JP5776991B2 - 硬化防食鋼板部材の表面仕上げ方法 - Google Patents
硬化防食鋼板部材の表面仕上げ方法 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/50—Controlling or regulating the coating processes
- C23C2/52—Controlling or regulating the coating processes with means for measuring or sensing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
- C23C2/29—Cooling or quenching
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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- Physics & Mathematics (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Thermal Sciences (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating With Molten Metal (AREA)
Description
− 韓国特許公開公報KR1020000059342号(Hankook Tire)
− 国際特許公開公報WO02/055263号(REM Chemicals)
− 国際特許公開公報WO98/15383号(Terschluse)
− 欧州特許公開公報EP0103848号(Heilberger, Heilberger)
− 欧州特許公開公報EP1857224号(Rosler)
− 欧州特許公開公報EP0324394号(Henkel)
− ドイツ特許公開公報DE4404123号(Dreher)
以下、図面を参照して本発明を例示的に説明する。
試験材料の加熱後、表面にはFe、ZnおよびMn(鋼中の合金元素)からなる混合酸化物が生じている。これらの酸化物の一部は固着し、一部は緩着している。Al−酸化物はZn浴中に添加されたAl(>1%)に起因する。酸化物層の下には、約25μmの厚さのFeZn拡散皮膜層が存在している(図6)。
1. 自動車用プレス焼入れ部品(鋼板部材)のバレル仕上げ
Bピラー強化部品(約1200mm×500mm、鋼板厚さ1.8mm)(鋼板部材)がトラフ形振動機によって5分間洗浄された。
約300mm×約100mmの寸法の部品(強化部品、ストラット)を実施例1の場合と同じコンパウンドおよび同じ研磨体と共に直径700mmの遠心ドラムに装入して洗浄する。処理時間として5分間が選択された。このように処理された部品では、その塗料付着性ならびに溶接性はいずれも優れている。
Claims (6)
- 金属皮膜層又は防食皮膜層で被覆された硬化防食鋼板部材の表面仕上げ方法であって、
前記鋼板部材を加熱し、さらに、焼入れ急冷し、
前記焼入れ急冷を行った後にバレル仕上げを行うことで、前記金属皮膜層又は前記防食皮膜層上に存在する酸化物を除去すると共に前記金属皮膜層又は前記防食皮膜層においてナノ多孔性金属表面を形成することを特徴とする方法。 - 前記防食皮膜層は亜鉛系の皮膜層であり、加熱および焼入れ急冷時に前記防食皮膜層内にZnFe相が形成され、前記表面仕上げの実施の際に、前記防食皮膜層上に存在または付着している酸化物が研磨によって除去され、前記防食皮膜層内に存在するZnFe相が磨出されて該層の微孔が露出させられることを特徴とする請求項1に記載の方法。
- 前記酸化物は研磨除去されるとともにZnFe相が磨出されるが、前記防食皮膜層は実質的に研磨除去されることがないように、前記バレル仕上げの持続時間、前記バレル仕上げの振動振幅、前記バレル仕上げの研磨粒子のうちの一部またはすべてが調整されることを特徴とする請求項1または2に記載の方法。
- 前記バレル仕上げに際して、バレル仕上げ粒子及び、固体添加物または液体添加物あるいはその両方の添加物が使用され、その際、前記添加物は、摩耗屑を取り込んで排出されるか、または表面仕上げに加えてさらに表面を防食被覆する添加物が存在することを特徴とする請求項1から3のいずれか1項に記載の方法。
- 有機酸、アルコール、界面活性剤、ワックスのいずれか、またそれらを組み合わせたものを含む液体コンパウンドが、前記バレル仕上げ粒子に加えられていることを特徴とする請求項1から4のいずれか1項に記載の方法。
- 前記鋼板部材の材料として、以下の重量%組成、つまり
C=0.07〜0.7
Mn=0.2〜2.5
Al=0.005〜0.27
Si=0.1〜1.1
Cr=0.01〜0.8
Ni=0.01〜0.8
Nb=0〜0.06
Ti=0.005〜0.1
V=0〜0.001
N=0〜0.01
B=0.0003〜0.01
P=0〜0.05
S=0〜0.3
Cu=0〜0.1
Mo=0.05〜0.6
残り=Fe+不純物
を有する鋼が使用されることを特徴とする請求項1から5のいずれか1項に記載の方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010037077.0A DE102010037077B4 (de) | 2010-08-19 | 2010-08-19 | Verfahren zum Konditionieren der Oberfläche gehärteter korrosionsgeschützter Bauteile aus Stahlblech |
DE102010037077.0 | 2010-08-19 | ||
PCT/EP2011/059272 WO2012022510A1 (de) | 2010-08-19 | 2011-06-06 | Verfahren zum konditionieren der oberfläche gehärteter korrosionsgeschützter bauteile aus stahlblech |
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JP2013542858A JP2013542858A (ja) | 2013-11-28 |
JP5776991B2 true JP5776991B2 (ja) | 2015-09-09 |
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JP2013525196A Active JP5776991B2 (ja) | 2010-08-19 | 2011-06-06 | 硬化防食鋼板部材の表面仕上げ方法 |
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US (1) | US20130213530A1 (ja) |
EP (1) | EP2606161A1 (ja) |
JP (1) | JP5776991B2 (ja) |
KR (1) | KR20140029352A (ja) |
CN (1) | CN103124802A (ja) |
DE (1) | DE102010037077B4 (ja) |
WO (1) | WO2012022510A1 (ja) |
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CN104789904A (zh) * | 2015-03-20 | 2015-07-22 | 苏州科胜仓储物流设备有限公司 | 一种用于轻型模具货架的高强度钢板及其热处理工艺 |
