JP5158458B2 - 耐熱性オレフィン系多層フィルム、その製造方法及びこれを用いる包装材 - Google Patents
耐熱性オレフィン系多層フィルム、その製造方法及びこれを用いる包装材 Download PDFInfo
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- JP5158458B2 JP5158458B2 JP2012543826A JP2012543826A JP5158458B2 JP 5158458 B2 JP5158458 B2 JP 5158458B2 JP 2012543826 A JP2012543826 A JP 2012543826A JP 2012543826 A JP2012543826 A JP 2012543826A JP 5158458 B2 JP5158458 B2 JP 5158458B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/31—Heat sealable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/40—Closed containers
- B32B2439/46—Bags
Landscapes
- Laminated Bodies (AREA)
- Wrappers (AREA)
- Bag Frames (AREA)
Description
バーコーターでA4サイズのフィルムに5g/m2となるようにコーティング剤を塗工し、目視にてはじきの数を計測した。
○:はじきが無い。
×:はじきが一箇所以上ある。
コーティング剤を塗工した後、80℃で2分間乾燥させた時のフィルムの外観について目視にて評価した。
○:よれ、皺、フィルムの変形等の外観不良がほとんど無い。
△:若干のよれ、皺、フィルムの変形等の外観不良が見られる。
×:著しいよれ、皺、フィルムの変形等の外観不良が見られる。
セロハンテープ(ニチバン製)剥離試験を行い、目視にて評価した。
○:コート層の剥離無し。
△:コート層の一部剥離有り。
×:コート層の剥離有り。
実施例、比較例で作成したフィルムを自動包装機にて、下記縦ピロー包装を行い、製袋した。
包装機:合理化技研株式会社 ユニパッカーNUV472
横(合掌貼り)シール、縦シールを行なった平袋のシール部の外観観察により収縮およびヒートシールバーへのフィルム融着状況およびシワ等の入り具合により評価した。
○:シール部の収縮、シールバーへの融着およびシワ等なし
△:シール部の収縮、シールバーへの融着およびシワ等若干あり
×:シール部の収縮、シールバーへの融着およびシワ等あり
上記条件で製袋したフィルムを23℃で自然冷却後、15mm幅の短冊状に試験片を切り出した。この試験片を23℃、50%RHの恒温室において引張試験機(株式会社エー・アンド・ディー製)を用いて、300mm/分の速度で90°剥離を行い、ヒートシール強度を測定した。得られたヒートシール強度の値から、下記の基準によってヒートシール性を評価した。
○:ヒートシール強度が300g/15mm幅以上。
×:ヒートシール強度が300g/15mm幅未満。またはフィルムの溶融・収縮大きくて測定不能
温度計、窒素ガス導入管、攪拌機を備えた反応容器中で窒素ガスを導入しながら、テレフタル酸830部、イソフタル酸830部、エチレングリコール374部、ネオペンチルグリコール598部及びジブチル錫オキサイド0.5部を仕込み180〜230℃で酸価が1以下になるまで230℃で15時間重縮合反応を行い、水酸基価74.5、酸価0.2のポリエステルポリオール(b−1A)を得た。ポリエステルポリオール(b−1A)の1000部を減圧下100℃で脱水し、その後80℃まで冷却後、メチルエチルケトン886部を加え十分に攪拌し溶解させ、ネオペンチルグリコール80部を加え、次いでトリレンジイソソシアネート250部を加えて75℃で8時間反応させ、ウレタン化工程を実施した。イソシアネート値が0.1%以下になったのを確認した後、50℃まで冷却後、メチルエチルケトン2216部にて希釈して、不揮発分30%の流動開始温度105℃のポリウレタン樹脂を含有するポリウレタンコーティング剤(b−1)を調製した。
ポリエステルポリオール(b−1A)の1000部を減圧下100℃で脱水し、その後80℃まで冷却後、メチルエチルケトン886部を加え十分に攪拌し溶解させ、ネオペンチルグリコール80部を加え、次いでトリレンジイソソシアネート250部を加えて75℃で8時間反応させ、ウレタン化工程を実施した。イソシアネート値が1.0%以下になったのを確認した後、50℃まで冷却後、トリエチルアミン73部にて中和した後、水7000部にて乳化し、エチレンジアミン10.6部、ジエチレントリアミン3.5部を加えることで鎖伸長を完了した。得られた透明な反応生成物を減圧下、40〜60℃にてメチルエチルケトンを除去した後、水を加えて濃度調節を行い、不揮発分20%の流動開始温度195℃の水性ポリウレタン樹脂を含有するポリウレタンコーティング剤(b−2)を調製した。
