JP5619192B2 - 感光性ポリマー微粒子を生成する方法 - Google Patents
感光性ポリマー微粒子を生成する方法 Download PDFInfo
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- JP5619192B2 JP5619192B2 JP2012557062A JP2012557062A JP5619192B2 JP 5619192 B2 JP5619192 B2 JP 5619192B2 JP 2012557062 A JP2012557062 A JP 2012557062A JP 2012557062 A JP2012557062 A JP 2012557062A JP 5619192 B2 JP5619192 B2 JP 5619192B2
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- TZYULTYGSBAILI-UHFFFAOYSA-M trimethyl(prop-2-enyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC=C TZYULTYGSBAILI-UHFFFAOYSA-M 0.000 description 1
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Classifications
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/002—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor using materials containing microcapsules; Preparing or processing such materials, e.g. by pressure; Devices or apparatus specially designed therefor
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
- C08F290/067—Polyurethanes; Polyureas
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- C08G18/3275—Hydroxyamines containing two hydroxy groups
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- C08G18/671—Unsaturated compounds having only one group containing active hydrogen
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/752—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
- C08G18/757—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing at least two isocyanate or isothiocyanate groups linked to the cycloaliphatic ring by means of an aliphatic group
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/758—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing two or more cycloaliphatic rings
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
- C08G18/791—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups
- C08G18/792—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups formed by oligomerisation of aliphatic and/or cycloaliphatic isocyanates or isothiocyanates
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/81—Unsaturated isocyanates or isothiocyanates
