JP5575365B2 - 集積金属加工設備 - Google Patents
集積金属加工設備 Download PDFInfo
- Publication number
- JP5575365B2 JP5575365B2 JP2007515509A JP2007515509A JP5575365B2 JP 5575365 B2 JP5575365 B2 JP 5575365B2 JP 2007515509 A JP2007515509 A JP 2007515509A JP 2007515509 A JP2007515509 A JP 2007515509A JP 5575365 B2 JP5575365 B2 JP 5575365B2
- Authority
- JP
- Japan
- Prior art keywords
- casting
- temperature
- heat treatment
- heat
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910052751 metal Inorganic materials 0.000 title claims description 98
- 239000002184 metal Substances 0.000 title claims description 98
- 238000012545 processing Methods 0.000 title description 28
- 238000005266 casting Methods 0.000 claims description 365
- 238000010438 heat treatment Methods 0.000 claims description 177
- 238000000034 method Methods 0.000 claims description 91
- 230000008569 process Effects 0.000 claims description 81
- 238000004886 process control Methods 0.000 claims description 74
- 238000012546 transfer Methods 0.000 claims description 68
- 230000007246 mechanism Effects 0.000 claims description 42
- 239000000463 material Substances 0.000 claims description 17
- 238000004891 communication Methods 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 12
- 238000005058 metal casting Methods 0.000 claims description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
- 230000007423 decrease Effects 0.000 claims description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims description 5
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 229910000640 Fe alloy Inorganic materials 0.000 claims description 2
- 238000009825 accumulation Methods 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 1
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 66
- 239000004576 sand Substances 0.000 description 52
- 239000011230 binding agent Substances 0.000 description 17
- 230000005855 radiation Effects 0.000 description 10
- 239000007789 gas Substances 0.000 description 9
- 229910001092 metal group alloy Inorganic materials 0.000 description 9
- 239000002912 waste gas Substances 0.000 description 9
- 230000032258 transport Effects 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000000354 decomposition reaction Methods 0.000 description 6
- 238000005192 partition Methods 0.000 description 6
- 230000015556 catabolic process Effects 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 5
- 238000006731 degradation reaction Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 5
- 239000012530 fluid Substances 0.000 description 5
- 238000010791 quenching Methods 0.000 description 5
- 230000008929 regeneration Effects 0.000 description 5
- 238000011069 regeneration method Methods 0.000 description 5
- 230000007723 transport mechanism Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 4
- 230000000171 quenching effect Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000006698 induction Effects 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 239000012809 cooling fluid Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- -1 e.g. Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005243 fluidization Methods 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 238000005555 metalworking Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000010849 combustible waste Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000007528 sand casting Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
- C21D11/005—Process control or regulation for heat treatments for cooling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
- F27B9/40—Arrangements of controlling or monitoring devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangement of monitoring devices; Arrangement of safety devices
- F27D21/0014—Devices for monitoring temperature
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/84—Controlled slow cooling
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Thermal Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Details (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Tunnel Furnaces (AREA)
- Control Of Temperature (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Control Of Heat Treatment Processes (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US57610704P | 2004-06-02 | 2004-06-02 | |
| US60/576,107 | 2004-06-02 | ||
| PCT/US2005/019161 WO2005121386A2 (en) | 2004-06-02 | 2005-06-01 | Integrated metal processing facility |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2011256203A Division JP5689403B2 (ja) | 2004-06-02 | 2011-11-24 | 集積金属加工設備 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2008501860A JP2008501860A (ja) | 2008-01-24 |
| JP2008501860A5 JP2008501860A5 (enExample) | 2008-07-17 |
| JP5575365B2 true JP5575365B2 (ja) | 2014-08-20 |
Family
ID=35385758
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2007515509A Expired - Fee Related JP5575365B2 (ja) | 2004-06-02 | 2005-06-01 | 集積金属加工設備 |
| JP2011256203A Expired - Fee Related JP5689403B2 (ja) | 2004-06-02 | 2011-11-24 | 集積金属加工設備 |
| JP2014012679A Withdrawn JP2014073531A (ja) | 2004-06-02 | 2014-01-27 | 集積金属加工設備 |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2011256203A Expired - Fee Related JP5689403B2 (ja) | 2004-06-02 | 2011-11-24 | 集積金属加工設備 |
