JP5618209B2 - Glass plate end face imaging device and imaging method thereof - Google Patents

Glass plate end face imaging device and imaging method thereof Download PDF

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JP5618209B2
JP5618209B2 JP2011021815A JP2011021815A JP5618209B2 JP 5618209 B2 JP5618209 B2 JP 5618209B2 JP 2011021815 A JP2011021815 A JP 2011021815A JP 2011021815 A JP2011021815 A JP 2011021815A JP 5618209 B2 JP5618209 B2 JP 5618209B2
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end surface
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JP2012163358A (en
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高橋 忠
忠 高橋
修司 本郷
修司 本郷
厚司 井上
厚司 井上
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Nippon Electric Glass Co Ltd
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Description

本発明は、ガラス板の端面撮像装置およびその撮像方法に関し、詳しくは、搬送中のガラス板の搬送方向と直交する向きの直交端面を撮像するための技術に関する。   The present invention relates to a glass plate end surface imaging device and an imaging method therefor, and more particularly, to a technique for imaging an orthogonal end surface in a direction orthogonal to a conveyance direction of a glass plate being conveyed.

周知のように、液晶ディスプレイ、プラズマディスプレイ、エレクトロルミネッセンスディスプレイ、フィールドエミッションディスプレイなどの各種画像表示機器の製作に際しては、大型のガラス基板に対して複数の表示素子を形成した後に、各表示素子の区画ごとに分割する、いわゆる多面取りという手法が採用されるに至っている。そのため、ガラスメーカー等で製造されるガラス基板の大型化が推進されている現状がある。   As is well known, when manufacturing various image display devices such as a liquid crystal display, a plasma display, an electroluminescence display, and a field emission display, a plurality of display elements are formed on a large glass substrate, and then each display element is partitioned. A so-called multi-chamfering method that divides every time has been adopted. For this reason, there is a current situation in which a glass substrate manufactured by a glass manufacturer or the like is being increased in size.

これらのガラス基板は、成形後の素材ガラスを矩形状かつ所定の大きさに切断した後、その切断端面に対して研磨加工を施し、然る後、当該ガラス板の表裏面を清浄な面とするための洗浄処理および乾燥処理を施すことにより得られる。また、研磨加工後に切断端面もしくはその角部が破損したり、あるいはガラス基板として完成した後、積層して搬送する際に隣接する他のガラス基板を傷付けたりする事態を回避すべく、切断端面に対して面取り加工を研磨加工と併せて実施する場合もある。すなわち、成形された素材ガラスを切断して所定の大きさのガラス板を得た後、その切断端面に研磨加工を施すと共に、切断端面の角部にダイヤモンドホイール等で面取り加工を施すことにより、切断端面もしくはその角部の強度を高めて、破損の防止を図っている。   These glass substrates are cut into a rectangular and predetermined size after forming glass, and then subjected to a polishing process on the cut end surface, and then the front and back surfaces of the glass plate are clean surfaces. It is obtained by performing a washing process and a drying process for the purpose. In addition, in order to avoid the situation where the cut end face or its corners are damaged after polishing, or the glass substrate is completed and then the other adjacent glass substrate is damaged when being laminated and transported, On the other hand, chamfering may be performed together with polishing. That is, after cutting the formed material glass to obtain a glass plate of a predetermined size, the cutting end surface is subjected to polishing, and the corner portion of the cutting end surface is chamfered with a diamond wheel or the like, The strength of the cut end face or its corner is increased to prevent breakage.

しかしながら、上述のような加工を施す場合、加工具の使用状態等に起因して切断端面やその角部にカケや傷などの欠陥が発生することがある。このような欠陥が発生するとガラス板の端面強度が低下し、破損につながるおそれが高まる。そのため、端面やその角部周辺を観察し、破損につながるおそれのある欠陥が検出されたガラス板については、これを製造ラインから排除する必要がある。   However, when processing as described above is performed, defects such as burrs and scratches may occur on the cut end surface and the corners due to the use state of the processing tool. When such a defect occurs, the end face strength of the glass plate is lowered, and there is an increased risk of breakage. For this reason, it is necessary to exclude the glass plate from which the defects that may lead to breakage are observed from the production line by observing the end face and the corners thereof.

特に、上記ディスプレイ用途のガラス基板を製作する場合、ガラス基板となるガラス板について、その4辺全ての端面に対して研磨加工を施し、かつ必要に応じて面取り加工等を施すのが通常であるから、上記全ての端面を撮像し、欠陥の有無につき検査を行う必要が生じる。   In particular, when producing a glass substrate for display, the glass plate to be a glass substrate is usually subjected to polishing processing on the end surfaces of all four sides, and chamfering processing is performed as necessary. Therefore, it is necessary to image all the end faces and inspect for the presence or absence of defects.

ここで、例えば下記特許文献1には、ガラス基板を搬送する搬送装置に隣接配置され、搬送中のガラス基板の、搬送方向に平行な2つの側端面及びその近傍を撮像し、カケ等の欠点の有無を検査する欠点検査装置が記載されている。   Here, for example, in Patent Document 1 below, the two side end faces parallel to the transport direction of the glass substrate being transported, which are arranged adjacent to the transport device for transporting the glass substrate, and the vicinity thereof are imaged, and defects such as chipping. A defect inspection apparatus for inspecting for the presence or absence of the above is described.

また、下記特許文献2には、搬送されるガラス板の搬送方向に平行な2つの側端面に対する所定位置に、リング照明と2つのCCDカメラとを具備した欠陥検出装置をガラス板を挟むように固設し、ガラス板が欠陥検出装置を通過するときにガラス板の上記側端面を撮像して欠陥検査を行う方法が記載されている。   Further, in Patent Document 2 below, a defect detection device having a ring illumination and two CCD cameras is sandwiched between glass plates at predetermined positions with respect to two side end faces parallel to the conveyance direction of the glass plate to be conveyed. A method is described in which the inspection is performed by imaging the side end face of the glass plate when the glass plate passes through the defect detection device.

さらに、下記特許文献2には、ガラス板の端面の欠陥検査を全周囲にわたって行う方法として、まず上述のように搬送方向に平行な2つの側端面の欠陥検査を行った後に、ガラス板の未検査の2端面が搬送方向と平行となるように、ガラス板の向きは変えずに搬送方向のみを90度変換し、当該未検査の2端面に対する所定位置に上記と同様の照明系とカメラとを具備した欠陥検出装置をそれぞれ配設し、ガラス板が当該欠陥検出装置を通過するときにガラス板の上記2端面を順次撮像して欠陥検査を行う方法が記載されている。   Further, in Patent Document 2 below, as a method of performing the defect inspection of the end surface of the glass plate over the entire circumference, first, after performing the defect inspection of the two side end surfaces parallel to the transport direction as described above, The orientation of the glass plate is changed by 90 degrees without changing the orientation of the glass plate so that the two end faces of the inspection are parallel to the transport direction, and an illumination system and a camera similar to the above are placed at predetermined positions with respect to the two end faces that are not inspected. Are provided, and when the glass plate passes through the defect detection device, the two end faces of the glass plate are sequentially imaged to perform a defect inspection.

また、下記特許文献2には、少なくともリング照明を備えた照明手段とCCDカメラとを具備した撮像手段を多関節ロボットのハンドに取り付け、このハンドをガラス板の外周端面に沿って順次移動させ、ガラス板の端面全周を順次撮像し、撮像した画像に基づき欠陥の有無を検査する方法が記載されている。   Further, in Patent Document 2 below, an imaging means including at least an illumination means having a ring illumination and a CCD camera is attached to a hand of an articulated robot, and the hand is sequentially moved along the outer peripheral end surface of the glass plate, A method is described in which the entire circumference of the end surface of the glass plate is sequentially imaged and the presence or absence of defects is inspected based on the captured image.

特開2006−30067公報JP 2006-30067 JP 特開2006−220540号公報JP 2006-220540 A

このように、上記特許文献1に記載の方法だと、ガラス板の搬送時、搬送方向に平行な側端面しか撮像することができない。また、上記特許文献2に記載されている撮像手段のうち、搬送方向を90度変換して、ガラス板の4辺全ての端面を撮像する手段は、搬送方向に対するガラス板の向きを変えて、ガラス板の搬送方向に平行な側端面を2度にわたり撮像する方法であって、搬送中のガラス板の搬送方向に直交する向きの端面(直交端面)を撮像するものではない。   Thus, according to the method described in Patent Document 1, only the side end face parallel to the transport direction can be imaged when the glass plate is transported. Further, among the imaging means described in Patent Document 2, the means for imaging the end faces of all four sides of the glass plate by converting the conveyance direction by 90 degrees changes the direction of the glass plate with respect to the conveyance direction, This is a method of imaging the side end surface parallel to the conveyance direction of the glass plate twice, and does not image an end surface (orthogonal end surface) in a direction orthogonal to the conveyance direction of the glass plate being conveyed.