- C08G18/8108—Unsaturated isocyanates or isothiocyanates having only one isocyanate or isothiocyanate group
- C08G18/8116—Unsaturated isocyanates or isothiocyanates having only one isocyanate or isothiocyanate group esters of acrylic or alkylacrylic acid having only one isocyanate or isothiocyanate group
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/06—Polystyrene
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
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Description
本出願は、2004年7月16日に出願された米国特許出願第10/892919号の一部継続出願であり、この出願は本明細書においてその全体が参照として援用される。
本発明は、感光性ポリマー微粒子の非水性分散液を生成する方法を対象とする。
本発明は、感光性微粒子の非水性分散液を生成する方法に関する。例示的な方法は、
a)感光性物質および重合性成分の水性分散液を調製するステップであって、重合性成分が少なくとも1個の親水性官能基および少なくとも1個の疎水性官能基を含むステップと;
b)a)の分散液を、微粒子を形成するのに十分な条件に供するステップと;
c)重合性成分を少なくとも部分的に重合させるステップと;
d)分散液を有機溶媒を含む有機連続相と合わせるステップと;
e)非水性分散液の最終水含有率が30重量パーセント未満となるように、分散液から水を除去するステップであって、d)の前または後に行うステップと
f)微粒子中の任意の酸官能基を、少なくとも1個のエポキシ官能基、少なくとも1個のチオカルボニルチオ官能基、少なくとも1個のアルコキシアミン官能基または少なくとも1個のハライド官能基を有する物質などの少なくとも1種の反応性物質と反応させるステップとを含む。本発明はまた、感光性微粒子の非水性分散液を生成する方法を対象とし、この方法は、
a)実質的に親水性のプレポリマー成分の水性分散液を調製するステップと;
b)実質的に疎水性のプレポリマー成分の水性分散液を調製するステップであって、a)および/またはb)の分散液は感光性物質をさらに含むステップと;
c)a)およびb)の分散液を合わせて混合物を形成し、混合物を、微粒子を形成するのに十分な条件に供するステップと;
d)混合物中のプレポリマー成分を重合させるステップと;
e)混合物を、有機溶媒を含む有機連続相と合わせるステップと;
f)最終水含有率が30重量パーセント未満となるように、混合物から水を除去するステップであって、e)の前または後に行うステップと;
g)微粒子中の任意の酸官能基を、少なくとも1個のエポキシ官能基および少なくとも1個のヒドロキシル官能基、少なくとも1個のチオカルボニルチオ官能基、少なくとも1個のアルコキシアミン官能基または少なくとも1個のハライド官能基を有する物質などの少なくとも1種の反応性物質と反応させるステップとを含む。
a)感光性物質および重合性成分の水性分散液を調製するステップであって、重合性成分は、少なくとも1個の親水性官能基および少なくとも1個の疎水性官能基を含むステップと;
b)a)の分散液を、高剪断応力条件などの微粒子を形成するのに十分な条件に供するステップと;
c)重合性成分を少なくとも部分的に重合させるステップと;
d)分散液を、有機溶媒、典型的には極性溶媒を含む有機連続相と合わせるステップと;
e)非水性分散液の最終水含有率が30重量パーセント未満となるように分散液から水を除去するステップと;
f)微粒子中の任意の酸官能基を、少なくとも1種の反応性物質(例えば、少なくとも1個のエポキシ官能基、少なくとも1個のヒドロキシ官能基、少なくとも1個のチオカルボニルチオ官能基、少なくとも1個のアルコキシアミン官能基または少なくとも1個のハライド官能基を有する物質)と反応させるステップとによって調製され得る。e)は、d)の前または後に行うことができることに注意すべきである。
a)実質的に親水性のプレポリマー成分の水性分散液を調製するステップと;
b)実質的に疎水性のプレポリマー成分の水性分散液を調製するステップであって、a)および/またはb)の分散液は感光性物質をさらに含むステップと;
c)a)およびb)の分散液を合わせて混合物を形成し、混合物を、微粒子を形成するのに十分な条件に供するステップと;
