JP5213451B2 - 小型エアゾールジェット流及びエアゾールジェット流配列構造 - Google Patents
小型エアゾールジェット流及びエアゾールジェット流配列構造 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
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- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/28—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with integral means for shielding the discharged liquid or other fluent material, e.g. to limit area of spray; with integral means for catching drips or collecting surplus liquid or other fluent material
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- B05B7/02—Spray pistols; Apparatus for discharge
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- B05B7/0416—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/08—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
- B05B7/0884—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point the outlet orifices for jets constituted by a liquid or a mixture containing a liquid being aligned
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Description
小型エアゾールジェット流堆積ヘッド及びジェット流配列構造
M3D堆積ヘッドの小型化は装置重量を1桁以上減少させ、可動ガントリ上での取り付けや平行移動を容易にさせる。小型化は配列された堆積ヘッドの組み立て並びに操作をも容易にし、エアゾールジェット流配列構造の構築と操作を独立したものとすることができる。配列エアゾールジェット流は堆積速度、堆積配列構造及び多重物質堆積性能を向上させる。配列エアゾールジェット流はさらに高解像度直接印刷利用形態のためのノズル密度を向上させ、特殊な堆積利用形態のためのカスタマイズされたジェット間隔並びに形態で製造可能である。ノズル形態には直線、長方形、円形、多角形及び多様な非直線形状が含まれるがこれらに限定されない。
図2は可動ガントリ126に取り付けられた1体の小型堆積ヘッド124の概略図である。このシステムは好適には整合カメラ128と処理レーザ130を含んでいる。処理レーザはファイバーベースレーザでよい。この形態では認識と整合、堆積、及びレーザ処理は連続して実行される。この形態は堆積重量とM3Dシステムの処理モジュールを大幅に減少させ、メソスケール構造のマスクを利用しない、非接触印刷を安価に提供させる。
エアゾールジェット流配列構造用の噴化器チャンバ
エアゾールジェット流配列構造は、標準型M3Dシステムで使用されるものとは大幅に異なる噴化器を必要とする。 図6は10体以上の数の配列式又は非配列式ノズルに噴化霧を供給するために充分な容量を有する噴化器構造体の切欠き図である。噴化器構造体は噴化器チャンバ136(好適にはガラス筒体)を含んでおり、底部には好適にはカプトンを含んだ好適には薄樹脂膜が提供されている。噴化器構造体は好適には超音波噴化器槽内に提供されており、超音波エネルギーはフィルムを通過して上方に向かう。膜は超音波エネルギーを機能インクへ送り、機能インクはエアゾールを発生させるように噴化処理される。
停止及びエアゾール排出均衡化
小型ジェット流又は小型ジェット流配列構造の停止はエアゾールガス入力管に取り付けられたピンチバルブを用いて達成できる。作用されるとピンチバルブが管体を締め付け、堆積ヘッドへのエアゾールフローを停止させる。バルブが開けられると、ヘッドへのエアゾールフローは再開される。ピンチバルブ停止はノズルを凹部へ下降させ、停止能力を維持しながら凹部への堆積を可能にする。
Claims (31)
- 標的に物質を堆積させる堆積ヘッド構造体であって、本堆積ヘッド構造体は堆積ヘッドを含んでおり、該堆積ヘッドは、
堆積物質を含んだエアゾールを搬送する導通路と、
前記堆積ヘッドにシースガスを導入する1以上の注入口と、
前記注入口に連通した第1チャンバと、