上記特許文献2に記載された、ロボットハンドで把持したカメラを移動させて、ガラス板の端面全周を順次撮像する手段を採る場合には、4辺全ての端面を撮像できるが、この場合には何れの端面を撮像する際にもガラス板を停止させる必要がある。また、上述のように、搬送方向を90度変換して、ガラス板の搬送方向に平行な側端面を撮像する場合、搬送ラインのコーナー部では、搬送ラインが途切れる(別個の搬送手段により構成される)のが通常であるから、一方の搬送ラインから他方の搬送ラインへとガラス板を乗り移らせる際、ガラス板を一旦停止させる必要が生じる。ガラス板を停止するためには、搬送ラインも停止しなければならず、作業効率、ひいてはタクトタイムの低下を招くおそれがある。   When the camera described in the above-mentioned Patent Document 2 is moved and the means for sequentially imaging the entire circumference of the end face of the glass plate is taken, the end faces of all four sides can be imaged. It is necessary to stop the glass plate when imaging any end face. Further, as described above, when the conveyance direction is changed by 90 degrees and the side end surface parallel to the conveyance direction of the glass plate is imaged, the conveyance line is interrupted at the corner portion of the conveyance line (configured by separate conveyance means). Therefore, when the glass plate is transferred from one transfer line to the other transfer line, it is necessary to temporarily stop the glass plate. In order to stop the glass plate, the transport line must also be stopped, which may lead to a reduction in work efficiency and, in turn, tact time.

以上の事情に鑑み、搬送中のガラス板を停止させることなく、搬送方向に直交する向きの直交端面及びその近傍を撮像することのできるガラス板の端面撮像装置およびその撮像方法を提供することを、本発明により解決すべき技術的課題とする。   In view of the above circumstances, it is to provide a glass plate end surface imaging device and an imaging method thereof capable of imaging an orthogonal end surface in the direction orthogonal to the conveyance direction and its vicinity without stopping the glass plate being conveyed. This is a technical problem to be solved by the present invention.

前記課題の解決は、本発明に係るガラス板の端面撮像装置により達成される。すなわち、この端面撮像装置は、水平状態でガラス板を所定方向に搬送する搬送手段と、搬送手段で搬送されるガラス板の搬送方向と直交する向きの直交端面及びその近傍を撮像する撮像手段と、撮像手段を、ガラス板の搬送方向に対して斜め方向に移動させる移動手段と、ガラス板の搬送時、撮像手段と上記直交端面との距離を一定に保ちつつ、撮像手段を移動手段により上記直交端面に沿って移動可能とする移動制御手段とを具備し、搬送手段はガラス板の下方に配設されると共に、この搬送手段を搬送方向に対して斜め方向に横断することで分断する分断スペースを有し、分断スペースを撮像手段が通過することで、撮像手段を直交端面に沿って移動可能とし、これにより撮像手段で直交端面を表裏両面側に跨って撮像可能とした点をもって特徴づけられる。 The solution to the above problem is achieved by the glass plate end face imaging apparatus according to the present invention. That is, the end surface imaging device includes a transport unit that transports the glass plate in a predetermined direction in a horizontal state, and an imaging unit that captures an orthogonal end surface in the direction orthogonal to the transport direction of the glass plate transported by the transport unit and its vicinity. The moving means for moving the imaging means in an oblique direction with respect to the conveyance direction of the glass plate, and the imaging means by the moving means while maintaining the distance between the imaging means and the orthogonal end face constant during the conveyance of the glass plate A movement control means that is movable along the orthogonal end face , the conveying means is disposed below the glass plate, and is divided by traversing the conveying means obliquely with respect to the conveying direction. has a space, the imaging means dividing the space that passes, and movable along the imaging means to the orthogonal end face, thereby a point which enables the imaging across the perpendicular end face on both sides side by the imaging means It characterized me.

上述の構成によれば、ガラス板を所定方向に搬送させながら、撮像手段を、ガラス板の搬送方向に直交する直交端面の幅方向(搬送方向に直交する向き)一方側から他方側に向けて移動させることができる。また、この際、撮像手段は、移動制御手段により、上記直交端面との距離を一定に保ちながら移動させることができるので、上記直交端面を常に撮像可能な位置に撮像手段を相対配置させることができる。従って、ガラス板との衝突を避けつつ、その搬送方向に直交する直交端面及びその近傍を幅方向全域にわたって順次撮像することができ、これにより、漏れのない適切な欠陥検査が可能となる。また、ガラス板の搬送を止めることなく上記直交端面を撮像できるので、搬送ラインを停止する必要もなく、タクトタイムを維持できる。   According to the above-described configuration, the imaging unit is moved from one side to the other side in the width direction of the orthogonal end surface orthogonal to the conveyance direction of the glass plate (direction orthogonal to the conveyance direction) while conveying the glass plate in a predetermined direction. Can be moved. At this time, since the image pickup means can be moved by the movement control means while keeping the distance from the orthogonal end face constant, the image pickup means can be relatively disposed at a position where the orthogonal end face can always be imaged. it can. Therefore, while avoiding a collision with the glass plate, an orthogonal end surface orthogonal to the conveyance direction and the vicinity thereof can be sequentially imaged over the entire width direction, thereby enabling an appropriate defect inspection without leakage. Moreover, since the said orthogonal end surface can be imaged without stopping conveyance of a glass plate, it is not necessary to stop a conveyance line and a tact time can be maintained.

また、本発明に係る端面撮像装置は、上記構成の撮像手段を2台具備し、一方の撮像手段をガラス板の搬送方向前方側に位置する上記直交端面に沿って移動可能とし、かつ、他方の撮像手段をガラス板の搬送方向後方側に位置する上記直交端面に沿って移動可能としたものであってもよい。   Moreover, the end surface imaging device according to the present invention includes two imaging units having the above-described configuration, and enables one imaging unit to move along the orthogonal end surface located on the front side in the conveyance direction of the glass plate, and the other The imaging means may be movable along the orthogonal end face located on the rear side in the conveying direction of the glass plate.

例えば、1台の撮像手段でガラス板の搬送方向前後の直交端面を撮像しようとすると、まず、搬送方向前方側の直交端面に沿って撮像手段を移動させて、当該前方側の直交端面を撮像し、然る後、搬送方向後方側の直交端面を追いかけるように、その傾斜方向を異ならせて撮像手段を移動させる必要が生じる。これでは、移動手段がより複雑になり、またガラス板の大きさや搬送ラインのスペースの関係で上記のような軌跡を撮像手段がとれない場合もある。また、1台の撮像手段を2回移動させる分の時間を要する。この点、上記構成の端面撮像装置によれば、搬送方向の所定位置に配設した2台の撮像手段をそれぞれ移動させて、1枚のガラス板の搬送方向前後の上記直交端面を各々1回ずつの移動により撮像することができる。よって、ガラス板の大きさや搬送ラインのスペースが特に制限されることもなく、また、1台の撮像手段を異なる向きに2回移動させて撮像する必要も無い。これにより、1回の移動分の時間でガラス板の両直交端面を効率よく撮像することができ、タクトタイムを維持できる。   For example, when an image of the orthogonal end faces before and after the conveyance direction of the glass plate is to be imaged by one imaging means, first, the imaging means is moved along the orthogonal end face on the front side in the conveyance direction, and the orthogonal end face on the front side is imaged. However, after that, it is necessary to move the imaging means with different inclination directions so as to follow the orthogonal end surface on the rear side in the transport direction. In this case, the moving means becomes more complicated, and the imaging means may not be able to take the trajectory as described above due to the size of the glass plate and the space of the transport line. In addition, it takes time to move one imaging unit twice. In this regard, according to the end surface imaging device having the above-described configuration, each of the two imaging means disposed at a predetermined position in the transport direction is moved so that each of the orthogonal end surfaces before and after the transport direction of one glass plate is once. Images can be taken by each movement. Therefore, the size of the glass plate and the space of the conveyance line are not particularly limited, and it is not necessary to perform imaging by moving one imaging unit twice in different directions. Thereby, both orthogonal end surfaces of a glass plate can be efficiently imaged in the time for one movement, and a tact time can be maintained.

また、本発明に係る端面撮像装置は、撮像手段が、ガラス板の端面を表裏両面側に跨って撮像可能としたものでもよく、かつこの場合、搬送手段がガラス板の下方に配設されると共に、この搬送手段を搬送方向に対して斜め方向に横断することで分断する分断スペースを有し、この分断スペースを撮像手段が通過することで、撮像手段を直交端面に沿って移動可能としたものであってもよい。   Further, in the end surface imaging device according to the present invention, the imaging unit may be capable of imaging across the end surface of the glass plate across both the front and back surfaces, and in this case, the conveying unit is disposed below the glass plate. In addition, there is a dividing space that is divided by traversing the conveying means in an oblique direction with respect to the conveying direction, and the imaging means passes through the dividing space so that the imaging means can be moved along the orthogonal end surface. It may be a thing.

