JP4984647B2 - 樹脂組成物、プリプレグおよび金属張積層板 - Google Patents
樹脂組成物、プリプレグおよび金属張積層板 Download PDFInfo
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- JP4984647B2 JP4984647B2 JP2006145019A JP2006145019A JP4984647B2 JP 4984647 B2 JP4984647 B2 JP 4984647B2 JP 2006145019 A JP2006145019 A JP 2006145019A JP 2006145019 A JP2006145019 A JP 2006145019A JP 4984647 B2 JP4984647 B2 JP 4984647B2
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- UMSVUULWTOXCQY-UHFFFAOYSA-N phenanthrene-1,2,7,8-tetracarboxylic acid Chemical compound OC(=O)C1=CC=C2C3=CC=C(C(=O)O)C(C(O)=O)=C3C=CC2=C1C(O)=O UMSVUULWTOXCQY-UHFFFAOYSA-N 0.000 description 1
- DYFXGORUJGZJCA-UHFFFAOYSA-N phenylmethanediamine Chemical compound NC(N)C1=CC=CC=C1 DYFXGORUJGZJCA-UHFFFAOYSA-N 0.000 description 1
- RPGWZZNNEUHDAQ-UHFFFAOYSA-N phenylphosphine Chemical compound PC1=CC=CC=C1 RPGWZZNNEUHDAQ-UHFFFAOYSA-N 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical group O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- CLYVDMAATCIVBF-UHFFFAOYSA-N pigment red 224 Chemical compound C=12C3=CC=C(C(OC4=O)=O)C2=C4C=CC=1C1=CC=C2C(=O)OC(=O)C4=CC=C3C1=C42 CLYVDMAATCIVBF-UHFFFAOYSA-N 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- QCTJRYGLPAFRMS-UHFFFAOYSA-N prop-2-enoic acid;1,3,5-triazine-2,4,6-triamine Chemical compound OC(=O)C=C.NC1=NC(N)=NC(N)=N1 QCTJRYGLPAFRMS-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- NNOBHPBYUHDMQF-UHFFFAOYSA-N propylphosphine Chemical compound CCCP NNOBHPBYUHDMQF-UHFFFAOYSA-N 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- DPKBAXPHAYBPRL-UHFFFAOYSA-M tetrabutylazanium;iodide Chemical compound [I-].CCCC[N+](CCCC)(CCCC)CCCC DPKBAXPHAYBPRL-UHFFFAOYSA-M 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- CBDKQYKMCICBOF-UHFFFAOYSA-N thiazoline Chemical compound C1CN=CS1 CBDKQYKMCICBOF-UHFFFAOYSA-N 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- BRNULMACUQOKMR-UHFFFAOYSA-N thiomorpholine Chemical compound C1CSCCN1 BRNULMACUQOKMR-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- TUQOTMZNTHZOKS-UHFFFAOYSA-N tributylphosphine Chemical compound CCCCP(CCCC)CCCC TUQOTMZNTHZOKS-UHFFFAOYSA-N 0.000 description 1
