugated cardboard sheet S and before the folding unit 61 folds the defective product removing unit 251. Then, the corrugated cardboard sheet S determined to be defective is removed from the production line.

  In the defective product removing apparatus according to the third embodiment configured as described above, the paper feed unit 11, the printing unit 21, the paper discharge unit 31, and the die cut unit 41 (refer to FIG. 1 above) determine whether or not the cardboard sheet S is defective. Is done. Here, when the corrugated cardboard sheet S determined to be defective reaches the defective product removing unit 251, the drive roller 131 moves the reject roller 129 to the lowered position, thereby moving the corrugated cardboard sheet S on the conveyor belt 121. Is pushed down by the reject roller 129 and transferred to the discharge belt 127. Therefore, the defective cardboard sheet S is not transferred from the transport belt 121 to the gluing device 66 but is discharged from the transport belt 121 to the defective product storage case 128 via the discharge belt 127.

  As described above, in the defective product removing apparatus for the box making machine according to the third embodiment, the corrugated cardboard sheet S subjected to the ruled line processing and the grooving processing between the die-cut portion 41 and the gluing device 66. Is removed from the production line. Therefore, the corrugated cardboard sheet S determined to be defective in a simple flat plate shape is removed from the production line, the defective product removal work can be properly performed, and the corrugated cardboard sheet S that is already defective is removed. It is removed without gluing by the gluing device 66 or folding at the folding unit 61, and wasteful work can be eliminated and work efficiency can be improved.

  Further, in the defective product removing apparatus for the box making machine of the third embodiment, the defective product removing unit 251 manufactures the corrugated cardboard sheet S that has been determined to be defective before performing the gluing operation on the paste margin piece 334 of the cardboard sheet S. Removed from line. Therefore, the adhesive adhered to the adhesive margin piece 334 does not adversely affect the operation of the defective product removing unit 251 and workability can be improved.

  In the above-described embodiment, the box making machine includes the paper feeding unit 11, the printing unit 21, the paper discharging unit 31, the die cutting unit 41, the folding unit 61, the counter ejector unit 71, and the defective product removing units 51, 201, In the case where the corrugated cardboard sheet S does not require the hand holes 341 and 342, the die cut portion 41 may be omitted. Further, in the above-described embodiment, the gluing device 66 that applies gluing to a predetermined position in the corrugated cardboard sheet S is applied as a device for adhering the adhesive to the bonded portion of the sheet material. However, the adhesive is not limited to glue. For example, a double-sided adhesive tape may be applied.

  Further, in each of the above-described embodiments, the quality determination apparatus 101 performs the paper feed failure in the paper feed unit 11, the print failure in the printing unit 21, and the grooving position in the paper discharge unit 31 for the cardboard sheet S. Inspected for defects, punching positions in the die-cut portion 41, and gluing defects in the gluing device 66. When it is not necessary to perform all inspections, only a part of the plurality of inspection items is inspected. May be performed.

  The defective product removing apparatus and the box making machine according to the present invention are configured to remove the sheet material that has been subjected to crease processing and grooving processing from the production line, thereby providing a defective sheet. The material can be appropriately removed and the work efficiency can be improved, and can be applied to any box making machine.

DESCRIPTION OF SYMBOLS 11 Paper feed part 21 Printing part 31 Paper discharge part 41 Die cut part 51,201,251 Defective product removal part 61 Folding part 66 Gluing apparatus 71 Counter ejector part 100 Control apparatus 101 Pass / fail judgment device (good / bad judgment means)
102 Sorting device (sorting means)
B Cardboard box (box)
S Cardboard sheet (sheet material)
D Transport direction

Claims (3)

A defective product removing device for a box making machine that removes defective sheet material from a production line for processing a sheet material to produce a box,
A pass / fail determination device for determining pass / fail of the sheet material based on a predetermined inspection result for the sheet material conveyed through the production line;
A defective product removing unit that is removed from the production line before performing a bonding process and a folding process for attaching an adhesive to an adhesive part of the sheet material subjected to ruled line processing and grooving processing on the surface;
A sorting device that operates the defective product removing unit on the sheet material determined to be defective by the quality determination device;
With
The defective product removing unit removes the sheet material from the production line on the upstream side of a gluing device that performs an adhesion process for attaching an adhesive to an adhesion portion of the sheet material.
A defective product removing apparatus for a box making machine. The quality determination apparatus, with respect to the sheet material, the sheet feeding failure, printing failure, grooving misregistration, manufactured according to claim 1, characterized in that at least one of the determination of the punching position bad Defective product removal device for box machines. A sheet feeding unit for supplying sheet material;
A printing unit for printing on the sheet material;
A sheet discharge unit that performs ruled line processing and grooving on the surface of the sheet material,
A folding part that forms a box body by joining the ends by folding the adhesive after attaching the adhesive to the adhesive part of the sheet material;
A counter ejector portion that discharges every predetermined number after the boxes are stacked while counting,
A quality determination device for determining the quality of the sheet material based on a predetermined inspection result for the sheet material, and a ruled line process and a grooving process are performed on the surface between the printing unit and the counter ejector unit. a defective product removing section for removing from the production line prior to performing been adhesion process and the folding process the adhesive may be applied on the adhesive portion of the sheet material, the relative sheet material is determined to be defective by the diagnosis device A sorting device that operates the defective product removal unit ;
With
The defective product removing unit removes the sheet material from the production line on the upstream side of a gluing device that performs an adhesion process for bonding an adhesive to an adhesion portion of the sheet material.
A box making machine characterized by this.

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