上述したように、ガラス板の端部に生じる欠陥は、主にガラス板の端面とその表裏両面側に位置する角部に発生するため、例えばガラス板の斜め上方から端面を撮像したのでは、下面側(裏面側)の角部を撮像することが難しい。よって、撮像手段を、例えばガラス板の端面を表裏両面側に跨って撮像可能としたものとすればよいが、こうすると、今度は、撮像手段をガラス板と同程度の高さに配置し、この高さを維持して移動させる必要が生じるため、必然的に、ガラス板の下方に配設される搬送手段との干渉を避ける必要が生じる。ここで、例えば搬送手段はガラス板の下方に配設されると共に、この搬送手段を搬送方向に対して斜め方向に横断することで分断する分断スペースを有するものとし、この分断スペースを撮像手段が通過することで、撮像手段をガラス板の直交端面に沿って移動可能なように端面撮像装置を構成してもよい。このように構成することで、撮像手段と搬送手段との干渉を避けつつも、ガラス板の直交端面およびその表裏両面側の角部を含む近傍領域を撮像することが可能となる。   As described above, defects that occur at the end of the glass plate mainly occur at the end surface of the glass plate and the corners located on the front and back both sides, so for example, when the end surface is imaged from diagonally above the glass plate, It is difficult to image corners on the lower surface side (back surface side). Therefore, the imaging means may be configured to be capable of imaging across the front and back both sides of the glass plate, for example, but this time, this time, the imaging means is arranged at the same height as the glass plate, Since it is necessary to move while maintaining this height, it is inevitably necessary to avoid interference with the conveying means disposed below the glass plate. Here, for example, the conveying means is disposed below the glass plate and has a dividing space that is divided by crossing the conveying means in an oblique direction with respect to the conveying direction. You may comprise an end surface imaging device so that an imaging means can be moved along the orthogonal end surface of a glass plate by passing. By configuring in this way, it is possible to image the vicinity region including the orthogonal end surface of the glass plate and the corners on both the front and back surfaces, while avoiding interference between the image capturing device and the transport device.

また、本発明に係る端面撮像装置は、搬送手段が、ガラス板を気圧で浮上支持する浮上支持手段と、浮上支持手段の側方に配設され、ガラス板との間で転動することでガラス板を搬送する搬送ローラとで構成され、浮上支持手段に分断スペースが設けられたものであってもよく、かつこの場合、撮像手段と同期して移動し、分断スペース上を通過中のガラス板を浮上支持する移動支持手段をさらに具備したものであってもよい。   Further, in the end face imaging device according to the present invention, the conveying means is disposed between the levitation support means for levitation support of the glass plate at atmospheric pressure and the side of the levitation support means, and rolls between the glass plate. It may comprise a conveying roller that conveys a glass plate, and the floating support means may be provided with a dividing space, and in this case, the glass moves in synchronization with the imaging means and passes through the dividing space. It may further comprise a moving support means for floatingly supporting the plate.

ガラス板の直交端面に沿って移動可能とするためには、撮像手段を直線的に移動させることが望ましい。一方、ガラス板の搬送手段としては、ベルトコンベアやローラコンベアなどが一般的であるが、このようなコンベアで搬送手段を構成した場合、撮像手段が搬送方向に対して斜め方向に通過(移動)可能な分断スペースを設けづらい、との問題がある。そこで、搬送手段として、上記浮上支持手段と、転動によりガラス板を搬送する搬送ローラとで構成したものを用い、この浮上支持手段に分断スペースを設けるようにすれば、容易に、分断スペースを、撮像手段が搬送方向に対して斜め方向に直線的に移動可能なスペースとすることができる。   In order to be movable along the orthogonal end surfaces of the glass plate, it is desirable to move the imaging means linearly. On the other hand, a belt conveyor or a roller conveyor is generally used as the glass plate conveying means. When the conveying means is constituted by such a conveyor, the imaging means passes (moves) in an oblique direction with respect to the conveying direction. There is a problem that it is difficult to provide a possible dividing space. Therefore, as the conveying means, if the floating support means and a conveying roller that conveys the glass plate by rolling are used, and a dividing space is provided in the floating supporting means, the dividing space can be easily formed. In addition, it is possible to provide a space in which the imaging means can move linearly in an oblique direction with respect to the transport direction.

また、この場合、本発明に係る端面撮像装置を、撮像手段と同期して移動し、分断スペース上を通過中のガラス板を浮上支持する移動支持手段をさらに具備したものとすることで、ガラス板のうち分断スペース上で撮像手段により撮像される部分についても支持することができる。従って、分断スペースを搬送手段(浮上支持手段)に設けた場合にあっても、搬送中のガラス板が分断スペースを通過する際のたわみや上下の揺れを防止又は抑制でき、これによりガラス板の撮像領域の高さを一定に保って撮像を行うことができる。   In this case, the end face imaging device according to the present invention is further provided with moving support means that moves in synchronization with the imaging means and floats and supports the glass plate that is passing through the dividing space. A portion of the plate that is imaged by the imaging means on the dividing space can also be supported. Therefore, even when the dividing space is provided in the conveying means (the levitation support means), it is possible to prevent or suppress the deflection and vertical shaking when the glass plate being conveyed passes through the dividing space. Imaging can be performed while keeping the height of the imaging region constant.

また、本発明に係る端面撮像装置は、搬送手段の側方に固定配置され、水平状態で搬送されるガラス板の搬送方向に平行な側端面及びその近傍を撮像する側端面撮像手段をさらに具備したものであってもよい。   In addition, the end surface imaging device according to the present invention further includes a side end surface imaging means that images the side end surface parallel to the transport direction of the glass plate that is transported in a horizontal state and the vicinity thereof, which is fixedly disposed on the side of the transport means. It may be what you did.

このように、ガラス板の搬送方向に直交する向きの直交端面及びその近傍を撮像する撮像手段に加えて、搬送方向に平行な側端面及びその近傍を撮像する側端面撮像手段をさらに設けることで、搬送ラインを曲げることなく、またガラス板を回転させることなく、ガラス板の4辺全ての端面を撮像することができる。そのため、現行の搬送ラインに何ら変更を加えることなく、本発明に係る端面撮像装置を適用することができる。   Thus, in addition to the imaging means for imaging the orthogonal end face in the direction orthogonal to the conveyance direction of the glass plate and the vicinity thereof, the side end face imaging means for imaging the side end face parallel to the conveyance direction and the vicinity thereof is further provided. The end faces of all four sides of the glass plate can be imaged without bending the transport line and without rotating the glass plate. Therefore, the end face imaging device according to the present invention can be applied without making any changes to the current transport line.

以上の説明に係るガラス板の端面撮像装置は、例えば当該端面撮像装置と、撮像手段で撮像して得た画像情報に基づき、ガラス板の直交端面及びその近傍に存在する欠陥の有無を判定する判定手段とを具備したガラス板の欠陥検査ラインとして提供することも可能である。   The glass plate end surface imaging device according to the above description determines, for example, the presence or absence of defects present on the orthogonal end surface of the glass plate and its vicinity based on the end surface imaging device and image information obtained by imaging with the imaging means. It can also be provided as a defect inspection line for a glass plate provided with a judging means.

このように欠陥検査ラインを構築すれば、研磨加工後の全てのガラス板の端面及びその近傍を連続的に撮像することができるので、大幅な設備変更を伴うことなく欠陥検査を実施することが可能となる。   By constructing a defect inspection line in this way, it is possible to continuously image the end surfaces of all glass plates after polishing and the vicinity thereof, so that it is possible to carry out defect inspection without significant equipment changes. It becomes possible.

また、前記課題の解決は、本発明に係るガラス板の端面撮像方法によっても達成される。すなわち、この撮像方法は、撮像手段を用いて、水平状態で搬送されるガラス板の搬送方向と直交する向きの直交端面及びその近傍を撮像する方法において、ガラス板の搬送時、撮像手段と直交端面との距離を一定に保ちつつ、撮像手段をガラス板の搬送方向に対して斜め方向に移動させることで、撮像手段を直交端面に沿って移動可能とし、搬送手段をガラス板の下方に配設すると共に、この搬送手段を搬送方向に対して斜め方向に横断することで分断する分断スペースを設け、分断スペースを撮像手段が通過することで、撮像手段を直交端面に沿って移動させ、直交端面を表裏両面側に跨って撮像可能とした点をもって特徴づけられる。 Moreover, the solution of the above-mentioned problem is also achieved by the method for imaging the end face of the glass plate according to the present invention. That is, this imaging method uses an imaging means to image an orthogonal end face in the direction orthogonal to the conveyance direction of the glass plate conveyed in a horizontal state and the vicinity thereof, and is orthogonal to the imaging means during conveyance of the glass plate. By moving the imaging means obliquely with respect to the conveyance direction of the glass plate while keeping the distance from the end surface constant, the imaging means can be moved along the orthogonal end surface, and the conveyance means is arranged below the glass plate. And providing a dividing space that is divided by traversing the conveying means in an oblique direction with respect to the conveying direction, and the imaging means passes through the dividing space to move the imaging means along the orthogonal end surface. It is characterized by the fact that it is possible to take an image across the end face on both the front and back sides .

