CN103212703A - Metal mold gravity casting production line - Google Patents

Metal mold gravity casting production line Download PDF

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Publication number
CN103212703A
CN103212703A CN 201310113243 CN201310113243A CN103212703A CN 103212703 A CN103212703 A CN 103212703A CN 201310113243 CN201310113243 CN 201310113243 CN 201310113243 A CN201310113243 A CN 201310113243A CN 103212703 A CN103212703 A CN 103212703A
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CN
China
Prior art keywords
gravity casting
metal
metal die
production line
platform
Prior art date
Application number
CN 201310113243
Other languages
Chinese (zh)
Inventor
聂刚
游锐
Original Assignee
南京新方尊自动化设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 南京新方尊自动化设备有限公司 filed Critical 南京新方尊自动化设备有限公司
Priority to CN 201310113243 priority Critical patent/CN103212703A/en
Publication of CN103212703A publication Critical patent/CN103212703A/en

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Abstract

The invention provides a metal mold gravity casting production line. The technical scheme is as follows: a metal mold platform is separated from a gravity casting machine, and a plurality of metal mold platforms penetrate through the gravity casting machine on a circular orbit, so that the casting technical process of assembling, pouring, solidification cooling, mold unloading and member taking are finished during the process of cyclic motion by a plurality of molds. According to the metal mold gravity casting production line, automatic pouring is adopted, so that the labor intensity of workers can be reduced, the casting work of a plurality of metal molds can be finished by requiring one to two workers, the labor cost can be greatly saved, and the production cost is reduced.

