JP4706909B2 - Surface coated high speed tool steel gear cutting tool with excellent wear resistance with hard coating layer in high speed gear cutting of alloy steel - Google Patents

Surface coated high speed tool steel gear cutting tool with excellent wear resistance with hard coating layer in high speed gear cutting of alloy steel Download PDF

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JP4706909B2
JP4706909B2 JP2005200386A JP2005200386A JP4706909B2 JP 4706909 B2 JP4706909 B2 JP 4706909B2 JP 2005200386 A JP2005200386 A JP 2005200386A JP 2005200386 A JP2005200386 A JP 2005200386A JP 4706909 B2 JP4706909 B2 JP 4706909B2
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JP2007015069A (en
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夏樹 一宮
宏一 松村
和則 佐藤
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Mitsubishi Materials Corp
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Description

この発明は、硬質被覆層がすぐれた耐熱性を有し、さらに高温硬さおよび高温強度も具備し、したがって特に合金鋼などの高い発熱を伴う高速歯切加工に用いた場合にも、硬質被覆層に摩耗進行を加速する偏摩耗の原因となる熱塑性変形の発生がなく、この結果すぐれた耐摩耗性を発揮する表面被覆高速度工具鋼製歯切工具(以下、被覆ハイス歯切工具という)に関するものである。   The present invention is characterized in that the hard coating layer has excellent heat resistance, and also has high-temperature hardness and high-temperature strength, and therefore, even when used for high-speed gear cutting with high heat generation such as alloy steel, Surface-coated high-speed tool steel gear cutting tool (hereinafter referred to as coated high-speed gear cutting tool) that exhibits excellent wear resistance without the occurrence of thermoplastic deformation that causes uneven wear that accelerates the progress of wear in the layer It is about.

従来、一般に自動車や航空機、さらに各種駆動装置などの構造部材として各種歯車が用いられ、これら歯車の歯形の歯切加工には、ソリッドホブ(例えば図3の概略斜視図参照)やピニオンカッタ(例えば図4の概略斜視図参照)、さらにシェービングカッタなどの歯切工具が用いられている。   Conventionally, in general, various gears are used as structural members of automobiles, aircrafts, and various driving devices. For gear cutting of the gear teeth of these gears, a solid hob (for example, see the schematic perspective view of FIG. 3) or a pinion cutter (for example, FIG. 4), and further, a cutting tool such as a shaving cutter is used.

工具の耐摩耗性を改善するために、工具表面に硬質被覆層を設けることが通常行われているが、歯切工具についても、例えば図3、図4に示される形状に機械加工された高速度工具鋼で構成された歯切工具本体を基体とし、この基体の表面に耐摩耗性に優れた硬質被覆層を設けた被覆ハイス歯切工具が知られており、また、工具基体に被覆する硬質被覆層としては、例えば、組成式:[Ti1-(X+Y) AlX Cr]N(ただし、原子比で、Xは0.45〜0.65、Yは0.01〜0.15を示す)、

を満足するTiとAlとCrの複合窒化物[以下、(Ti,Al,Cr)Nで示す]層からなる硬質被覆層を2〜8μmの層厚で蒸着形成することが知られており、さらに、上記硬質被覆層を構成する(Ti,Al,Cr)N層が、構成成分であるAlによって高温硬さおよび高温耐酸化性、同Tiによって高温強度、さらに同Crによって耐熱性が向上した特性をもつようになることも知られている。
In order to improve the wear resistance of the tool, a hard coating layer is usually provided on the surface of the tool. However, for a gear cutting tool, for example, a high machined shape shown in FIGS. 3 and 4 is used. A coated high-speed gear cutting tool is known in which a gear cutting tool body made of high-speed tool steel is used as a base and a hard coating layer having excellent wear resistance is provided on the surface of the base. As the hard coating layer, for example, the composition formula: [Ti 1− (X + Y) Al X Cr Y ] N (wherein the atomic ratio, X is 0.45 to 0.65, and Y is 0.01 to 0.15). ),

It is known that a hard coating layer composed of a composite nitride of Ti, Al, and Cr [hereinafter referred to as (Ti, Al, Cr) N] satisfying the following conditions is formed by vapor deposition with a layer thickness of 2 to 8 μm. Further, the (Ti, Al, Cr) N layer constituting the hard coating layer has improved high-temperature hardness and high-temperature oxidation resistance by Al as a constituent component, high-temperature strength by the same Ti, and further improved heat resistance by the same Cr. It is also known to have characteristics.