この撮像方法によれば、既に述べた本発明に係るガラス板の端面撮像装置と同様に、ガラス板を所定方向に搬送させながら、撮像手段を、ガラス板の搬送方向に直交する直交端面の幅方向一方側から他方側に向けて移動させることができる。また、この際、撮像手段を、上記直交端面との距離を一定に保ちながら移動させることで、上記直交端面を常に撮像可能な位置に撮像手段を相対配置させることができる。従って、ガラス板との衝突を避けつつ、その搬送方向に直交する端面及びその近傍を幅方向全域にわたって順次撮像することができ、これにより、漏れのない適切な欠陥検査が可能となる。また、ガラス板の搬送を止めることなく上記直交端面を撮像できるので、搬送ラインを停止する必要もなく、タクトタイムを維持できる。   According to this imaging method, similarly to the glass plate end face imaging apparatus according to the present invention described above, the width of the orthogonal end face perpendicular to the glass plate transport direction is measured while the glass plate is transported in a predetermined direction. The direction can be moved from one side to the other side. At this time, by moving the imaging unit while keeping the distance from the orthogonal end surface constant, the imaging unit can be relatively disposed at a position where the orthogonal end surface can always be imaged. Therefore, it is possible to sequentially image the end face perpendicular to the conveyance direction and the vicinity thereof across the entire width direction while avoiding a collision with the glass plate, thereby enabling an appropriate defect inspection without leakage. Moreover, since the said orthogonal end surface can be imaged without stopping conveyance of a glass plate, it is not necessary to stop a conveyance line and a tact time can be maintained.

以上のように、本発明に係るガラス板の端面撮像装置およびその撮像方法によれば、搬送中のガラス板を停止させることなく、搬送方向に直交する向きの直交端面及びその近傍を撮像することができる。   As described above, according to the glass plate end surface imaging device and the imaging method thereof according to the present invention, the orthogonal end surface in the direction orthogonal to the transport direction and the vicinity thereof are imaged without stopping the glass plate being transported. Can do.

本発明の一実施形態に係るガラス板の端面撮像装置を組み込んでなる欠陥検査ラインの平面図である。It is a top view of the defect inspection line incorporating the end surface imaging device of the glass plate which concerns on one Embodiment of this invention. 図1に示す撮像手段の斜視図である。It is a perspective view of the imaging means shown in FIG. 撮像手段の光学系を含む内部構造を概念的に説明するための部分断面図である。It is a fragmentary sectional view for demonstrating notionally the internal structure containing the optical system of an imaging means. 図1に示す搬送手段の搬送方向に直交する断面図である。It is sectional drawing orthogonal to the conveyance direction of the conveyance means shown in FIG. 本発明に係る端面撮像装置を用いた撮像方法の一例を説明するための要部拡大平面図であって、ガラス板の搬送方向前方側の直交端面を撮像する方法を説明するための平面図である。It is a principal part enlarged plan view for demonstrating an example of the imaging method using the end surface imaging device which concerns on this invention, Comprising: It is a top view for demonstrating the method of imaging the orthogonal end surface of the conveyance direction front side of a glass plate. is there. 本発明に係る端面撮像装置を用いた撮像方法の一例を説明するための要部拡大平面図であって、ガラス板の搬送方向後方側の直交端面を撮像する方法を説明するための平面図である。It is a principal part enlarged plan view for demonstrating an example of the imaging method using the end surface imaging device which concerns on this invention, Comprising: It is a top view for demonstrating the method of imaging the orthogonal end surface of the conveyance direction back side of a glass plate. is there.

以下、本発明の一実施形態を添付図面を参照して説明する。なお、本実施形態では、ディスプレイ用ガラス基板を製作する過程において、研磨加工を実施したガラス板の端面を撮像する場合を例にとって説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. In the present embodiment, a case where an image of an end face of a polished glass plate is imaged in the process of manufacturing a display glass substrate will be described as an example.

図1は、本発明の一実施形態に係るガラス板の端面撮像装置を組み込んでなる欠陥検査ライン1の平面図を示している。同図に示すように、この欠陥検査ライン1は、搬送手段3で所定方向に搬送されている最中のガラス板2の搬送方向に直交する向きの直交端面4a,4b及びその近傍を撮像するガラス板の端面撮像装置5と、端面撮像装置5で撮像して得た画像情報に基づき、ガラス板2の直交端面4a,4b及びその近傍に存在する欠陥の有無を判定する判定手段6とを具備している。以下、本発明に係る端面撮像装置5の詳細を説明する。   FIG. 1: has shown the top view of the defect inspection line 1 incorporating the end surface imaging device of the glass plate which concerns on one Embodiment of this invention. As shown in the figure, the defect inspection line 1 images the orthogonal end faces 4a and 4b in the direction orthogonal to the conveying direction of the glass plate 2 being conveyed in the predetermined direction by the conveying means 3 and the vicinity thereof. Glass plate end face imaging device 5 and determination means 6 for judging the presence or absence of defects existing in orthogonal end faces 4a and 4b of glass plate 2 and the vicinity thereof based on image information obtained by imaging with end face imaging device 5. It has. Hereinafter, details of the end face imaging device 5 according to the present invention will be described.

ガラス板の端面撮像装置5は、搬送手段3と、水平状態で搬送されるガラス板2の直交端面4a,4b及びその近傍を撮像する撮像手段7と、撮像手段7を、ガラス板2の搬送方向に対して斜め方向に移動させる移動手段8と、ガラス板2の搬送時、撮像手段7と直交端面4a,4bとの距離を一定に保ちつつ、撮像手段7を移動手段8により直交端面4a,4bに沿って移動可能とする移動制御手段9とを具備する。この実施形態では、撮像手段7は、ガラス板2の搬送方向前方側の直交端面4aを撮像するための第一の撮像手段7aと、搬送方向後方側の直交端面4bを撮像するための第二の撮像手段7bとからなり、夫々対応する移動手段8で、第一の撮像手段7aが搬送方向前方側の直交端面4aに沿って(言い換えると、直交端面4aの幅方向一方側から他方側に向けて)移動できると共に、第二の撮像手段7bが搬送方向後方側の直交端面4bに沿って移動できるように構成されている。また、この実施形態では、端面撮像装置5は、搬送手段3を、搬送方向に対して斜め方向に横断することで分断する分断スペース10をさらに具備し、この分断スペース10を各撮像手段7a,7bが通過することで、撮像手段7a,7bを各直交端面4a,4bに沿ってそれぞれ移動できるようになっている。   The glass plate end surface imaging device 5 is configured to convey the glass plate 2 with the conveying unit 3, the imaging unit 7 that images the orthogonal end surfaces 4 a and 4 b of the glass plate 2 conveyed in the horizontal state and the vicinity thereof, and the imaging unit 7. The moving means 8 that moves in an oblique direction with respect to the direction and the glass plate 2 are conveyed, while the distance between the imaging means 7 and the orthogonal end faces 4a, 4b is kept constant, the imaging means 7 is moved by the moving means 8 to the orthogonal end face 4a. , 4b, and a movement control means 9 that can move along the line 4b. In this embodiment, the imaging means 7 is a first imaging means 7a for imaging the orthogonal end face 4a on the front side in the conveyance direction of the glass plate 2, and a second for imaging the orthogonal end face 4b on the rear side in the conveyance direction. The first imaging unit 7a is moved along the orthogonal end surface 4a on the front side in the transport direction (in other words, from one side to the other side in the width direction of the orthogonal end surface 4a). The second imaging means 7b is configured to be movable along the orthogonal end face 4b on the rear side in the transport direction. Moreover, in this embodiment, the end surface imaging device 5 further includes a dividing space 10 that divides the conveying unit 3 by crossing the conveying unit 3 in an oblique direction with respect to the conveying direction, and the dividing space 10 is divided into each imaging unit 7a, By passing 7b, the imaging means 7a, 7b can be moved along the orthogonal end faces 4a, 4b, respectively.