前記導通路の出口に近接し、エアゾールをシースガスで包囲するための領域であって、内側エアゾールフローを包囲する外側シースガスフローを含んだ環状ジェット流を形成する領域と、
前記環状ジェット流を搬送し且つ当該環状ジェット流の径を減少させるために、前記領域から延びている延伸ノズルと、
を含んでいることを特徴とする堆積ヘッド構造体。 - 1cm以下の直径を有することを特徴とする請求項1記載の堆積ヘッド構造体。
- 注入口は導通路周囲に配置されていることを特徴とする請求項1記載の堆積ヘッド構造体。
- 導通路に近接する領域は第2チャンバを含んでいることを特徴とする請求項1記載の堆積ヘッド構造体。
- 第1チャンバは堆積ヘッドの外側に提供されており、シースガスがエアゾールと組み合わされる前に導通路周囲にシースガス圧の筒対称分布を提供することを特徴とする請求項1記載の堆積ヘッド構造体。
- 第1チャンバは充分に長く、シースガスがエアゾールと組み合わされる前に導通路周囲にシースガス圧の筒対称分布を提供することを特徴とする請求項1記載の堆積ヘッド構造体。
- 堆積ヘッド構造体はさらに第1チャンバからシースガスを受領する第3チャンバをさらに含んでおり、前記第3チャンバはシースガスがエアゾールと組み合わされる前に導通路周囲にシースガス圧の筒対称分布を提供する際に前記第1チャンバを補助することを特徴とする請求項4に記載の堆積ヘッド構造体。
- 第3チャンバは、導通路に平行で、該導通路周囲に配列された複数通路によって第1チャンバに連通されていることを特徴とする請求項7記載の堆積ヘッド構造体。
- 標的に対して堆積ヘッドを平行移動または傾斜させるためのアクチュエータを1以上含んでいることを特徴とする請求項1記載の堆積ヘッド構造体。
- 標的上に物質を堆積させる装置であって、本装置は、
堆積物質を含むエアゾールを搬送する複数の導通路と、
前記導通路を包囲するシースガスチャンバと、
前記各導通路の出口に近接し、エアゾールをシースガスで包囲して前記各導通路のための環状ジェット流を形成する領域とを含み、該環状ジェット流は内側エアゾールフローを包囲する外側シースガスフロー含んでおり、本装置は、
前記領域から延びる複数の延伸ノズルをさらに含んでおり、前記複数の延伸ノズルの各々は、前記各導通路に対応すると共に、前記環状ジェット流を搬送し且つ当該環状ジェット流の径を減少させるものである、ことを特徴とする装置。 - 複数の導通路は配列構造物を形成するように配列されている、ことを特徴とする請求項10記載の装置。
- エアゾールは共通チャンバから各導通路に進入することを特徴とする請求項10記載の装置。
- エアゾールは個別に少なくとも1本の導通路に供給されることを特徴とする請求項10記載の装置。
- 第2エアゾール化物質が少なくとも1本の導通路に供給されることを特徴とする請求項13記載の装置。
- 少なくとも1本の導通路内のエアゾール質量流量は個別に制御できることを特徴とする請求項10に記載の装置。
- 標的に対して1以上の導通路及び延伸ノズルを平行移動あるいは傾斜させる1以上のアクチュエータを含んでいることを特徴とする請求項10記載の装置。
- 物質を保留する筒状チャンバと、
チャンバ底部に堆積された薄樹脂膜と、
前記チャンバを受領し、前記薄樹脂膜を通過させて超音波エネルギーを方向付ける超音波槽と、
前記チャンバ内にキャリアガスを導入するためのキャリア管と、
複数の導通路にエアゾールを搬送する1以上のピックアップチューブと、
を含んだ噴化器をさらに含んでいることを特徴とする請求項10記載の装置。 - キャリア管は1以上の開口部を含んでいることを特徴とする請求項17記載の装置。
- 堆積物質の大形液滴をリサイクルするためにキャリア管に取り付けられた漏斗をさらに含んでいることを特徴とする請求項17記載の装置。
- 追加堆積物質が継続的に噴化器に供給され、複数の導通路に搬送された物質を補充することを特徴とする請求項17記載の装置。
- 標的に物質を堆積させる堆積ヘッド構造体であって、
堆積物質を含んだエアゾールを搬送する導通路と、
前記導通路の少なくとも一部を包囲しているシースガス搬送用のチャンバと、
前記シースガスで前記エアゾールを包囲し、内側エアゾール流を包囲する外側シース流を含んだ環状ジェット流を形成させる集合ノズルと、
前記環状ジェット流を搬送し且つ当該環状ジェット流の径を減少させる延伸ノズルと、
を含んでいることを特徴とする堆積ヘッド構造体。 - シースガスとエアゾールとが組み合わされる前にシースガスの流方向はエアゾールの流方向と実質的に平行であるようにチャンバは十分に長いことを特徴とする請求項21記載の堆積ヘッド構造体。
- チャンバは筒状であることを特徴とする請求項22記載の堆積ヘッド構造体。
- 導通路に対するシースガス圧の分布は筒対称であることを特徴とする請求項23記載の堆積ヘッド構造体。
- チャンバは導通路と同心であることを特徴とする請求項23記載の堆積ヘッド構造体。
- 延伸ノズルは出口開口部に向かってテーパされた内径を有することを特徴とする請求項21記載の堆積ヘッド構造体。