樹脂層(A1)用樹脂として、プロピレン−エチレンコポリマー〔MFR:8g/10分(230℃、21.18N)、融点:138℃;以下、「COPP」と記載〕を用いた。また、樹脂層(A2)用樹脂として、エチレン−(メタ)アクリル酸メチル共重合体〔密度:0.940g/cm3、MA含有量18%;以下、「MA1」と記載〕を用いた。これらの樹脂をそれぞれ、樹脂層(A1)用押出機(口径50mm)及び樹脂層(A2)用押出機(口径50mm)に供給して200〜250℃で溶融し、その溶融した樹脂をフィードブロックを有するTダイ・チルロール法の共押出多層フィルム製造装置(フィードブロック及びTダイ温度:250℃)にそれぞれ供給して共溶融押出を行って、フィルムの層構成が(A1)/(A2)の2層構成で、各層の厚さが36μm/9μm(合計45μm)である共押出多層フィルムを得た。この支持体の(A2)層の面に濡れ張力が40mN/mとなるようコロナ放電処理をした後、調製例1で得られたポリウレタンコーティング剤(b−1)を乾燥後の膜厚が5μmになるように塗布し、実施例1の耐熱性オレフィン系多層フィルムを作製した。
実施例1におけるポリウレタンコーティング剤(b−1)を、調製例2で得られたポリウレタンコーティング剤(b−2)とする以外は実施例1と同様に耐熱性オレフィン系多層フィルムを作成した。
実施例1の樹脂層(A2)の酸変性オレフィン系樹脂をエチレン−アクリル酸メチル共重合体〔MA含有量12%、密度:0.933g/cm3;以下、「MA2」と記載〕に置き換え、ポリウレタンコーティング剤(b−1)を乾燥後の膜厚が3μmになるように塗布し以外は実施例1と同様にして耐熱性オレフィン系多層フィルムを作製した。
実施例1の樹脂層(A2)の酸変性オレフィン系樹脂をエチレン−アクリル酸メチル−無水マレイン酸共重合体〔密度:1.00g/cm3、コポリマー含有量15%;以下、「MA3」と記載〕に置き換えた以外は実施例1と同様にして耐熱性オレフィン系多層フィルムを作製した。
実施例2の樹脂層(A2)用の樹脂MA1を50%とプロピレン−エチレン共重合体〔密度:0.900g/cm3、MFR:7〜9g/10分(230℃、21.18N)、融点:150℃;以下「COPP」と記載〕50%との配合物に置き換えた以外は実施例2と同様にして耐熱性オレフィン系多層フィルムを作製した。
実施例2の樹脂層(A2)用の樹脂MA1を20%とCOPPを80%との配合物に置き換えた以外は実施例1と同様にして耐熱性オレフィン系多層フィルムを作製した。
実施例5の樹脂層(A1)のCOPPを高密度ポリエチレン〔密度:0.963g/cm3、MFR:7g/10分(190℃、21.18N)、融点130℃;以下、「HDPE」と記載〕に置き換えた以外は実施例5と同様にして耐熱性オレフィン系多層フィルムを作製した。
実施例5の樹脂層(A1)のCOPPを低密度ポリエチレン〔密度:0.905g/cm3、MFR:5.3g/10分(190℃、21.18N)、融点100℃;以下、「LDPE」と記載〕に置き換え、ポリウレタンコーティング剤(b−1)を乾燥後の膜厚が10μmになるように塗布した以外は実施例5と同様にして耐熱性オレフィン系多層フィルムを作製した。
実施例1のアクリル酸変性樹脂をエチレン−(メタ)アクリル酸共重合体〔密度:0.940g/cm3、酸変性率12%;以下、「MA4」と記載〕に置き換えた以外は実施例2と同様にして耐熱性オレフィン系多層フィルムを作製した。
実施例1のフィルムの層構成(A1)/(A2)の各層の厚さを114μm/6μm(合計120μm)とした以外は実施例1と同様にして耐熱性オレフィン系多層フィルムを作製した。
実施例1のフィルムの層構成(A1)/(A2)の各層の厚さを90μm/30μm(合計120μm)とした以外は実施例1と同様にして耐熱性オレフィンフ系多層フィルムを作製した。
実施例1の樹脂層(A2)の酸変性オレフィン系樹脂をCOPPに置き換えた以外は実施例1と同様にしてオレフィン系多層フィルムを作製した。
比較例1のポリウレタンコーティング剤(b−1)を、ポリウレタンコーティング剤(b−1)(b−2)に置き換えた以外は比較例1と同様にオレフィン系多層フィルムを作製した。
実施例1の樹脂層(A2)の酸変性オレフィン系樹脂をHDPEに置き換えた以外は実施例1と同様にしてオレフィン系多層フィルムを作製した。
Claims (10)
- ポリオレフィン系樹脂(a1)を主成分とする層(A1)と、酸変性オレフィン系樹脂(a2)を含有する層(A2)と、耐熱コート層(B)とが、(A1)/(A2)/(B)の順で積層されてなり、前記層(A1)と前記層(A2)との合計厚みに対する層(A2)の比率が5〜40%であり、耐熱コート層(B)が、芳香族ジカルボン酸/脂肪(環)族ジカルボン酸=70/30〜100/0(質量比)からなる酸成分(b−1)とグリコール成分(b−2)より構成されるポリエステルポリオールと、ポリイソシアネート化合物(b−3)とを含むポリウレタン樹脂であるポリウレタンコーティング剤(b)からなる層であることを特徴とする耐熱性オレフィン系多層フィルム。