撮像手段7(7a,7b)の光学系は、図3に示すように、ハロゲンランプ等の光源11,11と、ガラス板2の端部2a(2b)の表裏両面側に対向配置され、光源11,11からの照射光を受けてガラス板2の直交端面4a(4b)及びその近傍で反射した光を所定の向きに屈曲、集光する一対のプリズム12,12と、プリズム12,12から出射された光をミラー13を介して受光し、これにより直交端面4a(4b)及びその近傍を撮像するカメラ14とで構成されている。この図示例では、ミラー13の背後にバックライト15が設けられている。また、プリズム12,12の手前、言い換えると、ガラス板2の挿入方向後方側には、当該プリズム12,12間に端部2a(2b)を挿入した状態のガラス板2を裏面側から接触支持するための支持ローラ16が配設されている。これにより、ガラス板2の端部2a(2b)を所定の高さに維持しながら、当該端部2a(2b)を一対のプリズム12,12間に挿入できるようになっている。なお、この実施形態では、第一、第二の撮像手段7a,7bは、図2及び図3に示す如く同一の構造であって、かつ図1に示す如く搬送手段3に対して設置する向きのみを180度異ならせた態様を採っているが、各直交端面4a,4bに適した撮像を行うために、異なる構造を採るようにしてもよい。   As shown in FIG. 3, the optical system of the imaging means 7 (7a, 7b) is disposed so as to be opposed to the light sources 11, 11 such as a halogen lamp and the front and back both sides of the end 2a (2b) of the glass plate 2. 11 and 11, a pair of prisms 12 and 12 for bending and condensing the light reflected on the orthogonal end surface 4a (4b) and the vicinity thereof of the glass plate 2 in a predetermined direction upon receiving irradiation light from the glass plate 2, and from the prisms 12 and 12, respectively. The emitted light is received through the mirror 13, and thereby the camera is configured to image the orthogonal end face 4 a (4 b) and its vicinity. In the illustrated example, a backlight 15 is provided behind the mirror 13. Further, in front of the prisms 12 and 12, in other words, on the rear side in the insertion direction of the glass plate 2, the glass plate 2 with the end 2 a (2 b) inserted between the prisms 12 and 12 is contact-supported from the back side. A support roller 16 is provided for this purpose. Accordingly, the end 2a (2b) of the glass plate 2 can be inserted between the pair of prisms 12 and 12 while maintaining the end 2a (2b) at a predetermined height. In this embodiment, the first and second imaging means 7a and 7b have the same structure as shown in FIGS. 2 and 3, and are installed to the conveying means 3 as shown in FIG. However, in order to perform imaging suitable for each of the orthogonal end faces 4a and 4b, a different structure may be adopted.

移動手段8は、図1及び図2に示すように、搬送手段3の側に取付けられたレール17と、撮像手段7(7a,7b)の側に取り付けられ、レール17と嵌り合うことでレール17の長手方向に沿って撮像手段7(7a,7b)と一体的に摺動するスライダ18と、図示は省略するが、移動制御手段9からの指令を受けてスライダ18の駆動又は停止を行う駆動部とで構成される。   As shown in FIGS. 1 and 2, the moving means 8 is attached to the rail 17 attached to the conveying means 3 side and the imaging means 7 (7 a, 7 b) side. A slider 18 that slides integrally with the image pickup means 7 (7a, 7b) along the longitudinal direction of 17 and, although not shown in the figure, receives a command from the movement control means 9 to drive or stop the slider 18. It is comprised with a drive part.

また、この実施形態では、搬送手段3は、ガラス板2を気圧で浮上支持する浮上支持手段19と、浮上支持手段19の側方に配設され、ガラス板2との間で転動することでガラス板2を搬送する搬送ローラ20(小径部20a,大径部20b)とで構成されている。詳細には、図4に示すように、浮上支持手段19の上面部は、複数の開口部を有する板状体(分散板ともいう。)で形成されており、この板状体を下方から上方に向けて通過した加圧エアなどの加圧気体によりガラス板2を浮上支持できるようになっている。また、搬送ローラ20は、ガラス板2の幅方向両端部(搬送方向に直交する向きの両端部)を接触支持する小径部20aと、小径部20aの幅方向外側に位置し、小径部20aより大径の大径部20bとで構成されている。よって、ガラス板2は、浮上支持手段19の上面から所定高さに浮上支持された状態で搬送ローラ20の小径部20aに接触支持され、搬送ローラ20(の小径部20a)との転動に伴い、所定方向に搬送されるようになっている。また、この際、ガラス板2の幅方向位置は、搬送ローラ20の大径部20bによって規制されるようになっている。   Moreover, in this embodiment, the conveyance means 3 is disposed on the side of the levitation support means 19 that levitates and supports the glass plate 2 at atmospheric pressure, and rolls between the glass plate 2. It is comprised with the conveyance roller 20 (small diameter part 20a, large diameter part 20b) which conveys the glass plate 2 by. Specifically, as shown in FIG. 4, the upper surface portion of the levitation support means 19 is formed of a plate-like body (also referred to as a dispersion plate) having a plurality of openings, and the plate-like body is moved upward from below. The glass plate 2 can be levitated and supported by a pressurized gas such as pressurized air that has passed toward the surface. Moreover, the conveyance roller 20 is located in the width direction outer side of the small diameter part 20a, the small diameter part 20a which contacts and supports the width direction both ends (both ends orthogonal to a conveyance direction) of the glass plate 2, and is smaller than the small diameter part 20a. The large-diameter portion 20b has a large diameter. Therefore, the glass plate 2 is supported in contact with the small-diameter portion 20a of the conveying roller 20 in a state where it is levitated and supported at a predetermined height from the upper surface of the levitating support means 19, and rolls with the conveying roller 20 (small-diameter portion 20a) As a result, it is conveyed in a predetermined direction. At this time, the position in the width direction of the glass plate 2 is regulated by the large-diameter portion 20 b of the transport roller 20.

搬送手段3が上述のように構成される場合、浮上支持手段19には、図1に示すように、浮上支持手段19を斜め方向に横断するようにして分断スペース10が設けられる。また、各撮像手段7a,7bには、分断スペース10上を通過中のガラス板2を浮上支持する移動支持手段21が一体的に設けられる。この移動支持手段21は、上述の浮上支持手段19と同等の支持構造を有するもので、図5や図6に示すように、取り付け先となる撮像手段7a,7bと共に、分断スペース10中を通過できる程度の大きさに形成されている。また、この実施形態では、移動支持手段21は、隣接する浮上支持手段19と略同一の高さ位置に配設されている。なお、撮像手段7(7a,7b)と同期して移動し、上述のようにガラス板2を浮上支持できるのであれば、移動支持手段21を撮像手段7(7a,7b)と別体に設けるようにしても構わない。   When the transport means 3 is configured as described above, the levitation support means 19 is provided with a dividing space 10 so as to cross the levitation support means 19 obliquely as shown in FIG. In addition, each of the imaging units 7a and 7b is integrally provided with a moving support unit 21 that floats and supports the glass plate 2 that is passing over the dividing space 10. This moving support means 21 has a support structure equivalent to the above-mentioned levitation support means 19, and passes through the dividing space 10 together with the image pickup means 7a and 7b as attachment destinations as shown in FIGS. The size is as large as possible. Further, in this embodiment, the movement support means 21 is disposed at substantially the same height as the adjacent levitation support means 19. In addition, if it moves in synchronization with the imaging means 7 (7a, 7b) and can float and support the glass plate 2 as described above, the moving support means 21 is provided separately from the imaging means 7 (7a, 7b). It doesn't matter if you do.

移動制御手段9は、各撮像手段7a,7bに設けられ、ガラス板2と撮像手段7との相対変位を検知する変位センサ22と、搬送手段3に設けられ、ガラス板2と接触することでその搬送方向位置を検知する位置センサ23と、これら変位センサ22、位置センサ23との間で通信することにより変位センサ22、位置センサ23で検知した情報を取得し、取得した情報に基づき撮像手段7の駆動部に所定の指令(駆動信号又は停止信号など)を送ることで、撮像手段7の移動を制御する制御部24とを有する。   The movement control means 9 is provided in each of the imaging means 7 a and 7 b and is provided in the displacement sensor 22 that detects the relative displacement between the glass plate 2 and the imaging means 7 and the conveying means 3, and is brought into contact with the glass plate 2. Information detected by the displacement sensor 22 and the position sensor 23 is acquired by communicating between the position sensor 23 for detecting the position in the conveyance direction, the displacement sensor 22 and the position sensor 23, and an imaging unit is obtained based on the acquired information. And a control unit 24 for controlling the movement of the imaging means 7 by sending a predetermined command (such as a drive signal or a stop signal) to the drive unit 7.

