CN107159852A - One kind automation casting system - Google Patents
One kind automation casting system Download PDFInfo
- Publication number
- CN107159852A CN107159852A CN201710373202.4A CN201710373202A CN107159852A CN 107159852 A CN107159852 A CN 107159852A CN 201710373202 A CN201710373202 A CN 201710373202A CN 107159852 A CN107159852 A CN 107159852A
- Authority
- CN
- China
- Prior art keywords
- modulus
- mould
- smelting furnace
- transport mechanism
- upper die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D5/00—Machines or plants for pig or like casting
- B22D5/04—Machines or plants for pig or like casting with endless casting conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D39/00—Equipment for supplying molten metal in rations
- B22D39/04—Equipment for supplying molten metal in rations having means for controlling the amount of molten metal by weight
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The present invention proposes a kind of automation casting system, and its composition includes：The casting system includes feed mechanism, modulus mechanism, upper die mechanism, transport mechanism, control system, transport mechanism is conveyer belt, the centre of transport mechanism is two parallel line conveyors, it is radius conveyor belt at the two ends of line conveyor, equally distributed mould installion groove is set on a moving belt, in the bottom of mounting groove, pressure sensor is set, smelting furnace support is installed above the line conveyor of downside, feed mechanism is installed on the downside of transport mechanism, modulus mechanism is installed in side on the transfer mechanism, the right side of transport mechanism is installed by upper die mechanism, feed mechanism, modulus mechanism, upper die mechanism, transport mechanism is by control system control.Its advantage is：Structure of the present invention is relatively easy, by setting a variety of robots to replace manpower, greatly reduces the quantity of operating personnel, realizes the automation of mould, modulus and casting cycle, improve operating efficiency.
Description
Technical field
The present invention relates to casting field, a kind of automation casting system is particularly related to.
Background technology
Casting is that the liquid metal after melting is poured into casting mold, is obtained after solidification with definite shape, size and performance gold
Belong to the forming method of part blank；Casting is into meeting necessarily required liquid and pouring enter in casting mold, through cooling by Metal Melting
The technical process for the casting that predetermined shape, size and performance are obtained after processing is solidified, levels, cast blank shapes because intimate,
And reaching that the purpose for exempting to be machined or process on a small quantity reduces cost and reduces Production Time castings to a certain extent is
One of fundamental technology of modem devices process industry.
At present, most casting producers are easily given mostly using bad environments in hand teeming and pickup, and foundry
Practitioner causes personal injury, and low production efficiency thus causes factory's benefit too low；And because hand teeming can not
It is determined that the quality of casting, causes the appearance of many waste products, further increases the production cost of factory.
In large-scale casting factory, the production line of some automations is also used, but these production lines are needed toward contact
Many people are wanted to be operated, and it is complicated, repair excessively frequent.
The content of the invention
The problem of present invention is solves existing, proposes a kind of automation casting system.
The technical proposal of the invention is realized in this way：
One kind automation casting system, the casting system includes feed mechanism, modulus mechanism, upper die mechanism, transport mechanism, control
System, transport mechanism is conveyer belt, and the centre of transport mechanism is two parallel line conveyors, at the two ends of line conveyor
For radius conveyor belt, equally distributed mould installion groove is set on a moving belt, pressure sensor is set in the bottom of mounting groove,
Smelting furnace support is installed above the line conveyor of downside, feed mechanism is installed on the downside of transport mechanism, on the transfer mechanism
Modulus mechanism is installed in side, and upper die mechanism, feed mechanism, modulus mechanism, upper die mechanism, transport mechanism are installed in the right side of transport mechanism
By control system control.
Feed mechanism is three-freedom mechanical arm, and smelting furnace is placed on smelting furnace support.
Upper die mechanism and modulus mechanism are transfer robot, and upper die mechanism is placed into mould the mould installion on conveyer belt
In groove, modulus mechanism removes the mould cast from conveyer belt.
Pressure sensor is mounted in each mould installion trench bottom, pressure sensor is connected with control system.
Smelting furnace installation position and adjustment robot are provided with smelting furnace support, is entered from adjustment robot control smelting furnace to mould
Row casting, adjustment robot is also by control system control.
The beneficial effects of the invention are as follows：Structure of the present invention is relatively easy, by setting a variety of robots to replace manpower, significantly
The quantity of operating personnel is reduced, the automation of mould, modulus and casting cycle is realized, improves operating efficiency.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is schematic structural view of the invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not paid
Embodiment, belongs to the scope of protection of the invention.
As shown in figure 1, a kind of automation casting system, the casting system includes feed mechanism 10, modulus mechanism 3, upper mould
Mechanism 8, transport mechanism, control system, transport mechanism are conveyer belt, and the centre of transport mechanism is two parallel line conveyors
2, it is radius conveyor belt 1 at the two ends of line conveyor 2, equally distributed mould installion groove 5 is set on a moving belt, in mould
The bottom of mounting groove 5 sets pressure sensor 4, smelting furnace support 11 is provided with the top of line conveyor 2 of downside, in conveyer
Feed mechanism 10 is installed, modulus mechanism 3 is installed in side on the transfer mechanism on the downside of structure, upper die mechanism 8 is installed on the right side of transport mechanism,
Feed mechanism 10, modulus mechanism 3, upper die mechanism 8, transport mechanism are by control system control.