- WLPUWLXVBWGYMZ-UHFFFAOYSA-N tricyclohexylphosphine Chemical compound C1CCCCC1P(C1CCCCC1)C1CCCCC1 WLPUWLXVBWGYMZ-UHFFFAOYSA-N 0.000 description 1
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical compound CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- RMZAYIKUYWXQPB-UHFFFAOYSA-N trioctylphosphane Chemical compound CCCCCCCCP(CCCCCCCC)CCCCCCCC RMZAYIKUYWXQPB-UHFFFAOYSA-N 0.000 description 1
- MXSVLWZRHLXFKH-UHFFFAOYSA-N triphenylborane Chemical compound C1=CC=CC=C1B(C=1C=CC=CC=1)C1=CC=CC=C1 MXSVLWZRHLXFKH-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- DIHAURBCYGTGCV-UHFFFAOYSA-N xi-4,5-Dihydro-2,4(5)-dimethyl-1H-imidazole Chemical compound CC1CN=C(C)N1 DIHAURBCYGTGCV-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Description
本発明はかかる知見に基づいて完成したものである。
すなわち、本発明は、以下に関する。
(1)(A)熱硬化性樹脂、(B)シリカおよび(C)ジアルキルホスフィン酸金属塩を含有する樹脂組成物において、(B)シリカとして平均粒径が0.4〜4.5μmであるものを全樹脂組成物中10〜35質量%、(C)ジアルキルホスフィン酸金属塩として平均粒径が2.0〜4.0μmであるものを全樹脂組成物中10〜20質量%、かつ(B)および(C)成分の合計量として全樹脂組成物中20〜50質量%含有する樹脂組成物であって、(A)熱硬化性樹脂が、シアネート樹脂またはスチレン−無水マレイン酸共重合樹脂を含む樹脂であることを特徴とする樹脂組成物、
2.(C)ジアルキルホスフィン酸金属塩が、ジアルキルホスフィン酸アルミニウムである上記1記載の樹脂組成物、
3.上記1または2に記載の樹脂組成物を基材に含浸、乾燥し、Bステージ化させてなることを特徴とするプリプレグ、
4.基材がガラス織布であることを特徴とする上記3記載のプリプレグ、
5.上記3または4に記載のプリプレグもしくはその積層体の両面または片面に金属層が形成されてなる金属張積層板
ジアミンとしては、芳香族ジアミン、シロキサンジアミン等が挙げられる。芳香族ジアミンとしては、例えば、2,2−ビス[4−(4−アミノフェノキシ)フェニル]プロパン(BAPP)、ビス[4−(3−アミノフェノキシ)フェニル]スルホン、ビス[4−(4−アミノフェノキシ)フェニル]スルホン、2,2−ビス[4−(4−アミノフェノキシ)フェニル]ヘキサフルオロプロパン、ビス[4−(4−アミノフェノキシ)フェニル]メタン、4,4'−ビス(4−アミノフェノキシ)ビフェニル、ビス[4−(4−アミノフェノキシ)フェニル]エーテル、ビス[4−(4−アミノフェノキシ)フェニル]ケトン、1,3−ビス(4−アミノフェノキシ)ベンゼン、1,4−ビス(4−アミノフェノキシ)ベンゼン、2,2'−ジメチルビフェニル−4,4'−ジアミン、2,2'−ビス(トリフルオロメチル)ビフェニル−4,4'−ジアミン、2,6,2',6'−テトラメチル−4,4'−ジアミン、5,5'−ジメチル−2,2'−スルフォニル−ビフェニル−4,4'−ジアミン、3,3'−ジヒドロキシビフェニル−4,4'−ジアミン、(4,4'−ジアミノ)ジフェニルエーテル、(4,4'−ジアミノ)ジフェニルスルホン、(4,4'−ジアミノ)ベンゾフェノン、(3,3'―ジアミノ)ベンゾフェノン、(4,4'−ジアミノ)ジフェニルメタン、(4,4'−ジアミノ)ジフェニルエーテル、(3,3'―ジアミノ)ジフェニルエーテル等が挙げられる。