さらに、上記の硬質被覆層を備えた被覆ハイス歯切工具が、例えば図2に概略説明図で示される物理蒸着装置の1種であるアークイオンプレーティング装置に上記の基体(ハイス歯切工具本体)を装入し、ヒータで装置内を、例えば400℃の温度に加熱した状態で、アノード電極と所定組成を有するTi−Al−Cr合金がセットされたカソード電極(蒸発源)との間に、例えば電流:90Aの条件でアーク放電を発生させ、同時に装置内に反応ガスとして窒素ガスを導入して、例えば2Paの反応雰囲気とし、一方上記基体には、例えば−100Vのバイアス電圧を印加した条件で、前記基体の表面に、上記(Ti,Al,Cr)N層からなる硬質被覆層を蒸着することにより製造されることも知られている。
特開平7−237010号公報
Furthermore, the coated high-speed gear cutting tool provided with the hard coating layer is applied to the above-mentioned base (high-speed gear cutting tool main body), for example, an arc ion plating apparatus which is a kind of physical vapor deposition apparatus schematically shown in FIG. ) Between the anode electrode and the cathode electrode (evaporation source) in which a Ti—Al—Cr alloy having a predetermined composition is set, with the heater heated to a temperature of, for example, 400 ° C. For example, arc discharge was generated under the condition of current: 90 A, and nitrogen gas was introduced into the apparatus at the same time as a reaction gas to obtain a reaction atmosphere of, for example, 2 Pa, while a bias voltage of, for example, −100 V was applied to the substrate. It is also known that it is manufactured by vapor-depositing a hard coating layer composed of the (Ti, Al, Cr) N layer on the surface of the substrate under conditions.
JP-A-7-237010

近年の切削加工装置の高性能化はめざましく、一方で切削加工に対する省力化および省エネ化、さらに低コスト化の要求は強く、これに伴い、切削加工は高速化の傾向にあるが、上記従来の被覆歯切工具においては、これを通常の歯切加工条件で用いた場合には問題はないが、これを高熱発生を伴う合金鋼等の高速歯切加工条件で用いた場合には、特に硬質被覆層の耐熱性不足が原因で熱塑性変形が発生し、偏摩耗形態をとるようになることから摩耗進行が促進され、このため比較的短時間で使用寿命に至るのが現状である。   In recent years, the performance of cutting devices has been dramatically improved. On the other hand, there is a strong demand for labor saving and energy saving and further cost reduction for cutting, and with this, cutting tends to be faster. For coated gear cutting tools, there is no problem when used under normal gear cutting conditions, but when this is used under high speed gear cutting conditions such as alloy steel with high heat generation, it is particularly hard. Thermoplastic deformation occurs due to the lack of heat resistance of the coating layer, and the uneven wear form is promoted, so that the progress of wear is promoted, so that the service life is reached in a relatively short time.