Feed mechanism 10 is three-freedom mechanical arm, and smelting furnace 9 is placed on smelting furnace support 11.
Upper die mechanism 8 and modulus mechanism 3 are transfer robot, and upper die mechanism 8 is placed into mould 7 on the mould on conveyer belt
In mounting groove 5, modulus mechanism 3 removes the mould 7 cast from conveyer belt, and detection means is additionally provided with upper die mechanism 8, only
When detecting in mould installion groove 5 in the absence of mould 7, mould 7 can be just put into mould installion groove 5.
Pressure sensor 4 is mounted in each bottom of mould installion groove 5, pressure sensor 4 is connected with control system, pressed
The signal of the gross weight of cast rear mold 7 and casting metals liquid is sent to control system by force snesor 4, is wanted when gross weight reaches
After asking, mould 7 is removed by modulus mechanism 3, cooling zone is placed into, if gross weight do not reach requirement will be by latter position smelting furnace 9
Supplement casting is carried out, the weight of supplement casting is calculated by control system.
Be provided with smelting furnace support 11 installation position of smelting furnace 9 and adjustment robot 6, from adjustment robot 6 control smelting furnace 9 to
Mould 7 is cast, and adjustment robot 6 is also by control system control.
Implementation process of the present invention is：Before being cast, experiment casting is carried out, the weight of qualified products casting is determined,
The time that now control system casts smelting furnace 9 needed for the weight of casting and single mould 7 records, and then calculates smelting furnace 9
Flow, so as to definitely draw the relation for requiring supplementation with weight number and the casting time of smelting furnace 9, then upper die mechanism 8 is by empty mould
Tool 7 is placed into mould installion groove 5 by regulation, and now pressure sensor 4 starts, when mould 7 is transported to smelting furnace 9 by transport mechanism
During the position of lower section, when the liquid outlet of smelting furnace 9 aligns with the casting gate of mould 7, adjustment robot 6 starts, by the metal in smelting furnace 9
Liquid is poured into mould 7, and when reaching weight qualified above, signal is passed to control system, control system by pressure sensor 4
The order that smelting furnace 9 stops casting being sent to adjustment robot 6, if after casting, the gross weight of mould 7 after casting does not reach regulation
Weight, the smelting furnace 9 of latter position will carry out supplement casting.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
God is with principle, and any modification, equivalent substitution and improvements made etc. should be included in the scope of the protection.
Claims (5)
1. one kind automation casting system, it is characterised in that：The casting system include feed mechanism, modulus mechanism, upper die mechanism,
Transport mechanism, control system, transport mechanism are conveyer belt, and the centre of transport mechanism is two parallel line conveyors, straight
The two ends of line conveyer belt are radius conveyor belt, equally distributed mould installion groove are set on a moving belt, in the bottom of mounting groove
Pressure sensor is set, smelting furnace support is installed above the line conveyor of downside, supply machine is installed on the downside of transport mechanism
Structure, on the transfer mechanism side modulus mechanism is installed, upper die mechanism is installed on the right side of transport mechanism, feed mechanism, modulus mechanism, on
Mold mechanism, transport mechanism are by control system control.
2. automation casting system according to claim 1, it is characterised in that：Feed mechanism is three-freedom mechanical arm,
Smelting furnace is placed on smelting furnace support.
3. automation casting system according to claim 1, it is characterised in that：Upper die mechanism and modulus mechanism are carrying implement
Device people, upper die mechanism is placed into mould in the mould installion groove on conveyer belt, and modulus mechanism is by the mould cast from transmission
Take and remove.
4. automation casting system according to claim 1, it is characterised in that：It is respectively mounted in each mould installion trench bottom
There is pressure sensor, pressure sensor is connected with control system.