Description

The metal mold gravity casting production line
Technical field:
The present invention relates to the metal mold gravity casting field, be specifically related to a kind of metal mold gravity casting production line.
Background technology:
Metal mold gravity casting is molten metal injects the metal mold casting mold under the gravity effect a technology, and capital equipment comprises molten metal smelting furnace, Gravity casting machines and metal type dies.Metal current type gravitational casting production technology is that metal type dies is fixed on the Gravity casting machines, manually dips molten metal from the molten metal smelting furnace, is poured in the metal type dies, treat casting solidification cooling after, manually from mould, take out foundry goods.Because a molten metal smelting furnace can be given many Gravity casting machines supplying metal liquid simultaneously, for the molten metal convenient in carrying, the Gravity casting machines that molten metal smelting furnace arranged around is more, it is big to take up room.In the production space of compactness, the workpeople carries out feeding simultaneously and dips molten metal, causes security incident because of molten metal spills in transit easily.
The gravitational casting production environment is abominable, adds the recruitment difficulty, foundry worker's wage height, and its human cost is considerably beyond equipment cost.If 6 Gravity casting machines of a molten metal smelting furnace supply cause waste for fear of black furnace, carry out class Three to produce continuously, then can save a large amount of labours.
Summary of the invention:
Predicament at above gravitational casting production, the present invention proposes a kind of metal mold gravity casting production line, its technical scheme is, the metal die platform is separated with Gravity casting machines, a plurality of metal die platforms pass Gravity casting machines successively on circuit orbit, make many moulds in the process of shuttling movement, finish matched moulds, pour into a mould, solidify the foundry technology process of cooling, die sinking, pickup, both reduced production site, reduce human cost again widely, reduce labour intensity, can also greatly enhance productivity, reduce production costs.
The concrete device of a kind of metal mold gravity casting production line provided by the invention: comprise molten metal smelting furnace, Gravity casting machines, the metal die platform separates with Gravity casting machines, and metal die is fixed on the platform; Be provided with on the ground rounded around track, rounded around track on arrange a plurality of metal die platforms, the support column bottom of metal die platform is provided with wheel and contacts with track; Rounded tooth bar links together a plurality of metal die platforms, and the metal die platform evenly distributes on circuit orbit; Two groups of drive motors, reduction box and gear driven rack circles rotate, and make a plurality of metal die platforms rotate in orbit; The metal die platform of rotational motion passes from Gravity casting machines, and the device that detects the metal die table stroke is set on the Gravity casting machines; The metal die platform rotates the circumference peripheral hardware and puts a smelting furnace, is provided with an automatic pouring machine that is used to transmit metallic solution between the metal die platform of rotation and the smelting furnace.
The concrete grammar of a kind of metal mold gravity casting production line provided by the invention is as follows:
1. the metal die platform separates with Gravity casting machines, and the support column bottom of metal die platform is provided with wheel.
2. be provided with on the ground rounded around track, metal die platform bottom wheel is seated on the track.
3. rack circle links together a plurality of metal die platforms, makes a plurality of metal die platforms to rotate along orbital cycle.The metal die quantity of cycle rotation is no less than 4.
4. a plurality of metal die platforms of cycle rotation pass from Gravity casting machines, after a metal die platform enters Gravity casting machines fully, the checkout gear that detects the metal die table stroke will send signal, stop the rotation of all metal die platforms, after treating that Gravity casting machines carries out die sinking pickup, cooling, cleaning and matched moulds to the metal die on this metal die platform, the metal die platform is rotated further.
5. the metal die platform rotates the circumference peripheral hardware and puts a molten metal smelting furnace, be provided with an automatic pouring machine that is used to transmit metallic solution between metal die platform that rotates and the smelting furnace, when the metal die platform enters Gravity casting machines and after stopping operating, automatic pouring machine is scooped out metallic solution from the metallic solution pond, be poured into the metal die from the metal die platform that Gravity casting machines passes.
6. the metal bath surface height of automatic casting machine testing molten metal smelting furnace guarantees that the molten metal capacity of bale-out is stable, and the smelting furnace molten metal can give the alarm when not enough.
Metal die by casting of molten metal after, solidify cooling at circumference rotating process medium casting, wait for that enter Gravity casting machines carries out the die sinking pickup.
Technique effect of the present invention is as follows:
The metal die platform that is placed with metal die has been finished gravitational casting in the circuit orbit rotating process, only need to be equipped with 1~2 workman and take out foundry goods on the position of gravity-assist pouring machine, and the cleaning mould adds material and nursing system operation to smelting furnace.So circulation is rotated repeatedly, and metal mold gravity casting production line provided by the invention only needs 1~2 workman just can finish the casting manipulations of many metal dies, can reduce cost of labor greatly.Only be equipped with the example that is cast for of 6 metal dies with a smelting furnace, metal gravity casting production line provided by the invention can be saved 15~30 people's human cost, make each workman's production efficiency improve 5 times, and adopt automatic casting can reduce labor strength, reduce production costs.
Description of drawings:
The vertical view of Fig. 1 metal mold gravity casting production line
Fig. 2 metal die platform enters Gravity casting machines
Reference numeral: 1, molten metal smelting furnace; 2, automatic pouring machine; 3, metal die; 4, track; 5, rack circle; 6, Gravity casting machines; 7, metal die platform; 8, drive motors; 9, gearbox; 10, gear; 11, groove; 12, hydraulic cylinder; 13, wheel; 14, T type piece
The specific embodiment:
In conjunction with Fig. 1 and Fig. 2 the specific embodiment of a kind of metal mold gravity casting production line provided by the invention is explained in detail.
A kind of metal mold gravity casting production line provided by the invention comprises molten metal smelting furnace 1, Gravity casting machines 6, and Gravity casting machines 6 separates with metal die platform 7.Metal die 3 is fixed on the metal die platform 7.With four fens moulds was example, about metal die 3 is divided into, about four moulds, T type piece 14 all is set on four moulds, respectively with Gravity casting machines 6 about, about groove 11 on four hydraulic cylinder 12 drive rods cooperate.After metal die platform 7 entered Gravity casting machines 6, T type piece 14 was driven by the groove on hydraulic cylinder 12 drive rods 11, finishes the folding of metal die 3.Be provided with on the ground rounded around track 4, the support column of metal die platform 7 bottom is provided with wheel 13 and contacts with track 4; Rounded tooth bar 5 links together many metal die platforms 7, and many metal die platforms 7 evenly distribute on 360 ° of circuit orbit 4; Two groups of drive motors 8, reduction boxes 9 drive rack circle 5 with gear 10 and rotate, and make many metal die platforms 7 rotate in circuit orbit 4 cocycles.
Metal die platform 7 passes from Gravity casting machines 6, when a metal die platform 7 enters Gravity casting machines 6, after T type piece 14 on the metal die has all entered groove 11 on hydraulic cylinder 12 drive rods fully, the checkout gear that detects metal die platform 7 strokes will send signal, stop the rotation of all metal die platforms 7, after treating that metal die 3 on 6 pairs of these metal die platforms 7 of Gravity casting machines carries out die sinking pickup, cooling, cleaning and matched moulds, metal die platform 7 continues to rotate along track 4.
Metal die platform 7 rotates the circumference peripheral hardware and puts a molten metal smelting furnace 1, be provided with an automatic pouring machine 2 that is used to transmit metallic solution between smelting furnace 1 and the metal die platform 7 that rotates, when metal die platform 7 enters Gravity casting machines 6 and after stopping operating, automatic pouring machine 2 is scooped out metallic solution from metallic solution stove 1, be poured into the metal die 3 from the metal die platform 7 that Gravity casting machines 6 produces.
Automatic pouring machine 2 detects the metal bath surface height of Metal Melting furnace 1, guarantees that the molten metal capacity of bale-out is stable, and can give the alarm when smelting furnace 1 molten metal is not enough.
Metal die 3 is solidified cooling by behind the casting of molten metal at circumference rotating process medium casting, waits for that entering Gravity casting machines 6 carries out the die sinking pickup.