そこで、本発明者等は、上述のような観点から、特に合金鋼の高速歯切加工で硬質被覆層がすぐれた耐摩耗性を発揮する被覆ハイス歯切工具を開発すべく、上記従来の被覆ハイス歯切工具の硬質被覆層を構成する(Ti,Al,Cr)N層に着目し、研究を行った結果、
(a)硬質被覆層を構成する(Ti,Al,Cr)N層において、Cr成分の含有割合を多くすれば耐熱性が向上するが、上記の従来(Ti,Al,Cr)N層における1〜15原子%程度のCr含有割合では、高熱発生を伴う合金鋼の高速歯切加工において、硬質被覆層の熱塑性変形の発生を防止するに足る高い耐熱性を具備することはできず、これらの要求に満足に対応させるためには前記1〜15原子%をはるかに越えた40〜60原子%のCr含有が必要であり、一方40〜60原子%のCr成分を含有した(Ti,Al,Cr)N層を硬質被覆層として実用に供するには、所定量のTiを含有させて所定の高温強度を確保する必要があるが、この場合Al成分の含有割合は著しく低い状態となるのが避けられず、この結果高温硬さおよび高温耐酸化性のきわめて低いものとなること。
In view of the above, the present inventors have developed the above-described conventional coating tool to develop a coated high-speed gear cutting tool exhibiting excellent wear resistance with a hard coating layer particularly in high-speed gear cutting of alloy steel. As a result of conducting research by focusing on the (Ti, Al, Cr) N layer that constitutes the hard coating layer of the high-speed gear cutting tool,
(A) In the (Ti, Al, Cr) N layer constituting the hard coating layer, the heat resistance is improved if the content ratio of the Cr component is increased, but 1 in the conventional (Ti, Al, Cr) N layer described above. When the Cr content is about 15 atomic%, high-speed gear cutting of alloy steel with high heat generation cannot provide high heat resistance sufficient to prevent the occurrence of thermoplastic deformation of the hard coating layer. In order to satisfy the requirements satisfactorily, 40-60 atomic% Cr content far exceeding 1-15 atomic% is required, while 40-60 atomic% Cr component was contained (Ti, Al, In order to use the Cr) N layer as a hard coating layer, it is necessary to contain a predetermined amount of Ti to ensure a predetermined high-temperature strength. In this case, the content ratio of the Al component is extremely low. Inevitable, this results in high temperature hardness And those become very low high-temperature oxidation resistance.

(b)組成式:[Ti1-(A+B)AlCr]N(ただし、原子比で、Aは0.01〜0.10、Bは0.40〜0.60を示す)を満足する、Cr含有割合が40〜60原子%の(Ti,Al,Cr)N層と、
組成式:[Ti1-(C+D)AlCr]N(ただし、原子比で、Cは0.20〜0.35、Dは0.15〜0.30を示す)を満足する、相対的にAl成分の含有割合を多くした(Ti,Al,Cr)N層、
を、それぞれの一層平均層厚を5〜20nm(ナノメーター)の薄層とした状態で、交互積層すると、この(Ti,Al,Cr)N層は、薄層の交互積層構造によって、上記の高Cr含有の(Ti,Al,Cr)N層(以下、薄層Aという)のもつすぐれた耐熱性と、前記薄層Aに比してCr含有割合が低く、かつ相対的に高Al含有の(Ti,Al,Cr)N層(以下、薄層Bという)のもつ相対的に高い高温硬さおよび高温耐酸化性を具備するようになること。
(B) the composition formula: [Ti 1- (A + B ) Al A Cr B] N ( provided that an atomic ratio, A is 0.01 to 0.10, B represents a 0.40 to 0.60) satisfies A (Ti, Al, Cr) N layer having a Cr content of 40 to 60 atomic%;
Formula: [Ti 1- (C + D ) Al C Cr D] N ( provided that an atomic ratio, C is 0.20 to 0.35, D represents a 0.15 to 0.30) satisfies, relative (Ti, Al, Cr) N layer with a large content ratio of Al component,
Are alternately laminated in a state where each layer has an average layer thickness of 5 to 20 nm (nanometers), and this (Ti, Al, Cr) N layer is formed by the above-described alternate lamination structure of thin layers. Excellent heat resistance of (Ti, Al, Cr) N layer (hereinafter referred to as thin layer A) having a high Cr content, a lower Cr content ratio than the thin layer A, and a relatively high Al content (Ti, Al, Cr) N layer (hereinafter referred to as the thin layer B) has relatively high high temperature hardness and high temperature oxidation resistance.