5. automation casting system according to claim 1, it is characterised in that：Smelting furnace installation is provided with smelting furnace support
Position and adjustment robot, are cast, adjustment robot is also by control system control from adjustment robot control smelting furnace to mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710373202.4A CN107159852A (en) | 2017-05-24 | 2017-05-24 | One kind automation casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710373202.4A CN107159852A (en) | 2017-05-24 | 2017-05-24 | One kind automation casting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107159852A true CN107159852A (en) | 2017-09-15 |
Family
ID=59820865
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710373202.4A Pending CN107159852A (en) | 2017-05-24 | 2017-05-24 | One kind automation casting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107159852A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108031828A (en) * | 2017-12-08 | 2018-05-15 | 毕淑珍 | A kind of metal casting casting device easy to use |
| CN110722149A (en) * | 2019-11-26 | 2020-01-24 | 江苏明越精密高温合金有限公司 | Alloy bar production process and production equipment thereof |
| CN111745149A (en) * | 2020-07-13 | 2020-10-09 | 安徽海立精密铸造有限公司 | Pouring device for compressor parts |
| CN114603122A (en) * | 2022-03-02 | 2022-06-10 | 北京海源通航科技有限公司 | High-temperature alloy casting device for spaceflight |
| CN116638057A (en) * | 2023-05-09 | 2023-08-25 | 肇庆市大正铝业有限公司 | Casting equipment of aluminum alloy ingot |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5482325A (en) * | 1977-12-15 | 1979-06-30 | Nagata Seisakusho Co Ltd | Casting machine |
| US20030029597A1 (en) * | 2001-08-10 | 2003-02-13 | Hunter Automated Machinery Corporation | Pouring conveyor for mold handling system |
| CN202169368U (en) * | 2011-06-30 | 2012-03-21 | 厦门赛菱精密五金制造有限公司 | Automatic casting production line |
| CN103212703A (en) * | 2013-03-21 | 2013-07-24 | 南京新方尊自动化设备有限公司 | Metal mold gravity casting production line |
| CN204094078U (en) * | 2014-09-28 | 2015-01-14 | 四川省金镭铸业有限公司 | A kind of rotating disc type direct casting device with track |
-
2017
- 2017-05-24 CN CN201710373202.4A patent/CN107159852A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5482325A (en) * | 1977-12-15 | 1979-06-30 | Nagata Seisakusho Co Ltd | Casting machine |
| US20030029597A1 (en) * | 2001-08-10 | 2003-02-13 | Hunter Automated Machinery Corporation | Pouring conveyor for mold handling system |
| CN202169368U (en) * | 2011-06-30 | 2012-03-21 | 厦门赛菱精密五金制造有限公司 | Automatic casting production line |
| CN103212703A (en) * | 2013-03-21 | 2013-07-24 | 南京新方尊自动化设备有限公司 | Metal mold gravity casting production line |
| CN204094078U (en) * | 2014-09-28 | 2015-01-14 | 四川省金镭铸业有限公司 | A kind of rotating disc type direct casting device with track |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108031828A (en) * | 2017-12-08 | 2018-05-15 | 毕淑珍 | A kind of metal casting casting device easy to use |
| CN110722149A (en) * | 2019-11-26 | 2020-01-24 | 江苏明越精密高温合金有限公司 | Alloy bar production process and production equipment thereof |
| CN111745149A (en) * | 2020-07-13 | 2020-10-09 | 安徽海立精密铸造有限公司 | Pouring device for compressor parts |
| CN114603122A (en) * | 2022-03-02 | 2022-06-10 | 北京海源通航科技有限公司 | High-temperature alloy casting device for spaceflight |
| CN114603122B (en) * | 2022-03-02 | 2022-12-09 | 北京海源通航科技有限公司 | High-temperature alloy casting device for spaceflight |
| CN116638057A (en) * | 2023-05-09 | 2023-08-25 | 肇庆市大正铝业有限公司 | Casting equipment of aluminum alloy ingot |
| CN116638057B (en) * | 2023-05-09 | 2024-01-26 | 肇庆市大正铝业有限公司 | Casting equipment of aluminum alloy ingot |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107159852A (en) | One kind automation casting system | |
| CN203972837U (en) | Gantry truss-like manipulator | |
| CN104174836B (en) | Casting system truss type mechanical manipulator | |
| CN108421969B (en) | Automatic casting system | |
| CN109482850B (en) | Numerical control quantitative weighing type multi-station continuous casting machine | |
| CN102430735B (en) | Automatic pouring system | |
| CN204018700U (en) | A kind of automation tin bar production line | |
| CN213033648U (en) | Molten metal casting forming machine | |
| GB965167A (en) | Improvements in or relating to a machine for the continuous casting of steel | |
| CN202539516U (en) | Automatic pouring system | |
| CN105290362A (en) | Automatic casting system of smelting furnace and die-casting machine production line | |
| CN110394440A (en) | Pouring device | |
| CN208439950U (en) | A kind of aluminium ingot on-line continuous discharging device | |
| CN205200474U (en) | Silver ingot automatic mold device | |
| CN107052318A (en) | Casting equipment and its rising pouring stove | |
| CN206028676U (en) | Heavy detection device of middle package limit | |
| CN205702410U (en) | A kind of multi-function casting manufacturing apparatus | |
| CN105458174A (en) | Sand casting production line | |
| CN101362193A (en) | Continuous casting pouring-basket leading dust collection method | |
| CN204396812U (en) | The automatic flow distributor of aluminium ingot casting machine | |
| CN205043150U (en) | A casting device for small -size cast product | |
| CN206869100U (en) | Casting equipment and its rising pouring stove | |
| CN209918874U (en) | Sand casting pouring jacket weight conversion equipment | |
| CN113477887A (en) | Novel cast iron die capable of reducing residual iron | |
| CN102744396A (en) | Full automatic pouring equipment of crane ladle |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170915 |