EP2319945A3 - Integrated metal processing facility - Google Patents

Integrated metal processing facility Download PDF

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Publication number
EP2319945A3
EP2319945A3 EP10197136A EP10197136A EP2319945A3 EP 2319945 A3 EP2319945 A3 EP 2319945A3 EP 10197136 A EP10197136 A EP 10197136A EP 10197136 A EP10197136 A EP 10197136A EP 2319945 A3 EP2319945 A3 EP 2319945A3
Authority
EP
European Patent Office
Prior art keywords
casting
temperature
sensing device
pouring
processing facility
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10197136A
Other languages
German (de)
French (fr)
Other versions
EP2319945A2 (en
EP2319945B1 (en
Inventor
Scott P. Crafton
Paul M. Crafton
James L. Lewis, Jr.
Ian French
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Consolidated Engineering Co Inc
Original Assignee
Consolidated Engineering Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Consolidated Engineering Co Inc filed Critical Consolidated Engineering Co Inc
Publication of EP2319945A2 publication Critical patent/EP2319945A2/en
Publication of EP2319945A3 publication Critical patent/EP2319945A3/en
Application granted granted Critical
Publication of EP2319945B1 publication Critical patent/EP2319945B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00—Process control or regulation for heat treatments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00—Process control or regulation for heat treatments
    • C21D11/005—Process control or regulation for heat treatments for cooling
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00—Heat treatment of ferrous alloys
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/40—Arrangements of controlling or monitoring devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00—Arrangements of controlling devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
    • F27D21/0014—Devices for monitoring temperature
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/84—Controlled slow cooling

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Furnace Details (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Tunnel Furnaces (AREA)
  • Control Of Temperature (AREA)
  • Heat Treatments In General, Especially Conveying And Cooling (AREA)
  • Control Of Heat Treatment Processes (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

A integrated facility for forming and heat treating a metal casting is provided, the facility comprising: a pouring station for pouring a molten metal into a mold to form a casting; a process temperature control station downstream from said pouring station, said process temperature control station comprising a temperature sensing device in a heat treatment furnace; wherein said the temperature sensing device and said heat source are adapted to maintain the temperature of the casting at or above a process control temperature for the metal of the casting, and wherein upon receipt of a rejection signal from said temperature sensing device, said transfer mechanism removes the casting prior to entry into said furnace.
Figure imgaf001
Figure imgaf002
EP10197136A 2004-06-02 2005-06-01 Integrated metal processing facility Active EP2319945B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US57610704P 2004-06-02 2004-06-02
EP05756565A EP1766100B1 (en) 2004-06-02 2005-06-01 Integrated metal processing facility

Related Parent Applications (2)

Application Number Title Priority Date Filing Date
EP05756565.7 Division 2005-06-01
US19161 Previously-Filed-Application 2005-06-01

Publications (3)

Publication Number Publication Date
EP2319945A2 EP2319945A2 (en) 2011-05-11
EP2319945A3 true EP2319945A3 (en) 2011-11-16
EP2319945B1 EP2319945B1 (en) 2013-03-13

Family

ID=35385758

Family Applications (2)

Application Number Title Priority Date Filing Date
EP10197136A Active EP2319945B1 (en) 2004-06-02 2005-06-01 Integrated metal processing facility
EP05756565A Active EP1766100B1 (en) 2004-06-02 2005-06-01 Integrated metal processing facility

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP05756565A Active EP1766100B1 (en) 2004-06-02 2005-06-01 Integrated metal processing facility

Country Status (6)

Country Link
EP (2) EP2319945B1 (en)
JP (3) JP5575365B2 (en)
KR (1) KR20070024675A (en)
CN (2) CN102000813B (en)
MX (1) MXPA06014028A (en)
WO (1) WO2005121386A2 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004523362A (en) * 2001-02-02 2004-08-05 コンソリデイテッド エンジニアリング カンパニー， インコーポレイテッド Integrated metal processing equipment
US20080236779A1 (en) * 2007-03-29 2008-10-02 Crafton Scott P Vertical heat treatment system
DE102010009118B4 (en) * 2009-10-19 2017-04-20 Audi Ag Process for the heat treatment of castings
JP5890183B2 (en) * 2012-01-17 2016-03-22 本田技研工業株式会社 Solution furnace
WO2014032045A1 (en) * 2012-08-24 2014-02-27 Eagens Jeffrey D Transportation of castings produced in and still encapsulated in its green sand mold producing enhanced casting cooling and processed sand properties with subsequent high velocity controlled air cooling of the castings
DE102012218159B4 (en) * 2012-10-04 2018-02-08 Ebner Industrieofenbau Gmbh handling device
WO2015033311A1 (en) * 2013-09-06 2015-03-12 Disa Industries A/S Method of operating a metal foundry, system for performing the method, and metal foundry comprising the system
US20160319411A1 (en) * 2015-04-28 2016-11-03 Consolidated Engineering Company, Inc. System and method for heat treating aluminum alloy castings