(c)上記(b)の薄層Aと薄層Bの交互積層構造を有する(Ti,Al,Cr)N層は、合金鋼の高速歯切加工で要求されるすぐれた耐熱性と所定の高温硬さを具備するものの、十分満足な高温硬さ、高温耐酸化性を有するものでないので、これを硬質被覆層の上部層として設け、一方同下部層として、耐熱性は不十分であるが、相対的にAl成分の含有割合が高く、すぐれた高温硬さと高温耐酸化性を具備する上記の従来硬質被覆層に相当する組成を有する(Ti,Al,Cr)N層、すなわち、
組成式:[Ti1-(E+F)AlCr]N(ただし、原子比で、Eは0.45〜0.65、Fは0.01〜0.15を示す)を満足する、単一相構造の(Ti,Al,Cr)N層、
を設けた構造にすると、この結果の硬質被覆層は、一段とすぐれた耐熱性に加えて、高温硬さと高温耐酸化性、さらに高温強度を複合的に具備したものとなるので、この硬質被覆層を蒸着形成してなる被覆ハイス歯切工具は、上記の高熱発生を伴う合金鋼の高速歯切加工でも、前記硬質被覆層に偏摩耗の原因となる熱塑性変形の発生がなくなり、正常摩耗形態をとるようになることから、すぐれた耐摩耗性を長期に亘って発揮するようになること。
以上(a)〜(c)に示される研究結果を得たのである。
(C) The (Ti, Al, Cr) N layer having the alternately laminated structure of the thin layer A and the thin layer B of (b) above has excellent heat resistance required for high-speed gear cutting of alloy steel and a predetermined value. Although it has a high temperature hardness, it does not have a sufficiently satisfactory high temperature hardness and high temperature oxidation resistance, so it is provided as the upper layer of the hard coating layer, while the lower layer has insufficient heat resistance, (Ti, Al, Cr) N layer having a composition corresponding to the above conventional hard coating layer having a relatively high content of Al component and having excellent high temperature hardness and high temperature oxidation resistance,
Formula: [Ti 1- (E + F ) Al E Cr F] N ( provided that an atomic ratio, E is 0.45 to 0.65, F represents a 0.01 to 0.15) satisfies the single (Ti, Al, Cr) N layer of single phase structure,
The resulting hard coating layer has a combination of high-temperature hardness, high-temperature oxidation resistance, and high-temperature strength in addition to excellent heat resistance. The coated high-speed gear cutting tool formed by vapor deposition of the above-mentioned high-speed gear cutting of alloy steel accompanied by high heat generation eliminates the occurrence of thermoplastic deformation that causes uneven wear in the hard coating layer, and has a normal wear form. Since it comes to take, it will show excellent wear resistance for a long time.
The research results shown in (a) to (c) above were obtained.

この発明は、上記の研究結果に基づいてなされたものであって、高速度工具鋼基体の表面に、
(a)いずれも(Ti,Al,Cr)Nからなる上部層と下部層で構成し、前記上部層は0.5〜1.5μm、前記下部層は2〜6μmの層厚をそれぞれ有し、
(b)上記上部層は、いずれも5〜20nm(ナノメ−タ−)の層厚を有する薄層Aと薄層Bの交互積層構造を有し、
上記薄層Aは、
組成式:[Ti1 -(A+B)AlCr]N(ただし、原子比で、Aは0.01〜0.10、Bは0.40〜0.60を示す)を満足する(Ti,Al,Cr)N層、
上記薄層Bは、
組成式:[Ti1-(C+D)AlCr]N(ただし、原子比で、Cは0.20〜0.35、Dは0.15〜0.30を示す)を満足する(Ti,Al,Cr)N層、からなり、
(c)上記下部層は、単一相構造を有し、
組成式:[Ti1-(E+F)AlCr]N(ただし、原子比で、Eは0.45〜0.65、Fは0.01〜0.15を示す)を満足する(Ti,Al,Cr)N層、
からなる硬質被覆層を蒸着形成してなる、合金鋼の高速歯切加工で硬質被覆層がすぐれた耐摩耗性を発揮する被覆ハイス歯切工具(表面被覆高速度工具鋼製歯切工具)に特徴を有するものである。
This invention was made based on the above research results, and on the surface of a high-speed tool steel substrate,
(A) Both are composed of an upper layer and a lower layer made of (Ti, Al, Cr) N, the upper layer has a layer thickness of 0.5 to 1.5 μm, and the lower layer has a layer thickness of 2 to 6 μm. ,
(B) Each of the upper layers has an alternate laminated structure of thin layers A and B having a layer thickness of 5 to 20 nm (nanometer),
The thin layer A is
Composition formula: [Ti 1 − (A + B) Al A Cr B ] N (wherein A represents 0.01 to 0.10 and B represents 0.40 to 0.60 in terms of atomic ratio) (Ti , Al, Cr) N layer,
The thin layer B is
Composition formula: [Ti 1− (C + D) Al C Cr D ] N (wherein C is 0.20 to 0.35 and D is 0.15 to 0.30 in atomic ratio) (Ti , Al, Cr) N layer,
(C) the lower layer has a single phase structure;
Composition formula: [Ti 1− (E + F) Al E Cr F ] N (wherein E is 0.45 to 0.65 and F is 0.01 to 0.15 in atomic ratio) (Ti , Al, Cr) N layer,
For coated high-speed gear cutting tools (surface-coated high-speed tool steel gear cutting tools) that exhibit excellent wear resistance in high-speed gear cutting of alloy steel, which is formed by vapor-depositing a hard coating layer consisting of It has characteristics.