d)混合物中のプレポリマー成分を重合させるステップと;
e)混合物を、有機溶媒、典型的には極性溶媒を含む有機連続相と合わせるステップと;
f)非水性分散液の最終水含有率が30重量パーセント未満となるように、混合物から水を除去するステップと;
g)微粒子中の任意の酸官能基を、少なくとも1個のエポキシ官能基および少なくとも1個のヒドロキシル官能基、少なくとも1個のチオカルボニルチオ官能基、少なくとも1個のアルコキシアミン官能基または少なくとも1個のハライド官能基を有する反応性物質と反応させるステップとを含み得る。ステップf)は、e)の前または後に行うことができる。
(1)3−フェニル−3−(4−(4−(3−ピペリジン−4−イル−プロピル)ピペリジノ)フェニル)−13,13−ジメチル−インデノ[2’,3’:3,4]−ナフト[1,2−b]ピラン;
(2)3−フェニル−3−(4−(4−(3−(1−(2−ヒドロキシエチル)ピペリジン−4−イル)プロピル)ピペリジノ)フェニル)−13,13−ジメチル−インデノ[2’,3’:3,4]ナフト[1,2−b]ピラン;
(3)3−フェニル−3−(4−(4−(4−ブチル−フェニルカルバモイル)−ピペリジン−1−イル)フェニル)−13,13−ジメチル−6−メトキシ−7−(4−フェニル−ピペラジン−1−イル)インデノ[2’,3’:3,4]ナフト[1,2−b]ピラン;
(4)3−フェニル−3−(4−([1,4’]ビピペリジニル−1’−イル)フェニル)−13,13−ジメチル−6−メトキシ−7−([1,4’]ビピペリジニル−1’−イル)インデノ[2’,3’:3,4]ナフト[1,2−b]ピラン;
(5)3−フェニル−3−(4−(4−フェニル−ピペラジン−1−イル)フェニル)−13,13−ジメチル−6−メトキシ−7−(4−(4−ヘキシルベンゾイルオキシ)−ピペリジン−1−イル)インデノ[2’,3’:3,4]ナフト[1,2−b]ピラン;または
(6)そのようなピランの混合物。
(a)3,3−ジ(4−メトキシフェニル)−6,11,13−トリメチル−13−(2−(2−(2−ヒドロキシエトキシ)エトキシ)エトキシ)−3H,13H−インデノ[2’,3’:3,4]ナフト[1,2−b]ピラン;
(b)3−(4−メトキシフェニル)−3−(4−(2−ヒドロキシエトキシ)フェニル)−13,13−ジメチル−3H,13H−インデノ[2’,3’:3,4]ナフト[1,2−b]ピラン;
(c)3−(4−メトキシフェニル)−3−(4−(2−ヒドロキシエトキシ)フェニル)−6,7−ジメトキシ−11−トリフルオロメチル−13,13−ジメチル−3H,13H−インデノ[2’,3’:3,4]ナフト[1,2−b]ピラン;
(d)3,3−ジ(4−メトキシフェニル)−13,13−ジメチル−3H,13H−インデノ[2’,3’:3,4]ナフト[1,2−b]ピラン;
(e)3−(4−メトキシフェニル)−3−(4−(2−ヒドロキシエトキシ)フェニル)−6,11−ジフルオロ−13,13−ジメチル−3H,13H−インデノ[2’,3’:3,4]ナフト[1,2−b]ピラン;または
(f)そのようなピランの混合物。
(実施例1)
ステップ1 親水性ウレタンプレポリマーの調製
下記の物質を記載されている順序で、電気温度プローブ、機械式撹拌機、コンデンサーおよび加熱マントルを備えた4つ口丸底フラスコに加えた。
3,3−ジ(4−メトキシフェニル)−6,11,13−トリメチル−13−(2−(2−(2−ヒドロキシエトキシ)−エトキシ)エトキシ)−3H,13H−インデノ[2’,3’:3,4]ナフト[1,2−b]ピラン(53.6g、0.08モル)フォトクロミックA、トリメチレンカーボネート(146g、1.43モル)、無水クロロホルム(400mL)およびアルミニウムイソプロポキシド(3.3g、0.016モル)を、磁気撹拌棒を備えた1リットルの一口フラスコに加え、乾燥窒素でパージし、ゴムセプタムで封をし、次いで、室温で24時間撹拌した。生じた暗紫色の有機溶液を、H2O(400g)中の濃HCl(16g)溶液を加え、激しく撹拌することによって洗浄した。分離し、水性相を除去したら、次いで、有機層を10重量%重炭酸ナトリウム水溶液(400mL)で洗浄した。回収された有機層を硫酸マグネシウムで乾燥させ、濾過し、1リットルの回転蒸発フラスコに注いだ。GPCによる分子量分布は、3,090のMn、3960のMwおよび1.28のPDIであると決定された。90℃で1時間の回転蒸発の後に、暗紫色のオイルを無水トルエン(200g)で希釈し、この溶液に、ジラウリン酸ジブチルスズ4滴およびイソシアナトエチルメタクリレート(12.6g、0.081モル)を加えた。生じた反応混合物を76℃に加熱し、乾燥窒素でパージし、ゴムセプタムで封をし、76℃で3時間撹拌し、続いて室温で一晩撹拌した。
下記の物質を、次に記載されている順序で加えた。