CN104789903A (zh) * | 2015-03-20 | 2015-07-22 | 苏州科胜仓储物流设备有限公司 | 一种用于重型横梁式货架的高强度钢板及其热处理工艺 |
CN104789902A (zh) * | 2015-03-20 | 2015-07-22 | 苏州科胜仓储物流设备有限公司 | 一种用于钢平台的高强度钢板及其锻造工艺 |
CN104789888A (zh) * | 2015-03-20 | 2015-07-22 | 苏州科胜仓储物流设备有限公司 | 一种用于中型货架的高强度钢板及其锻造工艺 |
CN104789901A (zh) * | 2015-03-20 | 2015-07-22 | 苏州科胜仓储物流设备有限公司 | 一种用于重型模具货架的高强度钢板及其热处理工艺 |
DE102017005122A1 (de) | 2017-05-30 | 2017-11-23 | Daimler Ag | Verfahren zum Herstellen eines Stahl aufweisenden Bauteils |
EP3872231A1 (de) | 2020-02-28 | 2021-09-01 | voestalpine Stahl GmbH | Verfahren zum konditionieren der oberfläche eines mit einer zinklegierungs-korrosionsschutzschicht beschichteten metallbandes |
EP3872229A1 (de) | 2020-02-28 | 2021-09-01 | voestalpine Stahl GmbH | Verfahren zum herstellen gehärteter stahlbauteile mit einer konditionierten zinklegierungskorrosionsschutzschicht |
EP3872230A1 (de) | 2020-02-28 | 2021-09-01 | voestalpine Stahl GmbH | Verfahren zum herstellen gehärteter stahlbauteile mit einer konditionierten zinklegierungskorrosionsschutzschicht |
DE102022116082A1 (de) | 2022-06-28 | 2023-12-28 | Voestalpine Metal Forming Gmbh | Verfahren zum Konditionieren der Oberflächen von wärmebehandelten, verzinkten Stahlblechen |
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DE102006023200A1 (de) | 2006-05-17 | 2007-11-22 | Rösler Oberflächentechnik GmbH | Trogvibrator |
JP4781937B2 (ja) * | 2006-08-10 | 2011-09-28 | Ntn株式会社 | スラストニードル軸受 |
DE102007022174B3 (de) * | 2007-05-11 | 2008-09-18 | Voestalpine Stahl Gmbh | Verfahren zum Erzeugen und Entfernen einer temporären Schutzschicht für eine kathodische Beschichtung |
DE102007051542A1 (de) * | 2007-10-29 | 2009-04-30 | Mtu Aero Engines Gmbh | Verfahren zur Herstellung einer Schutzschicht |
DE102007060085B4 (de) * | 2007-12-13 | 2012-03-15 | Durferrit Gmbh | Verfahren zur Erzeugung von korrosionsbeständigen Oberflächen nitrierter oder nitrocarburierter Bauteile aus Stahl sowie nitrocarburierte oder nitrierte Bauteile aus Stahl mit oxidierten Oberflächen |
JP5029500B2 (ja) * | 2008-06-10 | 2012-09-19 | 住友金属工業株式会社 | 脱水素処理用鋼板および電気めっき鋼板部材ならびに電気めっき鋼板部材の製造方法 |
CN101712848A (zh) * | 2008-10-06 | 2010-05-26 | 天津市化学试剂研究所 | 金属振动抛光液及其制备方法 |
DE102009015160A1 (de) * | 2009-03-26 | 2010-09-30 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zur Herstellung eines beschicht- und/oder fügbaren Blechformteils mit einer Korrosionsschutzbeschichtung |
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2010
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- 2011-06-06 EP EP11729271.4A patent/EP2606161A1/de not_active Ceased
- 2011-06-06 KR KR1020137005865A patent/KR20140029352A/ko not_active Application Discontinuation
- 2011-06-06 JP JP2013525196A patent/JP5776991B2/ja active Active
- 2011-06-06 CN CN201180040231XA patent/CN103124802A/zh active Pending
- 2011-06-06 WO PCT/EP2011/059272 patent/WO2012022510A1/de active Application Filing
- 2011-06-06 US US13/817,228 patent/US20130213530A1/en not_active Abandoned
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EP2606161A1 (de) | 2013-06-26 |
DE102010037077A1 (de) | 2012-02-23 |
KR20140029352A (ko) | 2014-03-10 |
DE102010037077B4 (de) | 2014-03-13 |
US20130213530A1 (en) | 2013-08-22 |
WO2012022510A1 (de) | 2012-02-23 |
CN103124802A (zh) | 2013-05-29 |
JP2013542858A (ja) | 2013-11-28 |
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