つぎに、この発明の被覆ハイス歯切工具の硬質被覆層に関し、上記の通りに数値限定した理由を説明する。
(a)下部層の組成式および層厚
上記の通り、硬質被覆層を構成する(Ti,Al,Cr)N層におけるAl成分には高温硬さおよび高温耐酸化性を向上させ、一方同Ti成分には高温強度、さらに同Cr成分には耐熱性を向上させる作用があり、下部層ではAl成分の含有割合を相対的に多くして、高い高温硬さと高温耐酸化性を具備せしめるが、Alの含有割合を示すE値がTiとCrとの合量に占める割合(原子比、以下同じ)で0.45未満では、相対的にTiの割合が多くなって、合金鋼の高速歯切加工で要求されるすぐれた高温硬さおよび高温耐酸化性を確保することができず、摩耗進行が急激に促進するようになり、一方Alの割合を示すE値が同0.65を越えると、相対的にTiの割合が少なくなり過ぎて、高温強度が急激に低下し、この結果チッピング(微少欠け)などが発生し易くなることから、E値を0.45〜0.65と定めた。
また、Crの割合を示すF値がTiとAlの合量に占める割合で、0.01未満では、所定の耐熱性を確保することができず、一方同F値が0.15を超えると、下部層の具備する上記のすぐれた特性、すなわち高温硬さと高温耐酸化性、および高温強度が急激に低下するようになることから、F値を0.01〜0.15と定めた。
さらに、その層厚が2μm未満では、自身のもつすぐれた高温硬さおよび高温耐酸化性を硬質被覆層に長期に亘って付与できず、工具寿命短命の原因となり、一方その層厚が6μmを越えると、チッピングが発生し易くなることから、その層厚を2〜6μmと定めた。
Next, the reason why the numerical values of the hard coating layer of the coated high-speed gear cutting tool of the present invention are limited as described above will be described.
(A) Composition formula and layer thickness of lower layer As described above, the Al component in the (Ti, Al, Cr) N layer constituting the hard coating layer improves the high temperature hardness and high temperature oxidation resistance, while the same Ti The component has the effect of improving the high-temperature strength and further the heat resistance of the Cr component, and the lower layer has a relatively high content ratio of the Al component to provide high high-temperature hardness and high-temperature oxidation resistance. When the E value indicating the Al content ratio is less than 0.45 in the total amount of Ti and Cr (atomic ratio, the same shall apply hereinafter), the Ti ratio is relatively high, and the high speed gear cutting of the alloy steel. The excellent high-temperature hardness and high-temperature oxidation resistance required for processing cannot be secured, and the progress of wear is rapidly accelerated. On the other hand, when the E value indicating the Al ratio exceeds 0.65 , The ratio of Ti becomes relatively small and the high temperature strength suddenly The E value was determined to be 0.45 to 0.65, since it dropped drastically and as a result, chipping (small chipping) was likely to occur.
Further, the F value indicating the proportion of Cr is the proportion of the total amount of Ti and Al. If the F value is less than 0.01, the predetermined heat resistance cannot be ensured, while the F value exceeds 0.15. The above-mentioned excellent characteristics of the lower layer, that is, high temperature hardness, high temperature oxidation resistance, and high temperature strength, suddenly decrease, so the F value was set to 0.01 to 0.15.
Furthermore, if the layer thickness is less than 2 μm, the excellent high-temperature hardness and high-temperature oxidation resistance cannot be imparted to the hard coating layer over a long period of time, resulting in short tool life, while the layer thickness is 6 μm. If it exceeds, chipping is likely to occur, so the layer thickness was determined to be 2 to 6 μm.