- 前記ポリオレフィン系樹脂(a1)の融点が100℃以上である請求項1記載の耐熱性オレフィン系多層フィルム。
- 前記酸変性オレフィン系樹脂(a2)における変性率が3〜40%の範囲である請求項1又は2記載の耐熱性オレフィン系多層フィルム。
- 前記層(A2)が更にポリオレフィン系樹脂を含有する請求項1〜3の何れか1項記載の耐熱性オレフィン系多層フィルム。
- 前記層(A2)を形成する樹脂成分100質量部中に、前記酸変性オレフィン系樹脂(a2)を20質量部以上含有するものである請求項1〜4の何れか1項記載の耐熱性オレフィン系多層フィルム。
- 前記ポリウレタンコーティング剤(b)の流動開始温度が100℃以上である請求項1〜5の何れか1項記載の耐熱性オレフィン系多層フィルム。
- 請求項1〜6の何れか1項記載の耐熱性オレフィン系多層フィルムを用いることを特徴とする包装材。
- 前記耐熱性オレフィン系多層フィルムを単体で用いたものである請求項7記載の包装材。
- 前記耐熱性オレフィン系多層フィルムの層(A1)を内面にして製袋されたものである請求項7又は8記載の包装材。
- ポリオレフィン系樹脂(a1)を主成分とする層(A1)と、酸変性オレフィン系樹脂(a2)を含有する層(A2)と、耐熱コート層(B)とが、(A1)/(A2)/(B)の順で積層されてなる多層フィルムの製造方法であり、前記層(A1)と前記層(A2)とを共押出積層法を用いて積層した後、層(A2)上に芳香族ジカルボン酸/脂肪(環)族ジカルボン酸=70/30〜100/0(質量比)からなる酸成分(b−1)とグリコール成分(b−2)より構成されるポリエステルポリオールと、ポリイソシアネート化合物(b−3)とを含むポリウレタン樹脂であるポリウレタンコーティング剤(b)を塗布することを特徴とする耐熱性オレフィン系多層フィルムの製造方法。
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PCT/JP2012/066144 WO2013002176A1 (ja) | 2011-06-27 | 2012-06-25 | 耐熱性オレフィン系多層フィルム、その製造方法及びこれを用いる包装材 |
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WO2014136772A1 (ja) * | 2013-03-06 | 2014-09-12 | Dic株式会社 | 積層フィルム及び包装材 |
JP6467828B2 (ja) * | 2014-09-02 | 2019-02-13 | Dic株式会社 | 蓋材 |
CN106003954B (zh) * | 2016-05-17 | 2018-04-13 | 杭州齐元新材料有限公司 | 抗菌热封材料及其在易撕盖铝箔材料中的应用 |
MX2018014438A (es) * | 2016-05-31 | 2019-04-15 | Dow Global Technologies Llc | Peliculas recubiertas y envases formados a partir de estas. |
DE102018101747A1 (de) * | 2018-01-26 | 2019-08-01 | Brückner Maschinenbau GmbH & Co. KG | Inline beschichtete biaxial orientierte Polypropylenfolie und Verfahren zu ihrer Herstellung |
WO2022173414A1 (en) * | 2021-02-09 | 2022-08-18 | Amcor Flexibles North America, Inc. | Packaging film and package |
JP7435918B1 (ja) | 2022-04-12 | 2024-02-21 | Dic株式会社 | 積層体、及び包装材 |
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JP2008132659A (ja) * | 2006-11-28 | 2008-06-12 | Bridgestone Flowtech Corp | 多層チューブ |
JP2011105907A (ja) * | 2009-11-20 | 2011-06-02 | Dic Corp | 耐熱性ポリウレタン樹脂 |
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CN103635317B (zh) | 2015-10-14 |
CN103635317A (zh) | 2014-03-12 |
WO2013002176A1 (ja) | 2013-01-03 |
JPWO2013002176A1 (ja) | 2015-02-23 |
TW201304955A (zh) | 2013-02-01 |
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