Claims (9)

1. metal mold gravity casting production line, comprise molten metal smelting furnace, Gravity casting machines, it is characterized in that, the metal die platform is separated with Gravity casting machines, a plurality of metal die platforms pass Gravity casting machines successively on circuit orbit, make many moulds finish matched moulds in the process of shuttling movement, pour into a mould, solidify the foundry technology process of cooling, die sinking, pickup.
2. according to claims 1 described a kind of metal mold gravity casting production line, it is characterized in that, be provided with on the ground rounded around track, rounded around track on place a plurality of metal die platforms.
3. according to claims 1 described a kind of metal mold gravity casting production line, it is characterized in that the support column bottom of metal die platform is provided with wheel, wheel is seated on the circuit orbit.
4. according to claims 1 described a kind of metal mold gravity casting production line, it is characterized in that rounded tooth bar links together a plurality of metal die platforms, the metal die platform evenly distributes on circuit orbit.
5. according to claims 1 described a kind of metal mold gravity casting production line, it is characterized in that rack circle is by drive motors, reduction box and gear driven rotation, make a plurality of metal die platforms shuttling movement in orbit.
6. according to claims 1 described a kind of metal mold gravity casting production line, it is characterized in that the metal die quantity of cycle rotation is no less than 4.
7. according to claims 1 described a kind of metal mold gravity casting production line, it is characterized in that, after the metal die platform of cycle rotation enters Gravity casting machines, the checkout gear that detects the metal die table stroke sends signal, stop the rotation of all metal die platforms, after treating that Gravity casting machines carries out die sinking pickup, cooling, cleaning and matched moulds to the metal die on the described metal die platform, the metal die platform is rotated further.
8. according to claims 1 described a kind of metal mold gravity casting production line, it is characterized in that, T type piece all is set on each of metal die minute mould, respectively with the Driven by Hydraulic Cylinder bar of Gravity casting machines on groove fit, after the metal die platform enters Gravity casting machines, the T type piece of metal die is driven by the groove on the Driven by Hydraulic Cylinder bar, finishes the folding of metal die.
9. according to claims 1 described a kind of metal mold gravity casting production line, it is characterized in that, the metal die platform rotates the circumference peripheral hardware and puts a molten metal smelting furnace, between metal die platform that rotates and the smelting furnace automatic pouring machine that is used to transmit metallic solution is set, when the metal die platform enters Gravity casting machines and after stopping operating, automatic pouring machine is scooped out metallic solution from the metallic solution pond, be poured into the metal die from the metal die platform that Gravity casting machines passes.
CN 201310113243 2013-03-21 2013-03-21 Metal mold gravity casting production line CN103212703A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201310113243 CN103212703A (en) 2013-03-21 2013-03-21 Metal mold gravity casting production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201310113243 CN103212703A (en) 2013-03-21 2013-03-21 Metal mold gravity casting production line

Publications (1)

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CN103212703A true CN103212703A (en) 2013-07-24

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104325097A (en) * 2014-10-19 2015-02-04 耒阳市诚松有色金属再生有限公司 Zinc-ingot forming device
CN104353824A (en) * 2014-11-15 2015-02-18 安徽省新方尊铸造科技有限公司 Metal mold gravity casting continuous production line with variable processes
CN106583700A (en) * 2016-12-12 2017-04-26 山东好帮手机器人有限公司 Three-station revolving furnace device used for aluminum piston automatic pouring
CN106735137A (en) * 2017-01-06 2017-05-31 山东好帮手机器人有限公司 A kind of aluminum piston automatic casting cuts rising head process units
CN107159852A (en) * 2017-05-24 2017-09-15 禹州市伟朔机械制造厂 One kind automation casting system
CN109261946A (en) * 2018-11-20 2019-01-25 尹明凤 A kind of iron casting robot
CN110722138A (en) * 2019-10-25 2020-01-24 哈尔滨博实自动化股份有限公司 Circular continuous casting machine for ferroalloy casting operation

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104325097A (en) * 2014-10-19 2015-02-04 耒阳市诚松有色金属再生有限公司 Zinc-ingot forming device
CN104353824A (en) * 2014-11-15 2015-02-18 安徽省新方尊铸造科技有限公司 Metal mold gravity casting continuous production line with variable processes
CN106583700A (en) * 2016-12-12 2017-04-26 山东好帮手机器人有限公司 Three-station revolving furnace device used for aluminum piston automatic pouring
CN106735137A (en) * 2017-01-06 2017-05-31 山东好帮手机器人有限公司 A kind of aluminum piston automatic casting cuts rising head process units
CN107159852A (en) * 2017-05-24 2017-09-15 禹州市伟朔机械制造厂 One kind automation casting system
CN109261946A (en) * 2018-11-20 2019-01-25 尹明凤 A kind of iron casting robot
CN109261946B (en) * 2018-11-20 2020-08-11 山东浩顺机械有限公司 Cast iron casting robot
CN110722138A (en) * 2019-10-25 2020-01-24 哈尔滨博实自动化股份有限公司 Circular continuous casting machine for ferroalloy casting operation

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Application publication date: 20130724