(b)上部層の薄層Aの組成式
上部層の薄層Aの(Ti,Al,Cr)NにおけるCr成分は、上記の通り相対的に含有割合を高くして、耐熱性を向上させ、もって高熱発生を伴う合金鋼の高速歯切加工での耐熱塑性変形性の向上を図る目的で含有するものであり、したがってB値が0.40未満では所望のすぐれた耐熱性を確保することができず、一方B値が0.60を越えると、相対的にTi成分の含有割合が少なくなり過ぎて、層自体が具備すべき高温強度を確保することができなり、チッピング発生の原因となることから、B値を0.40〜0.60と定めた。
また、Alの割合を示すA値がTiとCrの合量に占める割合で、0.01未満では、最低限の高温硬さおよび高温耐酸化性を確保することができず、摩耗促進の原因となり、一方同A値が0.06を超えると、高温強度に低下傾向が現れるようになり、チッピング発生の原因となることから、A値を0.01〜0.10と定めた。
(B) Composition formula of upper layer thin layer A The Cr component in (Ti, Al, Cr) N of the upper layer thin layer A is relatively increased in content as described above to improve heat resistance. Therefore, it is included for the purpose of improving the heat-resistant plastic deformability in high-speed gear cutting of alloy steel with high heat generation, and therefore, if the B value is less than 0.40, the desired excellent heat resistance is ensured. On the other hand, if the B value exceeds 0.60, the content ratio of the Ti component is relatively reduced, and the high-temperature strength that the layer itself should have can be ensured, causing chipping. Therefore, the B value was set to 0.40 to 0.60.
Further, the A value indicating the proportion of Al is the proportion of the total amount of Ti and Cr, and if it is less than 0.01, the minimum high-temperature hardness and high-temperature oxidation resistance cannot be ensured, and the cause of accelerated wear On the other hand, if the A value exceeds 0.06, a tendency to decrease in the high temperature strength appears, which causes chipping. Therefore, the A value is set to 0.01 to 0.10.


(c)上部層の薄層Bの組成式
上部層の薄層Bにおいては、上記薄層Aに比してCr成分の含有割合を相対的に低くし、その分Al成分の含有割合を相対的に高く維持することで、前記薄層Aに不足する高温硬さおよび高温耐酸化性を具備せしめ、隣接する薄層Aの高温硬さおよび高温耐酸化性不足を補強し、もって、前記薄層Aの有するすぐれた耐熱性と、前記薄層Bの有する相対的に高い高温硬さおよび高温耐酸化性を具備した上部層を形成するものであるが、組成式におけるAlの含有割合を示すC値が0.20未満になると、所定の相対的に高い高温硬さおよび高温耐酸化性を確保することができず、摩耗進行が促進するようになり、一方同C値が0.35を越えると、上部層全体の高温強度低下は避けられず、チッピング発生の原因となることから、C値を0.20〜0.35と定めた。
また、Crの割合を示すD値がTiとAlの合量に占める割合で、0.15未満では、上部層全体の耐熱性の低下が避けられず、一方同D値が0.30を超えると、上部層全体の高温強度が急激に低下するようになることから、D値を0.15〜0.30と定めた。