このうち、変位センサ22は、図2に示すように、ガラス板2の直交端面4a(4b)と撮像手段7(7a,7b)との水平方向距離(の変位量)を検知するための水平方向変位センサ部22aと、ガラス板2の端部2a(2b)と撮像手段7(7a,7b)との鉛直方向距離(の変位量)を検知するための鉛直方向変位センサ部22bとを有する。そして、例えば水平方向変位センサ部22aにより検知した情報は制御部24へと送られると共に、当該送られた情報に基づき、制御部24から移動手段8の駆動部へ所定の指令が送られ、これにより移動手段8による撮像手段7(7a,7b)の上記斜め方向への移動が制御されるようになっている。また、鉛直方向変位センサ部22bにより検知した情報は制御部24へと送られると共に、当該送られた情報に基づき、制御部24から浮上支持手段19もしくは移動支持手段21へ所定の指令が送られる。これにより、ガラス板2の特に端部2a(2b)の撮像手段7(7a,7b)に対する高さ方向位置が制御されるようになっている。   Among these, as shown in FIG. 2, the displacement sensor 22 is a horizontal for detecting the horizontal distance (displacement amount) between the orthogonal end face 4a (4b) of the glass plate 2 and the imaging means 7 (7a, 7b). A direction displacement sensor unit 22a, and a vertical direction displacement sensor unit 22b for detecting a vertical distance (displacement amount) between the end 2a (2b) of the glass plate 2 and the imaging means 7 (7a, 7b) are provided. . For example, information detected by the horizontal displacement sensor unit 22a is sent to the control unit 24, and a predetermined command is sent from the control unit 24 to the driving unit of the moving unit 8 based on the sent information. Thus, the movement of the imaging means 7 (7a, 7b) by the moving means 8 in the oblique direction is controlled. Information detected by the vertical direction displacement sensor unit 22b is sent to the control unit 24, and a predetermined command is sent from the control unit 24 to the levitation support means 19 or the movement support means 21 based on the sent information. . Thereby, the height direction position with respect to the imaging means 7 (7a, 7b) of especially the edge part 2a (2b) of the glass plate 2 is controlled.

また、位置センサ23のうち、搬送方向前方側の位置センサ(第一の位置センサ23a)については、搬送手段3の搬送方向所定位置に設けられ、搬送中のガラス板2と接触して、当該ガラス板2が搬送方向所定位置に到達したことを検知することにより、制御部24を介して、第一の撮像手段7aが移動を開始するように設定されている。また、位置センサ23のうち、搬送方向後方側の位置センサ(第二の位置センサ23b)については、搬送手段3の搬送方向所定位置に設けられ、搬送中のガラス板2と接触することで、当該ガラス板2が搬送方向所定位置に到達したことを検知し、かつ、ガラス板2が第二の位置センサ23bを完全に通過し、ガラス板2との接触状態が解除されたことを再度検知することにより、制御部24を介して、第二の撮像手段7bが移動を開始するように設定されている。   Further, among the position sensors 23, the position sensor (first position sensor 23a) on the front side in the transport direction is provided at a predetermined position in the transport direction of the transport means 3, and comes into contact with the glass plate 2 being transported. By detecting that the glass plate 2 has reached a predetermined position in the transport direction, the first imaging unit 7a is set to start moving via the control unit 24. Moreover, about the position sensor (2nd position sensor 23b) of the conveyance direction back side among the position sensors 23, it is provided in the conveyance direction predetermined position of the conveyance means 3, and contacts the glass plate 2 in conveyance, It detects again that the said glass plate 2 reached | attained the conveyance direction predetermined position, and the glass plate 2 passed the 2nd position sensor 23b completely, and it detected again that the contact state with the glass plate 2 was cancelled | released. Thus, the second imaging unit 7b is set to start moving via the control unit 24.

以下、上記構成の端面撮像装置5を用いた直交端面4a,4bの撮像方法について説明する。   Hereinafter, an imaging method of the orthogonal end faces 4a and 4b using the end face imaging device 5 having the above-described configuration will be described.

まず、図5に示すように、搬送中のガラス板2の搬送方向前方側の端部2aが、搬送方向下流側の(図1でいえば左側の)第一の位置センサ23aに到達し、この第一の位置センサ23aと接触することで、ガラス板2の搬送方向前方側の端部2aの位置を検知する。検知した情報は、図1に示す制御部24に送られると共に、当該送られた情報に基づき制御部24から移動手段8に駆動指令が送られ、第一の撮像手段7aが下流側の分断スペース10の長手方向一端側から他端側に向けて移動を開始する。この際、第一の撮像手段7aに設けた水平方向変位センサ部22aと制御部24とにより、第一の撮像手段7aとガラス板2の第一の直交端面4aとの水平距離が一定に保たれるように、第一の撮像手段7aの移動速度が制御される。これにより、第一の直交端面4aが常に撮像可能な位置にあるよう、第一の撮像手段7aを相対配置させながら、第一の直交端面4aに沿って第一の撮像手段7aを移動させることができる。従って、ガラス板2を搬送させながらも、当該ガラス板2と第一の撮像手段7aの衝突を避けて、第一の直交端面4a及びその近傍を幅方向全域にわたって順次撮像することができる。   First, as shown in FIG. 5, the front end 2a of the glass plate 2 being conveyed reaches the first position sensor 23a on the downstream side (left side in FIG. 1) in the conveyance direction, By contacting the first position sensor 23a, the position of the end 2a on the front side in the transport direction of the glass plate 2 is detected. The detected information is sent to the control unit 24 shown in FIG. 1, and a drive command is sent from the control unit 24 to the moving means 8 based on the sent information, so that the first image pickup means 7a has a downstream dividing space. 10 starts to move from one longitudinal side to the other side. At this time, the horizontal distance between the first imaging means 7a and the first orthogonal end surface 4a of the glass plate 2 is kept constant by the horizontal direction displacement sensor section 22a and the control section 24 provided in the first imaging means 7a. The moving speed of the first imaging means 7a is controlled so as to be leaned. Accordingly, the first imaging means 7a is moved along the first orthogonal end face 4a while the first imaging means 7a is relatively disposed so that the first orthogonal end face 4a is always in a position where the image can be taken. Can do. Accordingly, while the glass plate 2 is being conveyed, the first orthogonal end surface 4a and the vicinity thereof can be sequentially imaged across the entire width direction while avoiding the collision between the glass plate 2 and the first imaging means 7a.

また、第二の直交端面4bについては、図1に示すように、搬送方向上流側の第二の位置センサ23bにガラス板2の搬送方向前方側の端部2aがまず接触した後、ガラス板2との接触状態を維持したままでガラス板2が第二の位置センサ23を完全に通過し、ガラス板2と第二の位置センサ23との接触状態が解除されることで(図6を参照)、ガラス板2の搬送方向後方側の端部2bの位置を間接的に検知する。検知した情報は図1に示す制御部24に送られると共に、当該送られた情報に基づき制御部24から移動手段8に駆動指令が送られ、第二の撮像手段7bが上流側の分断スペース10の長手方向一端側から他端側に向けて移動を開始する。この際、第二の撮像手段7bに設けた水平方向変位センサ部22aと制御部24とにより、第二の撮像手段7bとガラス板2の第二の直交端面4bとの水平距離が一定に保たれるように、第二の撮像手段7bの移動速度が制御される。これにより、第二の直交端面4bが常に撮像可能な位置にあるよう、第二の撮像手段7bを相対配置させながら、第二の直交端面4bに沿って第二の撮像手段7bを移動させることができる。従って、ガラス板2を搬送させながらも、当該ガラス板2と第二の撮像手段7bとの衝突を避けて、第二の直交端面4b及びその近傍を幅方向全域にわたって順次撮像することができる。   Moreover, about the 2nd orthogonal end surface 4b, as shown in FIG. 1, after the edge part 2a of the conveyance direction front side of the glass plate 2 contacts the 2nd position sensor 23b of the conveyance direction upstream first, a glass plate The glass plate 2 completely passes through the second position sensor 23 while maintaining the contact state with the second position sensor 23, and the contact state between the glass plate 2 and the second position sensor 23 is released (see FIG. 6). See), and the position of the end 2b on the rear side in the transport direction of the glass plate 2 is indirectly detected. The detected information is sent to the control unit 24 shown in FIG. 1, and a drive command is sent from the control unit 24 to the moving means 8 based on the sent information, so that the second imaging means 7b is connected to the upstream dividing space 10. Starts to move from one longitudinal side to the other side. At this time, the horizontal distance between the second image pickup means 7b and the second orthogonal end face 4b of the glass plate 2 is kept constant by the horizontal direction displacement sensor section 22a and the control section 24 provided in the second image pickup means 7b. The moving speed of the second image pickup means 7b is controlled so as to lean. Accordingly, the second imaging means 7b is moved along the second orthogonal end face 4b while the second imaging means 7b is relatively arranged so that the second orthogonal end face 4b is always in a position where the image can be taken. Can do. Therefore, while the glass plate 2 is being conveyed, the second orthogonal end surface 4b and its vicinity can be sequentially imaged across the entire width direction while avoiding a collision between the glass plate 2 and the second imaging means 7b.