また、シロキサンジアミンとしては、ポリシロキサン鎖を有するジアミン化合物が挙げられる。シロキサンジアミンは、「X−22−161AS」(アミン当量450)、「X−22−161A」(アミン当量840)、「X−22−161B」(アミン当量1500)(以上信越化学工業株式会社製、商品名)、「BY16−853」(アミン当量650)、「BY16−853B」(アミン当量2200)(以上東レダウコーニングシリコーン株式会社製、商品名)等が市販品として入手可能である。
(参考例1)
撹拌装置、コンデンサ、温度計を備えたガラスフラスコに、(A)BPAノボラック型エポキシ樹脂(エポキシ当量:210、大日本インキ化学工業株式会社製、MEK30質量%含有、N865−70)100.0質量部、クレゾール骨格含有メラミン変性フェノール樹脂〔水酸基当量:184、含有窒素量24.0質量%、大日本インキ化学工業株式会社、溶剤(MEK、プロピレングリコールモノメチルエーテル)50質量%含有、フェノライトEXB9831〕122.7質量部、(B)シリカ(トクヤマ株式会社製トクシールGU、平均粒径3.0μm)17.1質量部、ジアルキルホスフィン酸金属塩として(C)ジアルキルホスフィン酸アルミニウム塩(クラリアント社製OP930、平均粒径3.1μm)22.4質量部を、MEKに溶解、希釈し、1時間室温にて撹拌を行い、固形分60質量%の樹脂組成物ワニスになるようにMEKで調整した。
(B)成分の配合量を53.2質量部、(C)成分の配合量を30.8質量部に変更した以外は参考例1と同様にして、厚さ約0.4mmの銅張積層板を作製した。このとき、(B)成分は全樹脂組成物中24.7質量%、(C)成分は全樹脂組成物中14.3質量%、(B)および(C)の合計含有量は全樹脂組成物中39.0質量%である。
(A)成分として、ビス(3,5−ジメチル−4−シアネートフェニル)メタンのプレポリマ(シアネート当量219、転化率30%、旭化成エポキシ株式会社製、商品名 M−30)100質量部、ジシクロペンタジエン型エポキシ(エポキシ当量:278、大日本インキ化学工業株式会社製、HP7200H)127質量部、硬化促進剤として、ナフテン酸亜鉛0.02質量部、2−メチルイミダゾール0.3質量部、(B)シリカ(トクヤマ株式会社製トクシールGU、平均粒径3.0μm)60.0質量部、ジアルキルホスフィン酸金属塩として(C)ジアルキルホスフィン酸アルミニウム塩(クラリアント社製OP930、平均粒径3.1μm)40.0質量部をトルエンに溶解した以外は参考例1と同様にして、厚さ約0.4mmの銅張積層板を作製した。このとき、(B)成分は全樹脂組成物中18.4質量%、(C)成分は全樹脂組成物中12.2質量%、(B)および(C)の合計含有量は全樹脂組成物中30.6質量%である。
(A)成分として、ジシクロペンタジエン型エポキシ(エポキシ当量:278、大日本インキ化学工業株式会社製、HP7200H)100質量部、スチレンと無水マレイン酸の共重合樹脂(サートマー社製、商品名EF−40)185質量部、硬化促進剤として、ナフテン酸亜鉛0.02質量部、2−メチルイミダゾール0.3質量部、(B)シリカ(トクヤマ株式会社製トクシールGU、平均粒径3.0μm)50.0質量部、ジアルキルホスフィン酸金属塩として(C)ジアルキルホスフィン酸アルミニウム塩(クラリアント社製OP930、平均粒径3.1μm)50.0質量部をトルエンに溶解した以外は参考例1と同様にして、厚さ約0.4mmの銅張積層板を作製した。このとき、(B)成分は全樹脂組成物中13.0質量%、(C)成分は全樹脂組成物中13.0質量%、(B)および(C)の合計含有量は全樹脂組成物中26.0質量%である。
