JP5680108B2 - エーテルアミンおよびそれらを重合体合成時に中間体として用いる使用 - Google Patents
エーテルアミンおよびそれらを重合体合成時に中間体として用いる使用 Download PDFInfo
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- JP5680108B2 JP5680108B2 JP2012546156A JP2012546156A JP5680108B2 JP 5680108 B2 JP5680108 B2 JP 5680108B2 JP 2012546156 A JP2012546156 A JP 2012546156A JP 2012546156 A JP2012546156 A JP 2012546156A JP 5680108 B2 JP5680108 B2 JP 5680108B2
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- Prior art keywords
- epoxy resin
- mixture
- hydrogen
- branched
- linear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000015572 biosynthetic process Effects 0.000 title description 5
- 229920000642 polymer Polymers 0.000 title description 4
- 238000003786 synthesis reaction Methods 0.000 title description 4
- 239000000543 intermediate Substances 0.000 title description 2
- 239000000203 mixture Substances 0.000 claims description 112
- -1 ether amine Chemical class 0.000 claims description 64
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 51
- 239000003822 epoxy resin Substances 0.000 claims description 48
- 229920000647 polyepoxide Polymers 0.000 claims description 48
- 150000003077 polyols Chemical class 0.000 claims description 39
- 229920005862 polyol Polymers 0.000 claims description 37
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 32
- 239000001257 hydrogen Substances 0.000 claims description 30
- 229910052739 hydrogen Inorganic materials 0.000 claims description 30
- 239000003054 catalyst Substances 0.000 claims description 28
- 239000002243 precursor Substances 0.000 claims description 26
- 238000006268 reductive amination reaction Methods 0.000 claims description 25
- 238000004519 manufacturing process Methods 0.000 claims description 24
- 150000001412 amines Chemical class 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 23
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 18
- 125000002947 alkylene group Chemical group 0.000 claims description 18
- 239000003999 initiator Substances 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 17
- 239000005056 polyisocyanate Substances 0.000 claims description 17
- 229920001228 polyisocyanate Polymers 0.000 claims description 17
- 229910021529 ammonia Inorganic materials 0.000 claims description 16
- 125000003118 aryl group Chemical group 0.000 claims description 13
- 150000002009 diols Chemical class 0.000 claims description 12
- 150000002431 hydrogen Chemical class 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 9
- 125000006527 (C1-C5) alkyl group Chemical group 0.000 claims description 8
- 229920002396 Polyurea Polymers 0.000 claims description 8
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 claims description 6
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical group CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 6
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 4
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical group C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 2
- 150000000185 1,3-diols Chemical group 0.000 claims description 2
- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 claims description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical group C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims description 2
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims description 2