プロピレングリコール(160g)を、ステップ3の生成物の水性エマルジョンの2バッチ(固形物17.3重量%)を含有する1リットルの回転蒸発フラスコに加えた。一定重量が得られるまで約4時間、混合物を45℃および圧力<10mmHgで回転蒸発させた。生じた固形物含有率パーセントは32%であった。
ステップ4の生成物(110g)およびトルエン中50重量%の2,3−エポキシ−1−プロパノール溶液(1.6g)を、熱電対が窒素入口、コンデンサーおよび撹拌機と共に装備されている2リットルの三つ口フラスコに加えた。撹拌およびやや正の窒素流下で、混合物を70℃に加熱し、3.5時間撹拌したが、この時点では、酸価は、5.4から1.1へと低下した。次いで、溶液を30mmHgおよび55℃で30分間、次いで2mmHgおよび55℃で30分間回転蒸発させた。上述の手順を使用して、但し、炉中、110℃で1時間加熱した後に、最終固形物含有率は、29.4%であると決定された。
ステップ1 親水性ウレタンプレポリマーの調製
下記の物質を記載されている順序で、適切に装備された反応フラスコに加えた。
(2)Bayer Materials Science LLCから入手可能な多官能性脂肪族ポリイソシアネート樹脂であると報告されている。
下記の物質を記載されている順序で、適切に装備された反応フラスコに加えた。
(4)フォトクロミックAは3,3−ジ(4−メトキシフェニル)−6,11,13−トリメチル−13−(2−(2−(2−ヒドロキシエトキシ)エトキシ)エトキシ)−3H,13H−インデノ[2’,3’:3,4]ナフト[1,2−b]ピランである。
下記の物質を以下に記載されている順序で加えた。
パートA 原子移動ラジカル重合(ATRP)開始剤の調製
グリシドール(10g、0.135mol)、ピリジン(11g、0.139mol)およびクロロホルム(15mL)の溶液を適切な容器に加え、0℃に冷却した。クロロホルム(30mL)中の2−ブロモ−2−メチルプロパノイルブロミド(28g、0.13mol)を窒素雰囲気下で15分かけて滴下して加えた。反応溶液を室温で14時間撹拌した。溶液を、水中5重量%のHClで3回洗浄した。有機相を分離し、硫酸マグネシウム上で乾燥させ、クロロホルムを蒸発によって除去した。回収された生成物は、やや黄色で透明なオイル(26.1g)であった。NMRスペクトルによって、生成物がオキシラン−2−イルメチル2−ブロモ−2−メチルプロパノエートと一致する構造を有することが示された。
ステップ3の生成物(49g)を含有するフラスコをプロパン−ジオール25gで希釈し、減圧下、55℃に3時間置いて、水をさらに除去した。パートAからのオキシラン−2−イルメチル2−ブロモ−2−メチルプロパノエート(0.406g)をフラスコに加えた。生じた反応物を窒素下、油浴中、70℃で2時間、続いて50℃で1日撹拌した。
パートBの生成物(27.0g)をメトキシ−プロパノール(110mL)およびイソプロパノール(65mL)で希釈し、撹拌しながら混合した。CuCl2(0.0025mg)、2,2−ジピリジル(0.03g)およびn−(ブトキシメチル)メタクリルアミド(3.0g)を加え、窒素を30分間気泡導入することで脱ガスした。アスコルビン酸(0.041g)を加え、溶液を室温、窒素下で一晩撹拌した。試料を、空気を気泡導入することによって酸素に曝露し、アルミナ(20g)を加えた。試料をアルミナプラグで濾過し、減圧下に置いて、イソプロパノールおよびメトキシ−プロパノールを除去した。試料のGPCを監視することによって、重合を確認した。固形物パーセントは36.6%であった。
ステップ1 親水性ウレタンプレポリマーの調製
下記の物質を記載されている順序で、電気温度プローブ、機械式撹拌機、コンデンサーおよび加熱マントルを備えた四つ口丸底フラスコなどの適切に装備された反応フラスコに加えた。
下記の物質を以下に記載されている順序で加えた。
パートA 非水性分散液の表面官能化
ステップ2の生成物(80g)を含有するフラスコに、実施例2のパートAからのオキシラン−2−イルメチル2−ブロモ−2−メチルプロパノエート(0.676g)およびジメチルエタノールアミン(0.150g)を加えた。反応混合物を窒素下、油浴中で70℃で3時間、続いて50℃で1日撹拌した。
パートBの生成物(15.0g)をメトキシ−プロパノール(36mL)およびイソプロパノール(24mL)で希釈し、撹拌しながら混合した。CuCl2(0.0005mg)、2,2−ジピリジル(0.014g)およびn−(ブトキシメチル)メタクリルアミド(1.2g)を加え、窒素を30分間気泡導入することで脱ガスした。アスコルビン酸(0.015g)を加え、溶液を室温、窒素下で一晩撹拌した。試料を、空気を気泡導入することによって酸素に曝露し、アルミナ(20g)を加えた。試料をアルミナプラグで濾過し、減圧下に置いて、イソプロパノールおよびメトキシ−プロパノールを除去した。試料のGPCを監視することによって、重合を確認した。