また、この実施形態では、各撮像手段7a,7bに支持ローラ16を設けるようにした。具体的には、頂点の高さ位置が、浮上支持手段19で浮上支持された状態のガラス板2の裏面よりも若干高くなるように支持ローラ16を設けるようにした。このように構成することで、ガラス板2が浮上支持手段19からの浮上力を受けない分断スペース10上を通過する間であって、端部2a(2b)が撮像可能な水平方向位置まで到達した際には、当該端部2a(2b)が支持ローラ16に僅かに乗り上げる形で支持される(図3を参照)。これにより、端部2a(2b)の撮像箇所が所定の高さ位置に保たれるので、カメラ14の焦点を合わせることができる。   Further, in this embodiment, the support roller 16 is provided in each of the imaging means 7a and 7b. Specifically, the support roller 16 is provided such that the height position of the apex is slightly higher than the back surface of the glass plate 2 in a state of being supported by the floating support means 19. With this configuration, the glass plate 2 passes through the dividing space 10 where it does not receive the levitation force from the levitation support means 19 and reaches the horizontal position where the end 2a (2b) can be imaged. When this is done, the end 2a (2b) is supported in such a manner that it slightly rides on the support roller 16 (see FIG. 3). Thereby, since the imaging location of the edge part 2a (2b) is maintained at a predetermined height position, the camera 14 can be focused.

また、この実施形態では、撮像手段7(7a,7b)に移動支持手段21を設け、撮像手段7(7a,7b)の移動に伴い、分断スペース10のうち、撮像手段7本体からガラス板2の撮像側となる端部2a(2b)までの領域を埋めるように移動させるようにした。これにより、ガラス板2の端部2a(2b)のうち今まさに撮像しようとしている箇所の近傍を移動支持手段21で浮上支持して、ガラス板2が分断スペース10を部分的に通過することにより生じるたわみ又は上下の大きな揺れを防ぐことができる。従って、端部2a(2b)の撮像箇所を所定の高さ位置に保って、カメラ14の焦点を維持することができる。   Moreover, in this embodiment, the moving support means 21 is provided in the imaging means 7 (7a, 7b), and in the divided space 10, the imaging means 7 main body to the glass plate 2 are moved along with the movement of the imaging means 7 (7a, 7b). It was made to move so that the area | region to the edge part 2a (2b) used as the imaging side might be filled. As a result, the vicinity of the portion that is about to be imaged in the end portion 2a (2b) of the glass plate 2 is levitated and supported by the moving support means 21, and the glass plate 2 partially passes through the dividing space 10. It is possible to prevent a deflection or a large shaking up and down. Accordingly, it is possible to maintain the focus of the camera 14 while keeping the imaging position of the end 2a (2b) at a predetermined height position.

加えて、この実施形態では、撮像手段7(7a,7b)に設けた水平方向変位センサ部22aと鉛直方向変位センサ部22bとで、ガラス板2の撮像手段7(7a,7b)に対する水平方向位置ないし鉛直方向位置を検知し、検知した情報を制御部24により撮像手段7(7a,7b)の移動や、浮上支持手段19、移動支持手段21の浮上力にフィードバックするようにした。これにより、撮像手段7に対するガラス板2の相対位置精度を一層高めて、高い撮像精度を確保することが可能となる。   In addition, in this embodiment, the horizontal direction displacement sensor unit 22a and the vertical direction displacement sensor unit 22b provided in the imaging unit 7 (7a, 7b) are in the horizontal direction with respect to the imaging unit 7 (7a, 7b) of the glass plate 2. The position or the vertical position is detected, and the detected information is fed back to the movement of the imaging means 7 (7a, 7b) and the levitation force of the levitation support means 19 and the movement support means 21 by the control unit 24. Thereby, the relative positional accuracy of the glass plate 2 with respect to the imaging means 7 can be further increased, and high imaging accuracy can be ensured.

なお、上述した第一の撮像手段7aに設けた水平方向変位センサ部22aで検知した値が大きく変動した場合には、第一の撮像手段7aの移動速度(の搬送方向成分)をガラス板2の搬送速度よりも高めて、第一の撮像手段7aとガラス板2とが確実に衝突しない程度の距離にまで両者を引き離すように設定することも可能である。また、第二の撮像手段7bに設けた水平方向変位センサ部22aで検知した値が大きく変動した場合には、第二の撮像手段7bを停止させて、第二の撮像手段7aとガラス板2とが確実に衝突しない程度の距離にまで両者を引き離すように設定することも可能である。   When the value detected by the horizontal direction displacement sensor 22a provided in the first image pickup means 7a described above greatly fluctuates, the moving speed (the conveyance direction component) of the first image pickup means 7a is set to the glass plate 2. It is also possible to set the first imaging means 7a and the glass plate 2 so as to be separated to a distance that does not cause a collision with certainty. Further, when the value detected by the horizontal direction displacement sensor unit 22a provided in the second image pickup means 7b largely fluctuates, the second image pickup means 7b is stopped and the second image pickup means 7a and the glass plate 2 are stopped. It is also possible to set the two so as to be separated to a distance that does not cause a collision.

また、この実施形態では、図1に示すように、ガラス板2の搬送方向に平行な側端面及びその近傍を撮像するための側端面撮像手段25が、浮上支持手段19の側方所定位置、図示例では、第一及び第二の撮像手段7a,7bの上流側に固定配置されている。この場合、まず、搬送中のガラス板2の搬送方向に平行な側端面及びその近傍をその長手方向に沿って側端面撮像手段25で撮像し、然る後、引き続き同方向に搬送されるガラス板2の搬送方向に直交する向きの直交端面4a,4bを、第一及び第二の撮像手段7a,7bで撮像する。撮像して得た画像情報は判定手段6へと送られ、当該送られた画像情報に基づき、ガラス板2の直交端面4a,4b及びその近傍に存在する欠陥の有無が判定される。そして、カケや傷などの欠陥が存在すると判定されたワーク(ガラス板2)については製造ラインから排除され、特に欠陥が認められなかったワーク(ガラス板2)については次工程へと送られる。このようにして、ガラス板2の4辺全ての端面に対する欠陥検査が全数にわたって実施される。   Moreover, in this embodiment, as shown in FIG. 1, the side end surface imaging means 25 for imaging the side end surface parallel to the conveyance direction of the glass plate 2 and the vicinity thereof is a predetermined position on the side of the levitation support means 19, In the illustrated example, it is fixedly arranged upstream of the first and second imaging means 7a and 7b. In this case, first, the side end face parallel to the transport direction of the glass plate 2 being transported and the vicinity thereof are imaged by the side end face image pickup means 25 along the longitudinal direction, and then the glass that is subsequently transported in the same direction. The orthogonal end faces 4a and 4b in the direction orthogonal to the conveying direction of the plate 2 are imaged by the first and second imaging means 7a and 7b. The image information obtained by imaging is sent to the determination means 6, and based on the sent image information, the presence / absence of defects present on the orthogonal end faces 4a and 4b of the glass plate 2 and the vicinity thereof is determined. And about the workpiece | work (glass plate 2) determined to have defects, such as a crack and a crack, it is excluded from a manufacturing line, and especially the workpiece | work (glass plate 2) by which the defect was not recognized is sent to the following process. In this way, the defect inspection for all the end faces of the four sides of the glass plate 2 is performed over the entire number.

以上、本発明の一実施形態を説明したが、本発明に係るガラス板の端面撮像装置もしくはその撮像方法は、当然に本発明の範囲内において任意の形態を採ることができる。   As mentioned above, although one Embodiment of this invention was described, naturally the end surface imaging device of the glass plate which concerns on this invention, or its imaging method can take arbitrary forms within the scope of the present invention.

上記実施形態では、撮像手段7(7a,7b)に対するガラス板2の高さ方向の制御を、浮上支持手段19ないし移動支持手段21の浮上力で調整したが、例えば移動手段8を、撮像手段7(7a,7b)の搬送手段3に対する相対高さ位置を調整可能な機構とし、移動制御手段9で上記機構を制御するようにしてもよい。   In the above embodiment, the control of the height direction of the glass plate 2 with respect to the imaging means 7 (7a, 7b) is adjusted by the levitation force of the levitation support means 19 to the movement support means 21, but the movement means 8 is, for example, the imaging means. 7 (7a, 7b) may be a mechanism capable of adjusting the relative height position with respect to the conveying means 3, and the movement control means 9 may control the mechanism.