- JCTXKRPTIMZBJT-UHFFFAOYSA-N 2,2,4-trimethylpentane-1,3-diol Chemical compound CC(C)C(O)C(C)(C)CO JCTXKRPTIMZBJT-UHFFFAOYSA-N 0.000 claims 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 claims 1
- 238000009472 formulation Methods 0.000 description 24
- 239000003795 chemical substances by application Substances 0.000 description 23
- 150000001875 compounds Chemical class 0.000 description 18
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 16
- 239000004593 Epoxy Substances 0.000 description 15
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 15
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 15
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 14
- 150000002118 epoxides Chemical group 0.000 description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 239000012948 isocyanate Substances 0.000 description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 229910052759 nickel Inorganic materials 0.000 description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 7
- 229920006389 polyphenyl polymer Polymers 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical class ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- 239000004721 Polyphenylene oxide Substances 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 6
- 229920000570 polyether Polymers 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 5
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 239000002585 base Substances 0.000 description 5
- 150000004985 diamines Chemical class 0.000 description 5
- 229910052731 fluorine Inorganic materials 0.000 description 5
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 125000006729 (C2-C5) alkenyl group Chemical group 0.000 description 4
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 4
- SVYKKECYCPFKGB-UHFFFAOYSA-N N,N-dimethylcyclohexylamine Chemical compound CN(C)C1CCCCC1 SVYKKECYCPFKGB-UHFFFAOYSA-N 0.000 description 4
- 125000002723 alicyclic group Chemical group 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 238000005266 casting Methods 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 230000009477 glass transition Effects 0.000 description 4
- 150000002513 isocyanates Chemical class 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 4
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 239000011651 chromium Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 3
- 125000005442 diisocyanate group Chemical group 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 125000000623 heterocyclic group Chemical group 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 229920003986 novolac Polymers 0.000 description 3
- 230000000737 periodic effect Effects 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- KYVBNYUBXIEUFW-UHFFFAOYSA-N 1,1,3,3-tetramethylguanidine Chemical compound CN(C)C(=N)N(C)C KYVBNYUBXIEUFW-UHFFFAOYSA-N 0.000 description 2
- WTFAGPBUAGFMQX-UHFFFAOYSA-N 1-[2-[2-(2-aminopropoxy)propoxy]propoxy]propan-2-amine Chemical compound CC(N)COCC(C)OCC(C)OCC(C)N WTFAGPBUAGFMQX-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- OECTYKWYRCHAKR-UHFFFAOYSA-N 4-vinylcyclohexene dioxide Chemical compound C1OC1C1CC2OC2CC1 OECTYKWYRCHAKR-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
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- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- 229910000564 Raney nickel Inorganic materials 0.000 description 2