実施例1のステップ4の生成物を、CE−1として使用した。
実施例2のステップ3の生成物を、CE−2として使用した。
実施例3のステップ2の生成物を、CE−3として使用した。
パートA 実施例1およびCE−1のゾルゲルコーティング組成物の調製
PPG Industries,Inc.製の市販のゾルゲルハードコートコーティング溶液であるHi−Gard(登録商標)1080コーティング溶液(40.0g)を、2つの適切な容器に加えた。実施例1(58.5g)を一方の容器に加え、CE−1(58.5g)を他方の容器に加えた。添加の後に、両方の容器を少なくとも5秒間振盪した。各容器に、CIBA Specialty Chemicals製の市販のヒンダードアミン系光安定剤であるTINUVIN(登録商標)292光安定剤(1.5g)を加えた。添加の後に、両方の容器を少なくとも5秒間振盪した。生じた溶液を30から60分間静止させたままにして、形成されていることもある空気気泡を追い出した。
76ミリメートルの直径を有するPDQ(登録商標)コーティングされたGentex(登録商標)ポリカーボネート平レンズを、流速100ミリリットル(mL)/分の酸素で、120ワットの電力で3分間、酸素プラズマで処理した。適切なフィルム構成を達成するために、レンズをそれぞれフォトクロミックコーティングで2回コーティングした。塗布は両方とも、実施例1およびCE−1を含有する溶液を用い、スピンコーティングプロセスを介した。塗布はそれぞれ、溶液約1〜2mLを使用した。第1の塗布では、レンズを644rpmで8秒間回転させた。コーティングされたレンズを続いて、80℃で10分間フラッシュ乾燥させた。次いで、施し、1670rpmで8秒間回転させることによって、より薄い第2コーティングを塗布した。80℃で10分間の別のフラッシュ焼き付けを行った。次いで、溶液1〜2mLを施し、1067rpmで8秒間回転させることによって、レンズをHi−Gard(登録商標)1080コーティング溶液でトップコーティングした。その後、フラッシュ乾燥させたコーティングされたレンズを120℃で3時間硬化させた。生じたレンズはそれぞれ、約22ミクロンの厚さを有するパートAからの溶液のコーティングを有した。
パートAのコーティング溶液を室温で貯蔵し、外観について評価した。コーティングを調製した直後には、両方とも、同等の粘度を有し、ゲル化していない、即ち、液体中に固形物の小さな粒子を肉眼では含まないことが判明した。4日後には、CE−1を含有するコーティング溶液は、より粘稠性になった一方で、実施例1のコーティング溶液は変化しなかった。5日後には、CE−1を含有するコーティング溶液はゲル化した一方で、実施例1のコーティング溶液は変化しなかった。8日後、CE−1を含有するコーティング溶液はゲル化したままである一方で、実施例1のコーティング溶液は変化しなかった。
グラム量で列挙されている下記の物質を列挙されている順序で、1液量オンスのサイズのガラスジャーに加えたが、各添加の後に十分に混合して物質を均一に分散させた。添加が完了した後に、混合物をそれぞれ、最大ダイアル設定でWheaton Bench Top Rollerで、室温で少なくとも4時間、ローラーに供した。
(7)Cytecから入手可能なメラミンホルムアルデヒドであると報告されている。
(8)Ciba Specialty Chemicalsから入手可能なヒンダードアミン系光安定剤であると報告されている。
76ミリメートルの直径を有するPDQ(登録商標)コーティングされたGentex(登録商標)ポリカーボネート平レンズを、供給されたままで使用した。実施例1A、2A、3A、3B、3Cおよび4Aのレンズを、流速100ミリリットル(mL)/分の酸素で、100ワットの電力で1分間、酸素プラズマで処理した。レンズをスピンコーティングプロセスを介して実施例2〜3ならびにCE−2およびCE−3の溶液でコーティングした。各実施例の溶液約1〜2mLを、レンズ上に施し、そのレンズを765rpmで8秒間回転させた。コーティングされたレンズを、下記の硬化サイクルによって強制空気オーブンにおいて硬化させた:80℃で5分間、140℃で1時間、それから室温に冷却。コーティングされたレンズを、上記に記載されているとおりに酸素プラズマで再度処理し、PPG Industries,Incから市販されているゾルゲルハードコードを生成するコーティング溶液であるHI−GARD(登録商標)1080コーティング溶液をスピンコーティングプロセスによってコーティングした。HI−GARD 1080約1〜2mLをレンズに施し、そのレンズを1067rpmで8秒間回転させた。その後、HI−GARD(登録商標)1080コーティング溶液でコーティングされたレンズを120℃で3時間硬化させた。