また、ガラス板2を浮上支持手段19で支持するのであれば、分断スペース10を設けずとも、例えば図示は省略するが、二次元方向にわたって自在に移動可能な移動手段を設け、この移動手段に撮像手段7(7a,7b)を例えば浮上支持手段19から僅かに上方の位置に吊下げ支持し、これを搬送方向に対して斜め方向に移動させるように制御してもよい。もちろん、これに合わせて、光学系についても図示以外の構造を採ることが可能である。   Further, if the glass plate 2 is supported by the levitating support means 19, for example, although not shown, a moving means that can move freely in a two-dimensional direction is provided without providing the dividing space 10, and this moving means is provided with this moving means. For example, the image pickup means 7 (7a, 7b) may be controlled so as to be suspended and supported at a position slightly above the levitation support means 19 and moved in an oblique direction with respect to the transport direction. Of course, it is possible to adopt a structure other than that shown in the drawing for the optical system.

また、本発明に係る端面撮像装置およびその撮像方法は、ディスプレイ用ガラス基板を製作する過程において、研磨加工を実施したガラス板の端面を撮像する場合に限らず、端面観察を必要とする他用途のガラス板に対しても好適に適用することが可能である。   In addition, the end surface imaging device and the imaging method thereof according to the present invention are not limited to imaging the end surface of a polished glass plate in the process of manufacturing a glass substrate for display, and other uses that require end surface observation. It is possible to apply suitably also to this glass plate.

1 欠陥検査ライン
2 ガラス板
2a,2b (搬送方向前後の)端部
3 搬送手段
4a,4b ガラス板の搬送方向に直交する直交端面
5 端面撮像装置
6 判定手段
7(7a,7b) 撮像手段
8 移動手段
9 移動制御手段
10 分断スペース
11 光源
12 プリズム
13 ミラー
14 カメラ
15 バックライト
16 支持ローラ
17 レール
18 スライダ
19 浮上支持手段
20 搬送ローラ
21 移動支持手段
22 変位センサ
22a 水平方向変位センサ部
22b 鉛直方向変位センサ部
23(23a,23b) 位置センサ
24 制御部
25 側端面撮像手段
DESCRIPTION OF SYMBOLS 1 Defect inspection line 2 Glass plate 2a, 2b End part (before and behind conveyance direction) 3 Conveyance means 4a, 4b Orthogonal end surface 5 orthogonal to the conveyance direction of a glass plate End surface imaging device 6 Determination means 7 (7a, 7b) Imaging means 8 Movement means 9 Movement control means 10 Dividing space 11 Light source 12 Prism 13 Mirror 14 Camera 15 Backlight 16 Support roller 17 Rail 18 Slider 19 Floating support means 20 Transport roller 21 Movement support means 22 Displacement sensor 22a Horizontal displacement sensor section 22b Vertical direction Displacement sensor unit 23 (23a, 23b) Position sensor 24 Control unit 25 Side end surface imaging means

Claims (6)

水平状態でガラス板を所定方向に搬送する搬送手段と、
前記搬送手段で搬送される前記ガラス板の搬送方向と直交する向きの直交端面及びその近傍を撮像する撮像手段と、
前記撮像手段を、前記ガラス板の搬送方向に対して斜め方向に移動させる移動手段と、
前記ガラス板の搬送時、前記撮像手段と前記直交端面との距離を一定に保ちつつ、前記撮像手段を前記移動手段により前記直交端面に沿って移動可能とする移動制御手段とを具備し
前記搬送手段は前記ガラス板の下方に配設されると共に、この搬送手段を搬送方向に対して斜め方向に横断することで分断する分断スペースを有し、
前記分断スペースを前記撮像手段が通過することで、前記撮像手段を前記直交端面に沿って移動可能とし、これにより前記撮像手段で前記直交端面を表裏両面側に跨って撮像可能としたガラス板の端面撮像装置。
Conveying means for conveying the glass plate in a predetermined direction in a horizontal state;
Imaging means for imaging an orthogonal end face in the direction orthogonal to the conveying direction of the glass plate conveyed by the conveying means and the vicinity thereof;
Moving means for moving the imaging means in an oblique direction with respect to the conveying direction of the glass plate;
A movement control means for allowing the imaging means to be moved along the orthogonal end face by the moving means while keeping the distance between the imaging means and the orthogonal end face constant during conveyance of the glass plate ;
The conveying means is disposed below the glass plate, and has a dividing space for dividing the conveying means by crossing in an oblique direction with respect to the conveying direction,
A glass plate that allows the imaging means to move along the orthogonal end face by passing through the dividing space, thereby enabling the imaging means to image the orthogonal end face across both front and back sides . End face imaging device.
前記撮像手段を2台具備し、一方の前記撮像手段を前記ガラス板の搬送方向前方側に位置する前記直交端面に沿って移動可能とし、かつ、他方の前記撮像手段を前記ガラス板の搬送方向後方側に位置する前記直交端面に沿って移動可能とした請求項1に記載のガラス板の端面撮像装置。   Two imaging means are provided, one of the imaging means is movable along the orthogonal end surface located on the front side in the conveyance direction of the glass plate, and the other imaging means is in the conveyance direction of the glass plate. The end surface imaging device of the glass plate of Claim 1 which was movable along the said orthogonal end surface located in the back side. 前記搬送手段は、前記ガラス板を気圧で浮上支持する浮上支持手段と、該浮上支持手段の側方に配設され、前記ガラス板との間で転動することで前記ガラス板を搬送する搬送ローラとで構成され、
前記浮上支持手段に前記分断スペースが設けられ、
前記撮像手段と同期して移動し、前記分断スペース上を通過中の前記ガラス板を浮上支持する移動支持手段をさらに具備した請求項1又は2に記載のガラス板の端面撮像装置。
The conveying means is a flotation supporting means for levitating and supporting the glass plate at atmospheric pressure, and a conveyance that conveys the glass plate by rolling between the flotation supporting means and the glass plate. Composed of rollers,
The dividing space is provided in the levitation support means,
The glass plate end face imaging device according to claim 1, further comprising movement support means that moves in synchronization with the imaging means and floats and supports the glass plate passing through the dividing space.
前記搬送手段の側方に固定配置され、水平状態で搬送される前記ガラス板の搬送方向に平行な側端面及びその近傍を撮像する側端面撮像手段をさらに具備した請求項1〜の何れかに記載のガラス板の端面撮像装置。 Is fixedly disposed on the side of said conveying means further claim 1-3 provided with the side end surface imaging means for imaging the parallel side end surface and the vicinity thereof in the conveying direction of the glass plate is conveyed in a horizontal state The end surface imaging device of the glass plate as described in 2. 請求項1〜の何れかに記載のガラス板の端面撮像装置と、前記撮像手段で撮像して得た画像情報に基づき、前記直交端面及びその近傍に存在する欠陥の有無を判定する判定手段とを具備したガラス板の欠陥検査ライン。 The glass plate end face image pickup device according to any one of claims 1 to 4 , and determination means for determining presence / absence of a defect existing in the orthogonal end face and the vicinity thereof based on image information obtained by imaging with the image pickup means. Defect inspection line for glass plates equipped with 撮像手段を用いて、水平状態で搬送されるガラス板の搬送方向と直交する向きの直交端面及びその近傍を撮像する方法において、
前記ガラス板の搬送時、前記撮像手段と前記直交端面との距離を一定に保ちつつ、前記撮像手段を前記ガラス板の搬送方向に対して斜め方向に移動させることで、前記撮像手段を前記直交端面に沿って移動可能とし
前記搬送手段を前記ガラス板の下方に配設すると共に、この搬送手段を搬送方向に対して斜め方向に横断することで分断する分断スペースを設け、
前記分断スペースを前記撮像手段が通過することで、前記撮像手段を前記直交端面に沿って移動させ、前記直交端面を表裏両面側に跨って撮像可能としたことを特徴とするガラス板の端面撮像方法。
In a method of imaging an orthogonal end face in the direction orthogonal to the conveyance direction of a glass plate conveyed in a horizontal state and its vicinity using an imaging means,
When the glass plate is transported, the image capturing means is moved in an oblique direction with respect to the transport direction of the glass plate while keeping the distance between the image capturing means and the orthogonal end face constant, thereby moving the image capturing means to the orthogonal position. It can move along the end face ,
While providing the conveying means below the glass plate, and providing a dividing space to divide the conveying means by crossing in an oblique direction with respect to the conveying direction,
End surface imaging of a glass plate , wherein the imaging unit moves along the orthogonal end surface by allowing the imaging unit to pass through the dividing space, and the orthogonal end surface can be imaged across both front and back surfaces. Method.
JP2011021815A 2011-02-03 2011-02-03 Glass plate end face imaging device and imaging method thereof Expired - Fee Related JP5618209B2 (en)

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