| JP2014012679A Withdrawn JP2014073531A (ja) | 2004-06-02 | 2014-01-27 | 集積金属加工設備 |
Country Status (6)
| Country | Link |
|---|---|
| EP (2) | EP2319945B1 (enExample) |
| JP (3) | JP5575365B2 (enExample) |
| KR (1) | KR20070024675A (enExample) |
| CN (2) | CN101001963B (enExample) |
| MX (1) | MXPA06014028A (enExample) |
| WO (1) | WO2005121386A2 (enExample) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2180069B1 (en) * | 2001-02-02 | 2019-09-18 | Consolidated Engineering Company, Inc. | Integrated metal processing facility |
| EP2489452A3 (en) * | 2007-03-29 | 2013-05-01 | Consolidated Engineering Company, Inc. | System and method for forming and heat treating metal castings |
| DE102010009118B4 (de) * | 2009-10-19 | 2017-04-20 | Audi Ag | Verfahren zur Wärmebehandlung von Gussteilen |
| JP5890183B2 (ja) * | 2012-01-17 | 2016-03-22 | 本田技研工業株式会社 | 溶体化炉 |
| WO2014032045A1 (en) * | 2012-08-24 | 2014-02-27 | Eagens Jeffrey D | Transportation of castings produced in and still encapsulated in its green sand mold producing enhanced casting cooling and processed sand properties with subsequent high velocity controlled air cooling of the castings |
| DE102012218159B4 (de) | 2012-10-04 | 2018-02-08 | Ebner Industrieofenbau Gmbh | Handhabungseinrichtung |
| WO2015033311A1 (en) * | 2013-09-06 | 2015-03-12 | Disa Industries A/S | Method of operating a metal foundry, system for performing the method, and metal foundry comprising the system |
| KR102076897B1 (ko) * | 2015-04-28 | 2020-02-12 | 콘솔리데이티드 엔지니어링 캄파니, 인크. | 알루미늄 합금 주물을 열처리하는 시스템 및 방법 |
Family Cites Families (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5672119A (en) * | 1979-11-20 | 1981-06-16 | Ishikawajima Harima Heavy Ind Co Ltd | Temperature compensation method of steel product and its apparatus |
| US4419143A (en) * | 1981-11-16 | 1983-12-06 | Nippon Light Metal Company Limited | Method for manufacture of aluminum alloy casting |
| JPS6067628A (ja) * | 1983-09-22 | 1985-04-18 | Nippon Furnace Kogyo Kaisha Ltd | 連続熱処理炉 |
| JPS62253716A (ja) * | 1986-04-26 | 1987-11-05 | Mazda Motor Corp | 鋳物の熱処理装置 |
| JPH0287058U (enExample) * | 1988-12-21 | 1990-07-10 | ||
| JPH02290915A (ja) * | 1989-02-20 | 1990-11-30 | Hitachi Metals Ltd | 球状黒鉛鋳鉄の薄肉鋳造品の熱処理装置 |
| US5354038A (en) | 1989-09-29 | 1994-10-11 | Consolidated Engineering Company, Inc. | Heat treatment of metal castings and in-furnace sand reclamation |
| CA2081055C (en) * | 1991-11-05 | 1999-12-21 | John R. Eppeland | Method and apparatus for heat treatment of metal parts utilizing infrared radiation |
| US5166602A (en) | 1991-11-07 | 1992-11-24 | Compaq Computer Corporation | Elastomeric probe apparatus and associated methods |
| JPH0617186A (ja) * | 1992-02-27 | 1994-01-25 | Hitachi Metals Ltd | 球状黒鉛鋳鉄部材及びその製造方法 |
| US5536337A (en) * | 1992-02-27 | 1996-07-16 | Hayes Wheels International, Inc. | Method for heat treating a metal component |
| US5294994A (en) | 1992-04-06 | 1994-03-15 | Digital Equipment Corporation | Integrated computer assembly |
| JP3553207B2 (ja) * | 1995-06-02 | 2004-08-11 | 善行 勝負澤 | 金属の熱処理装置 |
| US5738162A (en) | 1997-02-20 | 1998-04-14 | Consolidated Engineering Company, Inc. | Terraced fluidized bed |
| JPH10263641A (ja) * | 1997-03-28 | 1998-10-06 | Kawasaki Steel Corp | 熱間圧延ラインのミルペーシング制御方法 |
| US20020170635A1 (en) * | 1998-05-04 | 2002-11-21 | Diserio Emile-Thomas | Process for manufacturing aluminum alloys and aluminium castings |
| US6217317B1 (en) | 1998-12-15 | 2001-04-17 | Consolidated Engineering Company, Inc. | Combination conduction/convection furnace |
| JP2002054881A (ja) * | 2000-08-08 | 2002-02-20 | Shoei Seisakusho:Kk | バッチ式熱処理炉およびバッチ式熱処理方法 |
| EP2180069B1 (en) * | 2001-02-02 | 2019-09-18 | Consolidated Engineering Company, Inc. | Integrated metal processing facility |
-
2005
- 2005-06-01 JP JP2007515509A patent/JP5575365B2/ja not_active Expired - Fee Related
- 2005-06-01 EP EP10197136A patent/EP2319945B1/en not_active Expired - Lifetime
- 2005-06-01 EP EP05756565A patent/EP1766100B1/en not_active Expired - Lifetime
- 2005-06-01 MX MXPA06014028A patent/MXPA06014028A/es active IP Right Grant
- 2005-06-01 CN CN200580024668.9A patent/CN101001963B/zh not_active Expired - Fee Related
- 2005-06-01 WO PCT/US2005/019161 patent/WO2005121386A2/en not_active Ceased
- 2005-06-01 KR KR1020067027792A patent/KR20070024675A/ko not_active Ceased
- 2005-06-01 CN CN2010105006557A patent/CN102000813B/zh not_active Expired - Fee Related
-
2011
- 2011-11-24 JP JP2011256203A patent/JP5689403B2/ja not_active Expired - Fee Related
-
2014
- 2014-01-27 JP JP2014012679A patent/JP2014073531A/ja not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| EP2319945A3 (en) | 2011-11-16 |
| CN102000813A (zh) | 2011-04-06 |
| KR20070024675A (ko) | 2007-03-02 |
| WO2005121386A2 (en) | 2005-12-22 |
| EP1766100B1 (en) | 2012-08-08 |
| EP1766100A2 (en) | 2007-03-28 |
| WO2005121386A3 (en) | 2006-03-16 |
| MXPA06014028A (es) | 2007-08-14 |
| CN102000813B (zh) | 2012-07-25 |
| CN101001963A (zh) | 2007-07-18 |
| JP5689403B2 (ja) | 2015-03-25 |
| JP2014073531A (ja) | 2014-04-24 |
| EP2319945A2 (en) | 2011-05-11 |
| CN101001963B (zh) | 2015-08-19 |
| EP2319945B1 (en) | 2013-03-13 |
| JP2012040614A (ja) | 2012-03-01 |
| JP2008501860A (ja) | 2008-01-24 |
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