パートEで調製されたコーティングされたレンズを、ヘーズについて試験した。ヘーズ試験を、パートEで調製されたレンズの初期%ヘーズおよびレンズを脱イオン沸騰水中に30分間沈めた後の第2%ヘーズを決定することにより行った。脱イオン沸騰水中に沈めた後に、レンズを拭いて乾燥させ、試験の前に室温に冷却した。Hunter Lab UltraScan XE装置を使用して、ヘーズを測定した。より低い数値によって示されるより低い量の%ヘーズが望ましい結果である。
以下の表に列挙されたコーティングされたレンズのフォトクロミック性能を下記のとおり決定した。セクションIIで調製されたコーティングされたレンズをフォトクロミック応答について、Essilor, Ltd.(フランス)によって製造されたフォトクロミック測定用ベンチ(Bench for Measuring Photochromics、「BMP」)の光学ベンチで試験した。光学ベンチは試験の間、23℃(73.4°F)の一定温度に維持した。
本発明を、その特定の実施形態の具体的な詳細を参照して記載した。そのような詳細が、添付の特許請求の範囲に包含されるものを除いて、本発明の範囲についての限定とみなされることは意図されていない。
本発明の好ましい実施形態によれば、例えば、以下が提供される。
(項1)
感光性微粒子の非水性分散液を生成する方法であって、
a)感光性物質および重合性成分の水性分散液を調製するステップであって、前記重合性成分が少なくとも1個の親水性官能基および少なくとも1個の疎水性官能基を含むステップと;
b)a)の前記分散液を、微粒子を形成するのに十分な条件に供するステップと;
c)前記重合性成分を少なくとも部分的に重合させるステップと;
d)前記分散液を、有機溶媒を含む有機連続相と合わせるステップと;
e)前記非水性分散液の最終水含有率が30重量パーセント未満となるように、前記分散液から水を除去するステップであって、d)の前または後に行うステップと
f)前記微粒子中の任意の酸官能基を、少なくとも1種の反応性物質と反応させるステップと
を含む方法。
(項2)
前記反応性物質が、少なくとも1個のエポキシ官能基、少なくとも1個のチオカルボニルチオ官能基、少なくとも1個のアルコキシアミン官能基および/または少なくとも1個のハライド官能基を有する、上記項1に記載の方法。
(項3)
前記反応性物質が、少なくとも1個のエポキシ官能基および少なくとも1個のヒドロキシル官能基を有し、2,3−エポキシ−1−プロパノール(グリシドール)を含む、上記項2に記載の方法。
(項4)
前記反応性物質が、少なくとも1個のエポキシ官能基および少なくとも1個のハライド官能基を有する、上記項2に記載の方法。
(項5)
前記反応性物質が、(1)酸ハライドまたはアルキルエステルと反応し得る少なくとも1個の活性水素基を有するエポキシ官能性化合物と(2)少なくとも1個のハライド官能基を有する酸ハライドまたはアルキルエステル官能性化合物との反応生成物を含む、上記項4に記載の方法。
(項6)
前記反応性物質が、(1)2,3−エポキシ−1−プロパノール(グリシドール)と(2)2−ブロモ−2−メチルプロパノイルブロミドとの反応生成物を含む、上記項5に記載の方法。
(項7)
前記有機溶媒が、アルコール、ジオール、グリコール、エーテル、アミド、ニトリル、エステル、ケトンおよび/またはラクタムを含む極性溶媒である、上記項1に記載の方法。
(項8)
前記親水性官能基が、実質的に親水性のモノマーによって提供され、前記疎水性官能基が、実質的に疎水性のモノマーによって提供される、上記項1に記載の方法。
(項9)
前記実質的に親水性のモノマーが、トリイソシアネートおよび/または1,6−ヘキサンジオールとホスゲンまたは炭酸ジメチルとの反応から調製されるポリカーボネート官能性ジオールから調製される、上記項8に記載の方法。
(項10)
前記重合性成分が、前記実質的に親水性のモノマーまたは前記実質的に疎水性のモノマーとは異なる少なくとも1種の共重合性物質をさらに含む、上記項1に記載の方法。
(項11)
ステップb)が、a)の前記分散液を高剪断応力条件に供することを含む、上記項1に記載の方法。
(項12)
感光性微粒子の非水性分散液を生成する方法であって、
a)実質的に親水性のプレポリマー成分の水性分散液を調製するステップと;
b)実質的に疎水性のプレポリマー成分の水性分散液を調製するステップであって、a)および/またはb)の前記分散液は感光性物質をさらに含むステップと;
c)a)およびb)の前記分散液を合わせて混合物を形成し、前記混合物を、微粒子を形成するのに十分な条件に供するステップと;
d)前記混合物中の前記プレポリマー成分を重合させるステップと;
