JP5377019B2 - 太陽電池モジュールの製造方法 - Google Patents
太陽電池モジュールの製造方法 Download PDFInfo
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- JP5377019B2 JP5377019B2 JP2009070469A JP2009070469A JP5377019B2 JP 5377019 B2 JP5377019 B2 JP 5377019B2 JP 2009070469 A JP2009070469 A JP 2009070469A JP 2009070469 A JP2009070469 A JP 2009070469A JP 5377019 B2 JP5377019 B2 JP 5377019B2
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- solar cell
- adhesive film
- resin adhesive
- conductive adhesive
- electrode
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- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000002313 adhesive film Substances 0.000 claims abstract description 126
- 229920005989 resin Polymers 0.000 claims abstract description 53
- 239000011347 resin Substances 0.000 claims abstract description 53
- 239000000463 material Substances 0.000 claims abstract description 42
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 20
- 239000010408 film Substances 0.000 description 24
- 239000002245 particle Substances 0.000 description 15
- 239000000853 adhesive Substances 0.000 description 10
- 230000001070 adhesive effect Effects 0.000 description 10
- 238000003825 pressing Methods 0.000 description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 239000012790 adhesive layer Substances 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 239000003566 sealing material Substances 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000011889 copper foil Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910021417 amorphous silicon Inorganic materials 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000013034 phenoxy resin Substances 0.000 description 2
- 229920006287 phenoxy resin Polymers 0.000 description 2
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000004840 adhesive resin Substances 0.000 description 1
- 229920006223 adhesive resin Polymers 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000007771 core particle Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/05—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
- H01L31/0504—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
- H01L31/0512—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module made of a particular material or composition of materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/5317—Laminated device
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
- Y10T29/53213—Assembled to wire-type conductor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
- Y10T29/53213—Assembled to wire-type conductor
- Y10T29/53235—Means to fasten by deformation
Description
5 導電性接着フィルム
50 導電性接着フィルムシート
50a、50b、50c 導電性接着フィルム
115、119 集電極
120 配線材
Claims (4)
- 太陽電池の電極に樹脂接着フィルムを用いて配線材を電気的に接続させる太陽電池モジュールの製造方法において、
樹脂接着フィルムを巻回しているリールから樹脂接着フィルムを引き出す工程と、
引き出した樹脂接着フィルムを接着する配線材に対応して2以上に分割する工程と、分割した2以上の前記樹脂接着フィルムを同時に太陽電池の電極上に貼り付ける工程と、
2以上の樹脂接着フィルムが貼り付けられた太陽電池の電極上にそれぞれ配線材を載せ樹脂接着フィルムを加熱して熱硬化させて太陽電池の電極と前記配線材を固定する工程と、を備えることを特徴とする太陽電池モジュールの製造方法。 - 太陽電池の表面側の電極に対応する樹脂接着フィルムを巻回している第1のリールと、
太陽電池の裏面側の電極に対応する樹脂接着フィルムを巻回している第2のリールと,を備え、
前記第1、第2のリールからそれぞれ樹脂接着フィルムを引き出す工程と、
それぞれ引き出した樹脂接着フィルムを接着する配線材に対応してそれぞれ2以上に分割する工程と、を備えたことを特徴とする請求項1に記載の太陽電池モジュールの製造方法。 - 分割されたすべての樹脂接着フィルムがリールの位置から太陽電池に貼り付ける位置までの距離が等しくなるように分割工程と貼り付け工程に至るまでの間に長さ調整機構が設けられていることを特徴とする請求項1又は2に記載の太陽電池モジュールの製造方法。
- 前記樹脂接着フィルムは,基材上に接着層が設けられており、太陽電池への貼り付け位置より下流側に基材を巻き取る巻き取り手段が設けられていることを特徴とする請求項3に記載の太陽電池モジュールの製造方法。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009070469A JP5377019B2 (ja) | 2009-03-23 | 2009-03-23 | 太陽電池モジュールの製造方法 |
US12/728,863 US8187982B2 (en) | 2009-03-23 | 2010-03-22 | Manufacture method for photovoltaic module |
EP10003069.1A EP2234181B1 (en) | 2009-03-23 | 2010-03-23 | Manufacture method for a photovoltaic module |
US13/455,957 US8551889B2 (en) | 2009-03-23 | 2012-04-25 | Manufacture method for photovoltaic module |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009070469A JP5377019B2 (ja) | 2009-03-23 | 2009-03-23 | 太陽電池モジュールの製造方法 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2013189184A Division JP2013243415A (ja) | 2013-09-12 | 2013-09-12 | 太陽電池モジュールの製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2010225777A JP2010225777A (ja) | 2010-10-07 |
JP5377019B2 true JP5377019B2 (ja) | 2013-12-25 |
Family
ID=42357903
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2009070469A Expired - Fee Related JP5377019B2 (ja) | 2009-03-23 | 2009-03-23 | 太陽電池モジュールの製造方法 |
Country Status (3)
Country | Link |
---|---|
US (2) | US8187982B2 (ja) |
EP (1) | EP2234181B1 (ja) |
JP (1) | JP5377019B2 (ja) |
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US9029181B2 (en) * | 2009-02-02 | 2015-05-12 | Hanergy Hi-Tech Power (Hk) Limited | Two-part screen printing for solar collection grid |
JP5377019B2 (ja) * | 2009-03-23 | 2013-12-25 | 三洋電機株式会社 | 太陽電池モジュールの製造方法 |
JP5143862B2 (ja) | 2009-06-03 | 2013-02-13 | 芝浦メカトロニクス株式会社 | 半導体セルのリード線接続装置及び接続方法 |
JP2012015194A (ja) * | 2010-06-29 | 2012-01-19 | Npc Inc | 太陽電池ストリングの製造装置および製造方法、接着剤貼付装置および接着剤貼付方法 |
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JP5719573B2 (ja) * | 2010-11-25 | 2015-05-20 | 芝浦メカトロニクス株式会社 | 半導体セルのリード線接続装置及び接続方法 |
JP2012119418A (ja) | 2010-11-30 | 2012-06-21 | Hitachi High-Technologies Corp | 導電性フィルム貼り付け装置、結晶系太陽電池モジュール組立装置及び結晶系太陽電池セルの接続方法 |
JP5480120B2 (ja) * | 2010-12-07 | 2014-04-23 | デクセリアルズ株式会社 | 太陽電池モジュール、太陽電池モジュールの製造方法、太陽電池セル及びタブ線の接続方法 |
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JP2015065303A (ja) * | 2013-09-25 | 2015-04-09 | 三洋電機株式会社 | 太陽電池モジュール及びその製造方法 |
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-
2009
- 2009-03-23 JP JP2009070469A patent/JP5377019B2/ja not_active Expired - Fee Related
-
2010
- 2010-03-22 US US12/728,863 patent/US8187982B2/en active Active
- 2010-03-23 EP EP10003069.1A patent/EP2234181B1/en not_active Not-in-force
-
2012
- 2012-04-25 US US13/455,957 patent/US8551889B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
US20120214271A1 (en) | 2012-08-23 |
US8551889B2 (en) | 2013-10-08 |
US20100240166A1 (en) | 2010-09-23 |
EP2234181A2 (en) | 2010-09-29 |
EP2234181B1 (en) | 2015-01-28 |
US8187982B2 (en) | 2012-05-29 |
EP2234181A3 (en) | 2013-12-04 |
JP2010225777A (ja) | 2010-10-07 |
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