- LINDOXZENKYESA-UHFFFAOYSA-N TMG Natural products CNC(N)=NC LINDOXZENKYESA-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- IMUDHTPIFIBORV-UHFFFAOYSA-N aminoethylpiperazine Chemical group NCCN1CCNCC1 IMUDHTPIFIBORV-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
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- 239000004568 cement Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
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- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
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- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
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- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
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- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
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- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
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- 125000006273 (C1-C3) alkyl group Chemical group 0.000 description 1
- RBACIKXCRWGCBB-UHFFFAOYSA-N 1,2-Epoxybutane Chemical compound CCC1CO1 RBACIKXCRWGCBB-UHFFFAOYSA-N 0.000 description 1
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- 229940058015 1,3-butylene glycol Drugs 0.000 description 1
- DEWLEGDTCGBNGU-UHFFFAOYSA-N 1,3-dichloropropan-2-ol Chemical compound ClCC(O)CCl DEWLEGDTCGBNGU-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- CDMDQYCEEKCBGR-UHFFFAOYSA-N 1,4-diisocyanatocyclohexane Chemical compound O=C=NC1CCC(N=C=O)CC1 CDMDQYCEEKCBGR-UHFFFAOYSA-N 0.000 description 1
- SIZPGZFVROGOIR-UHFFFAOYSA-N 1,4-diisocyanatonaphthalene Chemical compound C1=CC=C2C(N=C=O)=CC=C(N=C=O)C2=C1 SIZPGZFVROGOIR-UHFFFAOYSA-N 0.000 description 1
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- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- GELKGHVAFRCJNA-UHFFFAOYSA-N 2,2-Dimethyloxirane Chemical compound CC1(C)CO1 GELKGHVAFRCJNA-UHFFFAOYSA-N 0.000 description 1
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- TZWPUBMUJFCAIO-UHFFFAOYSA-N 2-(2,2-diaminoethoxy)ethane-1,1-diamine Chemical compound NC(N)COCC(N)N TZWPUBMUJFCAIO-UHFFFAOYSA-N 0.000 description 1
- GXVUZYLYWKWJIM-UHFFFAOYSA-N 2-(2-aminoethoxy)ethanamine Chemical compound NCCOCCN GXVUZYLYWKWJIM-UHFFFAOYSA-N 0.000 description 1
- DAXRGSDCXVUHEW-UHFFFAOYSA-N 2-(benzhydrylamino)ethanol Chemical compound C=1C=CC=CC=1C(NCCO)C1=CC=CC=C1 DAXRGSDCXVUHEW-UHFFFAOYSA-N 0.000 description 1
- VVHFXJOCUKBZFS-UHFFFAOYSA-N 2-(chloromethyl)-2-methyloxirane Chemical compound ClCC1(C)CO1 VVHFXJOCUKBZFS-UHFFFAOYSA-N 0.000 description 1
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 1
- XORJNZNCVGHBDZ-UHFFFAOYSA-N 2-[2-(6-oxabicyclo[3.1.0]hexan-2-yloxy)ethoxy]-6-oxabicyclo[3.1.0]hexane Chemical compound C1CC2OC2C1OCCOC1C2OC2CC1 XORJNZNCVGHBDZ-UHFFFAOYSA-N 0.000 description 1
- OJPDDQSCZGTACX-UHFFFAOYSA-N 2-[n-(2-hydroxyethyl)anilino]ethanol Chemical group OCCN(CCO)C1=CC=CC=C1 OJPDDQSCZGTACX-UHFFFAOYSA-N 0.000 description 1
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- 150000003335 secondary amines Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000011949 solid catalyst Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- 125000003698 tetramethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 150000004992 toluidines Chemical class 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C217/00—Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton
- C07C217/02—Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton having etherified hydroxy groups and amino groups bound to acyclic carbon atoms of the same carbon skeleton