e)前記混合物を、有機溶媒を含む有機連続相と合わせるステップと;
f)最終水含有率が30重量パーセント未満となるように、前記混合物から水を除去するステップと;
g)前記微粒子中の任意の酸官能基を、少なくとも1個のエポキシ官能基を有する反応性物質と反応させるステップと
を含む方法。
(項13)
前記反応性物質が、少なくとも1個のエポキシ官能基および少なくとも1個のヒドロキシル官能基、少なくとも1個のチオカルボニルチオ官能基、少なくとも1個のアルコキシアミン官能基または少なくとも1個のハライド官能基を有する、上記項12に記載の方法。
(項14)
前記反応性物質が、少なくとも1個のエポキシ官能基および少なくとも1個のヒドロキシル官能基を有し、2,3−エポキシ−1−プロパノール(グリシドール)を含む、上記項13に記載の方法。
(項15)
前記反応性物質が、少なくとも1個のエポキシ官能基および少なくとも1個のハライド官能基を有する、上記項13に記載の方法。
(項16)
前記反応性物質が、(1)酸ハライドまたはアルキルエステルと反応し得る少なくとも1個の活性水素基を有するエポキシ官能性化合物と(2)少なくとも1個のハライド官能基を有する酸ハライドまたはアルキルエステル官能性化合物との反応生成物を含む、上記項15に記載の方法。
(項17)
前記反応性物質が、(1)2,3−エポキシ−1−プロパノール(グリシドール)と(2)2−ブロモ−2−メチルプロパノイルブロミドとの反応生成物を含む、上記項16に記載の方法。
(項18)
前記感光性物質が、a)および/またはb)の前記プレポリマー成分と重合性である少なくとも1個の官能基を有する有機フォトクロミック物質である、上記項12に記載の方法。
(項19)
c)が、前記混合物を高剪断応力条件に供することを含む、上記項12に記載の方法。
(項20)
前記感光性物質が、蛍光物質、リン光物質、非線形光学物質、フォトクロミック物質またはそれらの混合物から選択される、上記項12に記載の方法。
(項21)
前記有機溶媒が、アルコール、ジオール、グリコール、エーテル、アミド、ニトリル、エステル、ケトンおよび/またはラクタムを含む極性溶媒である、上記項12に記載の方法。
(項22)
前記重合性成分が、前記実質的に親水性のモノマーまたは前記実質的に疎水性のモノマーとは異なる少なくとも1種の共重合性物質をさらに含む、上記項12に記載の方法。
Claims (22)
- 感光性微粒子の非水性分散液を生成する方法であって、
a)感光性物質および重合性成分の水性分散液を調製するステップであって、前記重合性成分が親水性プレポリマー成分および疎水性プレポリマー成分を含み、ここで、該感光性物質は有機フォトクロミック物質である、ステップと;
b)a)の前記分散液を、微粒子を形成するのに十分な条件に供するステップと;
c)前記重合性成分を少なくとも部分的に重合させるステップと;
d)前記分散液を、有機溶媒を含む有機連続相と合わせるステップと;
e)前記非水性分散液の最終水含有率が30重量パーセント未満となるように、前記分散液から水を除去するステップであって、d)の前または後に行うステップと
f)前記微粒子中の任意の酸官能基を、少なくとも1種の反応性物質と反応させるステップであって、該少なくとも1種の反応性物質は少なくとも1個のエポキシ官能基を含む、ステップと
を含む方法。 - 前記反応性物質が、少なくとも1個のヒドロキシル官能基を有する、請求項1に記載の方法。
- 前記反応性物質が、2,3−エポキシ−1−プロパノール(グリシドール)である、請求項2に記載の方法。
- 前記反応性物質が、少なくとも1個のハライド官能基を有する、請求項1に記載の方法。
- 前記反応性物質が、(1)酸ハライドまたはアルキルエステルと反応し得る少なくとも1個の活性水素基を有するエポキシ官能性化合物と(2)少なくとも1個のハライド官能基を有する酸ハライドまたはアルキルエステル官能性化合物との反応生成物を含む、請求項4に記載の方法。
- 前記反応性物質が、(1)2,3−エポキシ−1−プロパノール(グリシドール)と(2)2−ブロモ−2−メチルプロパノイルブロミドとの反応生成物を含む、請求項5に記載の方法。
- 前記有機溶媒が、アルコール、ジオール、グリコール、エーテル、アミド、ニトリル、エステル、ケトンおよび/またはラクタムを含む極性溶媒である、請求項1に記載の方法。
- 前記親水性官能基が、実質的に親水性のモノマーによって提供され、前記疎水性官能基が、実質的に疎水性のモノマーによって提供される、請求項1に記載の方法。
- 前記実質的に親水性のモノマーが、トリイソシアネートおよび/または1,6−ヘキサンジオールとホスゲンまたは炭酸ジメチルとの反応から調製されるポリカーボネート官能性ジオールから調製される、請求項8に記載の方法。