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4419143A (en) * 1981-11-16 1983-12-06 Nippon Light Metal Company Limited Method for manufacture of aluminum alloy casting
US5306359A (en) * 1991-11-05 1994-04-26 Bgk Finishing Systems, Inc. Method and apparatus for heat treating
US5536337A (en) * 1992-02-27 1996-07-16 Hayes Wheels International, Inc. Method for heat treating a metal component
WO2002063051A2 (en) * 2001-02-02 2002-08-15 Consolidated Engineering Company, Inc. Integrated metal processing facility
US20040035546A1 (en) * 1998-05-04 2004-02-26 Diserio Emile-Thomas Process for manufacturing aluminum alloys and aluminium castings

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5672119A (en) * 1979-11-20 1981-06-16 Ishikawajima Harima Heavy Ind Co Ltd Temperature compensation method of steel product and its apparatus
JPS6067628A (en) * 1983-09-22 1985-04-18 Nippon Furnace Kogyo Kaisha Ltd Continuous heating furnace
JPS62253716A (en) * 1986-04-26 1987-11-05 Mazda Motor Corp Heat-treating device for casting
JPH0287058U (en) * 1988-12-21 1990-07-10
JPH02290915A (en) * 1989-02-20 1990-11-30 Hitachi Metals Ltd Heat treatment apparatus for thin casting product of spheroidal graphite cast iron
US5354038A (en) 1989-09-29 1994-10-11 Consolidated Engineering Company, Inc. Heat treatment of metal castings and in-furnace sand reclamation
US5166602A (en) 1991-11-07 1992-11-24 Compaq Computer Corporation Elastomeric probe apparatus and associated methods
JPH0617186A (en) * 1992-02-27 1994-01-25 Hitachi Metals Ltd Spheroidal graphite cast iron member and manufacture thereof
US5294994A (en) 1992-04-06 1994-03-15 Digital Equipment Corporation Integrated computer assembly
JP3553207B2 (en) * 1995-06-02 2004-08-11 善行 勝負澤 Metal heat treatment equipment
US5738162A (en) 1997-02-20 1998-04-14 Consolidated Engineering Company, Inc. Terraced fluidized bed
JPH10263641A (en) * 1997-03-28 1998-10-06 Kawasaki Steel Corp Method for controlling mill paging in hot rolling line
US6217317B1 (en) 1998-12-15 2001-04-17 Consolidated Engineering Company, Inc. Combination conduction/convection furnace
JP2002054881A (en) * 2000-08-08 2002-02-20 Shoei Seisakusho:Kk Batch type of heat treatment furnace and batch type of heat treatment method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4419143A (en) * 1981-11-16 1983-12-06 Nippon Light Metal Company Limited Method for manufacture of aluminum alloy casting
US5306359A (en) * 1991-11-05 1994-04-26 Bgk Finishing Systems, Inc. Method and apparatus for heat treating
US5536337A (en) * 1992-02-27 1996-07-16 Hayes Wheels International, Inc. Method for heat treating a metal component
US20040035546A1 (en) * 1998-05-04 2004-02-26 Diserio Emile-Thomas Process for manufacturing aluminum alloys and aluminium castings
WO2002063051A2 (en) * 2001-02-02 2002-08-15 Consolidated Engineering Company, Inc. Integrated metal processing facility

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
LAMPMAN S.R. & ZORC T.B.: "ASM HANDBOOK - HEAT TREATING, VOL.4", 1991, ASM INTERNATIONAL, USA, XP002357244 *

Also Published As

Publication number Publication date
EP1766100B1 (en) 2012-08-08
JP5575365B2 (en) 2014-08-20
JP5689403B2 (en) 2015-03-25
MXPA06014028A (en) 2007-08-14
EP2319945A2 (en) 2011-05-11
JP2012040614A (en) 2012-03-01
CN101001963B (en) 2015-08-19
WO2005121386A3 (en) 2006-03-16
JP2008501860A (en) 2008-01-24
JP2014073531A (en) 2014-04-24
CN102000813B (en) 2012-07-25
CN102000813A (en) 2011-04-06
EP2319945B1 (en) 2013-03-13
KR20070024675A (en) 2007-03-02
CN101001963A (en) 2007-07-18
EP1766100A2 (en) 2007-03-28
WO2005121386A2 (en) 2005-12-22

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