(A)成分として、ビス(3,5−ジメチル−4−シアネートフェニル)メタンのプレポリマ(シアネート当量219、転化率30%、旭化成エポキシ株式会社製、商品名 M−30)100質量部、ジシクロペンタジエン型エポキシ(エポキシ当量:278、大日本インキ化学工業株式会社製、HP7200H)51質量部、スチレンと無水マレイン酸の共重合樹脂(サートマー社製、商品名EF−40)51質量部、硬化促進剤として、ナフテン酸亜鉛0.02質量部、2−メチルイミダゾール0.3質量部、(B)シリカ(トクヤマ株式会社製トクシールGU、平均粒径3.0μm)30.0質量部、ジアルキルホスフィン酸金属塩として(C)ジアルキルホスフィン酸アルミニウム塩(クラリアント社製OP930、平均粒径3.1μm)40.0質量部をトルエンに溶解した以外は参考例1と同様にして、厚さ約0.4mmの銅張積層板を作製した。このとき、(B)成分は全樹脂組成物中11.0質量%、(C)成分は全樹脂組成物中14.7質量%、(B)および(C)の合計含有量は全樹脂組成物中25.7質量%である。
プリプレグとして、無機充填材等の無機物を含まないもの(日立化成工業株式会社製、GEA−67N(商品名)を使用)を用いた以外は参考例1と同様にして厚さ約0.4mmの銅張積層板を作製した。このとき、(B)成分は全樹脂組成物中0質量%、(C)成分は全樹脂組成物中0質量%、(B)および(C)の合計含有量は全樹脂組成物中0質量%である。
(B)成分の配合量を112.0質量部、(C)成分の配合量を28.0質量部に変更した以外は参考例1と同様にして厚さ約0.4mmの銅張積層板を作製した。このとき、(B)成分は全樹脂組成物中41.3質量%、(C)成分は全樹脂組成物中10.3質量%、(B)および(C)の合計含有量は全樹脂組成物中51.6質量%である。
(B)成分の配合量を28.0質量部、(C)成分の配合量を42.0質量部に変更した以外は参考例1と同様にして厚さ約0.4mmの銅張積層板を作製した。このとき、(B)成分は全樹脂組成物中13.9質量%、(C)成分は全樹脂組成物中20.9質量%、(B)および(C)の合計含有量は全樹脂組成物中34.8質量%である。
ドリル直径0.1mm、回転数160,000rpm、送り速度1.6m/min、銅張積層板重ね枚数2枚、エントリーボード150μmアルミ板のドリル加工条件で穴あけを行い、ドリル磨耗量、ドリル寿命を評価した。ドリル磨耗量は1000hit時の、ドリル刃の幅方向、長さ方向の磨耗量を測定した。ドリル寿命の評価は、○:1500hitで折損無し、△:1000〜1499hitで折損、×:1000hit未満で折損とした。
ドリル直径φ0.4mm、めっき厚み20μm、ランド径φ0.6mmのテストパターンを作製し、260℃(オイル)10秒および20℃(水)10秒を1サイクルとし、スルーホール接続抵抗値が10%低下するまでのサイクル数をカウントした。試験は10サイクルを1セットとして実施した。
銅張積層板両側の銅箔をエッチングし、50mm×50mm×基板厚に切断加工した基板を、液温40℃、10質量%濃度の水酸化ナトリウム溶液に浸漬したときの基板質量変化を観察した。評価は○:質量減少率0.1%未満、△:質量減少率0.1〜0.2%未満、×:質量減少率0.2%以上とした。
Claims (5)
- (A)熱硬化性樹脂、(B)シリカおよび(C)ジアルキルホスフィン酸金属塩を含有する樹脂組成物において、(B)シリカとして平均粒径が0.4〜4.5μmであるものを全樹脂組成物中10〜35質量%、(C)ジアルキルホスフィン酸金属塩として平均粒径が2.0〜4.0μmであるものを全樹脂組成物中10〜20質量%、かつ(B)および(C)成分の合計量として全樹脂組成物中20〜50質量%含有する樹脂組成物であって、(A)熱硬化性樹脂が、シアネート樹脂またはスチレン−無水マレイン酸共重合樹脂を含む樹脂であることを特徴とする樹脂組成物。
- (C)ジアルキルホスフィン酸金属塩が、ジアルキルホスフィン酸アルミニウムである請求項1記載の樹脂組成物。
- 請求項1または2に記載の樹脂組成物を基材に含浸、乾燥してBステージ化させてなることを特徴とするプリプレグ。
- 基材がガラス織布であることを特徴とする請求項3記載のプリプレグ。
- 請求項3または4に記載のプリプレグもしくはその積層体の両面または片面に金属層が形成されてなる金属張積層板。
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