- 前記重合性成分が、前記実質的に親水性のモノマーまたは前記実質的に疎水性のモノマーとは異なる少なくとも1種の共重合性物質をさらに含む、請求項8に記載の方法。
- ステップb)が、a)の前記分散液を高剪断応力条件に供することを含む、請求項1に記載の方法。
- 感光性微粒子の非水性分散液を生成する方法であって、
a)実質的に親水性のプレポリマー成分の水性分散液を調製するステップと;
b)実質的に疎水性のプレポリマー成分の水性分散液を調製するステップであって、a)および/またはb)の前記分散液は感光性物質をさらに含むステップと;
c)a)およびb)の前記分散液を合わせて混合物を形成し、前記混合物を、微粒子を形成するのに十分な条件に供するステップと;
d)前記混合物中の前記プレポリマー成分を重合させるステップと;
e)前記混合物を、有機溶媒を含む有機連続相と合わせるステップと;
f)最終水含有率が30重量パーセント未満となるように、前記混合物から水を除去するステップと;
g)前記微粒子中の任意の酸官能基を、少なくとも1個のエポキシ官能基を有する反応性物質と反応させるステップと
を含み、
ここで、該感光性物質は、該a)および/またはb)のプレポリマー成分と重合可能な少なくとも1つの官能基を有する有機フォトクロミック物質である、
方法。 - 前記反応性物質が、少なくとも1個のヒドロキシル官能基を有する、請求項12に記載の方法。
- 前記反応性物質が、2,3−エポキシ−1−プロパノール(グリシドール)である、請求項13に記載の方法。
- 前記反応性物質が、少なくとも1個のハライド官能基を有する、請求項12に記載の方法。
- 前記反応性物質が、(1)酸ハライドまたはアルキルエステルと反応し得る少なくとも1個の活性水素基を有するエポキシ官能性化合物と(2)少なくとも1個のハライド官能基を有する酸ハライドまたはアルキルエステル官能性化合物との反応生成物を含む、請求項15に記載の方法。
- 前記反応性物質が、(1)2,3−エポキシ−1−プロパノール(グリシドール)と(2)2−ブロモ−2−メチルプロパノイルブロミドとの反応生成物を含む、請求項16に記載の方法。
- 前記感光性物質が、a)および/またはb)の前記プレポリマー成分と重合性である少なくとも1個の官能基を有する有機フォトクロミック物質である、請求項12に記載の方法。
- c)が、前記混合物を高剪断応力条件に供することを含む、請求項12に記載の方法。
- 前記感光性物質が、蛍光物質、リン光物質、非線形光学物質、フォトクロミック物質またはそれらの混合物から選択される、請求項12に記載の方法。
- 前記有機溶媒が、アルコール、ジオール、グリコール、エーテル、アミド、ニトリル、エステル、ケトンおよび/またはラクタムを含む極性溶媒である、請求項12に記載の方法。
- 前記重合性成分が、前記実質的に親水性のモノマーまたは前記実質的に疎水性のモノマーとは異なる少なくとも1種の共重合性物質をさらに含む、請求項12に記載の方法。
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EP2545140B1 (en) | 2017-06-21 |
WO2011112327A1 (en) | 2011-09-15 |
CN102791826B (zh) | 2015-01-07 |
KR101483352B1 (ko) | 2015-01-15 |
HK1174937A1 (en) | 2013-06-21 |
MX2012009368A (es) | 2012-09-12 |
US8563213B2 (en) | 2013-10-22 |
CN102791826A (zh) | 2012-11-21 |
CA2788975C (en) | 2015-04-14 |
US20100221661A1 (en) | 2010-09-02 |
AU2011224781B2 (en) | 2015-04-09 |
BR112012021215A2 (pt) | 2016-05-17 |
KR20120133392A (ko) | 2012-12-10 |
EP2545140A1 (en) | 2013-01-16 |
ES2634488T3 (es) | 2017-09-28 |
AU2011224781A1 (en) | 2014-07-31 |
CA2788975A1 (en) | 2011-09-15 |
BR112012021215B1 (pt) | 2020-01-14 |
JP2013521400A (ja) | 2013-06-10 |
ZA201206091B (en) | 2014-01-29 |
JP2014122363A (ja) | 2014-07-03 |
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