- C07C217/04—Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton having etherified hydroxy groups and amino groups bound to acyclic carbon atoms of the same carbon skeleton the carbon skeleton being acyclic and saturated
- C07C217/42—Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton having etherified hydroxy groups and amino groups bound to acyclic carbon atoms of the same carbon skeleton the carbon skeleton being acyclic and saturated having etherified hydroxy groups and at least two amino groups bound to the carbon skeleton
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/5006—Amines aliphatic
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C213/00—Preparation of compounds containing amino and hydroxy, amino and etherified hydroxy or amino and esterified hydroxy groups bound to the same carbon skeleton
- C07C213/02—Preparation of compounds containing amino and hydroxy, amino and etherified hydroxy or amino and esterified hydroxy groups bound to the same carbon skeleton by reactions involving the formation of amino groups from compounds containing hydroxy groups or etherified or esterified hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3225—Polyamines
- C08G18/3228—Polyamines acyclic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/56—Amines together with other curing agents
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Polyurethanes Or Polyureas (AREA)
- Epoxy Resins (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Description
なく製造工程の実施が容易である新規なアミン系硬化剤の必要性が存在する。また、向上した硬化性能を有する、例えば硬化をより低い温度またはより短い時間で起こさせ得る新規な硬化剤の必要性も存在する。
で表されるモノエーテルアミンを含有するエーテルアミン混合物に関する。
で表されるモノエーテルアミンを含有するエーテルアミン混合物に関する。本発明のエーテルアミン混合物を硬化剤として用いると良好な柔軟性および伸び特性を示す硬化生成物ばかりでなくまた有意に向上した熱安定性(本ケースでは向上したガラス転移温度を意味する)を示す硬化生成物ももたらされることを驚くべきことに見いだした。そのような向上した熱安定性は最先端のポリエーテルアミン系硬化剤を単独で用いたのでは不可能である。
で表されるモノエーテルアミンをエーテルアミン混合物の総重量を基準にして少なくとも10重量%含有する。1つの態様におけるaは3である。別の態様では、R1およびR2を独立して水素および直鎖もしくは分枝C1−C3アルキル基から選択する。更に別の態様では、R1およびR2を独立して水素およびCH3から選択する。更に別の態様では、XおよびYを独立して水素、CH3およびC2H5から選択する。
で表されるアルキレンオキサイドであってもよい。好適には、そのアルキレンオキサイドはエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド(例えばイソブチレンオキサイド、1,2−ブチレンオキサイドおよび2,3−ブチレンオキサイド)、ペンチレンオキサイド、スチレンオキサイドまたはこれらの組み合わせである。前記開始剤と接触させるアルキレンオキサイドの量を開始剤1モル当たり約1.2−1.8モル、好適
には約1.4−1.6モルのアルキレンオキサイドの範囲にしてもよい。前記開始剤とアルキレンオキサイドを接触させる時間を前駆体ポリオールが生じるに充分な時間にし、いくつかの態様では約0.5時間から約24時間の範囲にしてもよい。
70重量%から約95重量%および鉄を約5重量%から約30重量%を含有する米国特許第4,014,933号に開示されている種類の触媒を用いることも可能である。別の例として、ニッケル、銅および3番目の成分(これは鉄、亜鉛、ジルコニウムまたはこれらの混合物であってもよい)を含有して成る米国特許第4,152,353号に開示されている種類の触媒、例えばニッケルを約20重量%から約49重量%、銅を約36重量%から約79重量%および鉄、亜鉛、ジルコニウムまたはこれらの混合物を約1重量%から約15重量%含有する触媒などを用いてもよい。更に別の例として、ニッケルを約60重量%から約75重量%およびアルミニウムを約25重量%から約40重量%を含有して成る米国特許第4,766,245号に記述されている種類の触媒を用いることも可能である。
水素化ビスフェノールA、FまたはS、フェノールおよびペンダント型基もしくは鎖を有するフェノールのグリシジルエーテル、フェノールもしくはクレゾールとホルムアルデヒドから酸性条件下で得られる縮合生成物、例えばフェノールノボラックおよびクレゾールノボラックなどまたはシロキサンジグリシジルが基になったそれらが含まれる。
トルイジン、m−キシリレンジアミン、ビス(4−アミノフェニル)メタンまたはビス(4−メチルアミノフェニル)メタンなどであり得る。ポリ(N−グリシジル)化合物の他の例には、シクロアルキレン尿素、例えばエチレン尿素または1,3−プロピレン尿素などのN,N’−ジグリシジル誘導体、およびヒダントイン、例えば5,5−ジメチルヒダントインなどのN,N’−ジグリシジル誘導体が含まれる。ポリ(S−グリシジル)化合物の例は、ジチオール、例えばエタン−1,2−ジチオールなどまたはビス(4−メルカプトメチルフェニル)エーテルから誘導したジ−S−グリシジル誘導体である。
らより低い温度であり得る。本発明の態様における硬化時間は約2時間から約6時間であり得、それには約2.5時間、3時間、3.5時間、4時間、4.5時間、5時間および5.5時間が含まれる。本発明の1つの態様では、当該エポキシ樹脂系を約55℃で約3から約6時間かけて硬化させる。本開示の利点を習得した当業者は、より低い温度および/またはより短い硬化時間を用いて所望の硬化特性にどのようにして到達させるかを認識するであろう。