- 堆積ヘッド周囲でシースガス圧の筒対称分布を創出するためのプレナムチャンバを含んでいないことを特徴とする請求項21記載の堆積ヘッド構造体。
- 物質を堆積させる堆積方法であって、
導通路を介して堆積物質を含んだエアゾールを搬送するステップと、
前記導通路を包囲しているチャンバを介してシースガスを搬送するステップと、
前記エアゾールを前記シースガスで包囲して、内側エアゾール流を包囲する外側シース流を含んだ環状ジェット流を形成させるステップと、
延伸ノズルを介して前記環状ジェット流を搬送し、当該環状ジェット流の径を減少させるステップと、
前記物質を堆積するステップと、
を含んでいることを特徴とする堆積方法。 - シースガスを搬送するステップは、エアゾールガスとシースガスとを組み合わせる前にエアゾールガスの流方向と実質的に平行にシースガスが流れるように十分に長い流路を提供することを特徴とする請求項28記載の堆積方法。
- 導通路に対するシースガス圧の筒対称分布を提供するステップをさらに含んでいることを特徴とする請求項28記載の堆積方法。
- 環状ジェット流を収束させるステップをさらに含んでいることを特徴とする請求項28記載の堆積方法。
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Application Number | Priority Date | Filing Date | Title |
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US63584704P | 2004-12-13 | 2004-12-13 | |
US60/635,847 | 2004-12-13 | ||
US66974805P | 2005-04-08 | 2005-04-08 | |
US60/669,748 | 2005-04-08 | ||
US11/302,091 | 2005-12-12 | ||
US11/302,091 US7938341B2 (en) | 2004-12-13 | 2005-12-12 | Miniature aerosol jet and aerosol jet array |
PCT/US2005/045394 WO2006065978A2 (en) | 2004-12-13 | 2005-12-13 | Miniature aerosol jet and aerosol jet array |
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JP2008522814A JP2008522814A (ja) | 2008-07-03 |
JP2008522814A5 JP2008522814A5 (ja) | 2012-06-14 |
JP5213451B2 true JP5213451B2 (ja) | 2013-06-19 |
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US (3) | US7938341B2 (ja) |
EP (1) | EP1830927B1 (ja) |
JP (1) | JP5213451B2 (ja) |
KR (1) | KR101239415B1 (ja) |
CN (2) | CN101098734B (ja) |
SG (1) | SG158137A1 (ja) |
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US8640975B2 (en) | 2014-02-04 |
CN101098734B (zh) | 2012-12-26 |
KR101239415B1 (ko) | 2013-03-18 |
KR20070093101A (ko) | 2007-09-17 |
JP2008522814A (ja) | 2008-07-03 |
US20100192847A1 (en) | 2010-08-05 |
EP1830927A4 (en) | 2014-11-19 |
US7938341B2 (en) | 2011-05-10 |
US8132744B2 (en) | 2012-03-13 |
WO2006065978A2 (en) | 2006-06-22 |
CN103009812A (zh) | 2013-04-03 |
WO2006065978A3 (en) | 2006-10-19 |
EP1830927A2 (en) | 2007-09-12 |
US20100173088A1 (en) | 2010-07-08 |
SG158137A1 (en) | 2010-01-29 |
CN103009812B (zh) | 2015-03-25 |
EP1830927B1 (en) | 2016-03-09 |
US20060175431A1 (en) | 2006-08-10 |
CN101098734A (zh) | 2008-01-02 |
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