。通常は、メチレン橋渡しポリフェニルポリイソシアネート混合物はメチレンジフェニルジイソシアネート異性体を約20から約100重量パーセント含有していて、その残りは官能性がより高くかつ分子量がより高いポリメチレンポリフェニルジイソシアネートである。それらの典型は、ジフェニルジイソシアネート異性体を約20から約100重量パーセント含有するポリフェニルポリイソシアネート混合物であり、前記異性体の約20から約95重量パーセントは4,4’−異性体でありそしてその残りは分子量がより高くかつ平均官能性が約2.1から約3.5の官能性を有するポリメチレンポリフェニルポリイソシアネートである。そのようなイソシアネート混合物は公知の市販材料であり、それらの調製は米国特許第3,362,979号に記述されている方法を用いて実施可能である。好適な芳香族ポリイソシアネートはメチレンビス(4−フェニルイソシアネート)、即ち“MDI”である。高純度のMDI、MDIの準プレポリマー、修飾を受けさせた高純度MDIなどが本発明に従うポリ尿素の調製で用いるに有用である。高純度のMDIは固体であり、従って使用がしばしば便利ではないことから、本明細書ではMDIが基になった液状生成物またはメチレンビス(4−フェニルイソシアネート)を用いる。米国特許第3,394,164号(引用することによって本明細書に組み入れられる)に液状のMI生成物が記述されている。より一般的には、また、ウレトニミンによる修飾を受けさせた高純度のMDIも含める。そのような生成物の製造は蒸留した高純度のMDIを触媒の存在下で加熱することで行われる。そのような液状の生成物は高純度MDIと修飾MDIの混合物である。用語「有機ポリイソシアネート」にはまたイソシアネートもしくはポリイソシアネートと活性水素含有材料の準プレポリマーも含まれる。
蒸留で測定した如き重量%)。
の配合物(配合物EおよびF)と比較する。配合物EおよびFには実施例1で調製したエーテルアミン混合物を含有させる。以下の表中のEEWはエポキシ当量重量を表し、これをグラム/当量で表す。商業的硬化剤はJEFFAMINE(商標)D−230アミンである。共硬化剤番号1は脂環式ジアミン(イソホロンジアミン)である。共硬化剤番号2もまた脂環式アミン(シクロヘキサンジメタンアミン)である。促進剤はN−アミノエチルピペラジン(AEP)である。DSCは示差走査熱測定、即ち最適なTgを測定して最適なアミン対エポキシ比を決定する目的で使用した技術を表す。最適な比率、即ち最適なphr(phrはエポキシ樹脂100重量部当たりのアミンの重量部を表す)は最も高いTgをもたらすエポキシ対アミン比である。
している。このような試験結果は、本発明のエーテルアミン混合物を用いるとTg進展がより高くなることを立証している。このことは、本エーテルアミン混合物を用いると生強度がより速く発生しかつまた焼き温度をより低くしても発生するであろうことを示している。より低い焼き温度および/またはより短い焼き時間の後でも特性の進展が向上することはエネルギーが節約されかつ製造工程時間が短くなる(生産性が向上する)ことを意味するであろう。
B配合物のそれに匹敵していることを示している。引張り強度の進展がより速いことは、生強度の進展がより速くかつ離型がより速いことを示しており、このことは、製造工程時間が短くなりかつエネルギーコストが節約されることを意味するであろう。
Claims (17)
- エーテルアミン混合物の製造方法であって、
(i)開始剤をアルコキシル化反応ゾーンに仕込み、
(ii)前記開始剤とアルキレンオキサイドを前記アルコキシル化反応ゾーン内で接触させることで前駆体ポリオールを生じさせ、ただし、前記開始剤と接触させるアルキレンオキサイドの量を開始剤1モル当たり1.2−1.6モルのアルキレンオキサイドの範囲にする、そして
(iii)前記前駆体ポリオールを還元アミノ化ゾーンに仕込んで前記前駆体ポリオールに還元アミノ化を還元アミノ化用触媒、水素およびアンモニアの存在下で受けさせることで式(I):
[式中、R1およびR2は、同一もしくは異なり、各々互いに独立して、水素、または1個以上のNH2基で置換されていてもよい直鎖もしくは分枝C1−C5アルキル基
であり、aは3から6の整数であり、そしてXおよびYは、同一もしくは異なり、各々互いに独立して、水素、直鎖もしくは分枝C1−C5アルキル基、直鎖もしくは分枝C2−C5アルケニル基または置換もしくは非置換C6−C12アリール基である]
で表されるモノエーテルアミンをエーテルアミン混合物の総重量を基準にして少なくとも10重量%含有するエーテルアミン混合物を生じさせる、
ことを含んで成る方法。 - 前記開始剤が1,3−ジオールである請求項1記載の方法。
- 前記開始剤を1,3−プロパンジオール、1,3−ブタンジオール、ネオペンチルグリコ
ール、2−メチル−1,3−プロパンジオール、2,2,4−トリメチル−1,3−ペンタンジオール、ヘキシレンジオール、トリメチロールプロパン、トリエチロールプロパンおよびペンタエリスリトールから選択する請求項1記載の方法。 - 前記アルキレンオキサイドがプロピレンオキサイドである請求項1記載の方法。
- 前記アルキレンオキサイドがブチレンオキサイドである請求項1記載の方法。
- aが3である請求項6記載のエーテルアミン混合物。
- R1およびR2が独立して水素および直鎖もしくは分枝C1−C3アルキル基から選択される請求項7記載のエーテルアミン混合物。
- R1およびR2が独立して水素およびCH3から選択される請求項8記載のエーテルアミ
ン混合物。 - XおよびYが独立して水素、CH3およびC2H5から選択される請求項7記載のエーテ
ルアミン混合物。 - 前記式(I)で表されるモノエーテルアミンをエーテルアミン混合物の総重量を基準にして少なくとも30重量%含有する請求項6記載のエーテルアミン混合物。
- 前記式(I)で表されるモノエーテルアミンをエーテルアミン混合物の総重量を基準にして30重量%から50重量%含有する請求項6記載のエーテルアミン混合物。
- エポキシ樹脂系の製造方法であって、
(i)請求項6記載のエーテルアミン混合物を準備し、
(ii)エポキシ樹脂を準備し、そして
(iii)前記エーテルアミン混合物と前記エポキシ樹脂を接触させることでエポキシ樹脂系を生じさせる、
ことを含んで成る方法。 - 硬化エポキシ樹脂系の製造方法であって、
(i)請求項6記載のエーテルアミン混合物を準備し、
(ii)エポキシ樹脂を準備し、
(iii)前記エーテルアミン混合物と前記エポキシ樹脂を接触させることでエポキシ樹脂系を生じさせ、そして
(iv)前記エポキシ樹脂系を硬化させる、
ことを含んで成る方法。 - 前記エポキシ樹脂系の硬化が前記エポキシ樹脂系を55℃で3から6時間硬化させることを含んで成る請求項14記載の方法。
- ポリ尿素の製造方法であって、請求項6記載のエーテルアミン混合物と有機ポリイソシアネートを反応させることを含んで成る方法。
- 請求項16記載の方法で作られたポリ尿素。
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CN107573484A (zh) * | 2009-12-23 | 2018-01-12 | 默克专利有限公司 | 包括聚合粘结剂的组合物 |
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EP2516381A4 (en) | 2013-05-29 |
US9067865B2 (en) | 2015-06-30 |
BR112012015178B8 (pt) | 2019-12-03 |
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CN106632994A (zh) | 2017-05-10 |
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