(C) Composition formula of thin layer B of the upper layer In the thin layer B of the upper layer, the content ratio of the Cr component is relatively lower than that of the thin layer A, and the content ratio of the Al component is relatively By keeping the thin layer A high, the thin layer A has insufficient high-temperature hardness and high-temperature oxidation resistance, reinforces high-temperature hardness and high-temperature oxidation resistance of the adjacent thin layer A, The upper layer having the excellent heat resistance of the layer A and the relatively high high temperature hardness and high temperature oxidation resistance of the thin layer B is formed, and the Al content in the composition formula is shown. When the C value is less than 0.20, the predetermined relatively high high temperature hardness and high temperature oxidation resistance cannot be ensured, and the progress of wear is promoted, while the C value is 0.35. If this is exceeded, a drop in the high-temperature strength of the entire upper layer is inevitable, and chipping occurs. For this reason, the C value was set to 0.20 to 0.35.
Further, the D value indicating the ratio of Cr is the ratio of the total amount of Ti and Al, and if it is less than 0.15, the heat resistance of the entire upper layer is inevitably lowered, while the D value exceeds 0.30. Then, since the high-temperature strength of the entire upper layer suddenly decreases, the D value was set to 0.15 to 0.30.


(d)上部層の薄層Aと薄層Bの層厚
それぞれの層厚が5nm未満ではそれぞれの薄層を上記の組成で明確に形成することが困難であり、この結果上部層に所望のすぐれた耐熱性、さらに所定の相対的に高い高温硬さと高温耐酸化性を確保することができなくなり、またそれぞれの層厚が20nmを越えるとそれぞれの薄層がもつ欠点、すなわち薄層Aであれば高温硬さと高温耐酸化性不足、薄層Bであれば耐熱性不足が層内に局部的に現れ、これが原因でチッピングが発生し易くなったり、摩耗進行が促進するようになることから、それぞれの層厚を5〜20nmと定めた。

(D) Layer thicknesses of upper layer thin layer A and layer B If each layer thickness is less than 5 nm, it is difficult to form each thin layer clearly with the above composition. It is impossible to ensure excellent heat resistance, and a predetermined relatively high high-temperature hardness and high-temperature oxidation resistance. Further, when the thickness of each layer exceeds 20 nm, the disadvantage of each thin layer, that is, the thin layer A If there is insufficient high-temperature hardness and high-temperature oxidation resistance, and if it is thin layer B, insufficient heat resistance will appear locally in the layer, which may cause chipping or promote wear progress. Each layer thickness was determined to be 5 to 20 nm.

(e)上部層の層厚
その層厚が0.5μm未満では、自身のもつすぐれた耐熱性および所定の高温硬さと高温耐酸化性を硬質被覆層に長期に亘って付与できず、工具寿命短命の原因となり、一方その層厚が1.5μmを越えると、チッピングが発生し易くなることから、その層厚を0.5〜1.5μmと定めた。
(E) Layer thickness of the upper layer If the layer thickness is less than 0.5 μm, it is impossible to provide the hard coating layer with its excellent heat resistance and predetermined high temperature hardness and high temperature oxidation resistance over a long period of time. On the other hand, if the layer thickness exceeds 1.5 μm, chipping tends to occur. Therefore, the layer thickness is set to 0.5 to 1.5 μm.

この発明の被覆ハイス歯切工具は、硬質被覆層が(Ti,Al,Cr)N層からなるが、硬質被覆層の上部層を薄層Aと薄層Bの交互積層構造とすることによって、所定の高温硬さと高温耐酸化性を保持した状態で、すぐれた耐熱性を具備せしめ、同単一相構造の下部層が相対的にすぐれた高温硬さと高温耐酸化性を有することから、特に高熱発生を伴う合金鋼の高速歯切加工でも、前記硬質被覆層の熱塑性変形が著しく抑制されるようになり、すぐれた耐摩耗性を長期に亘って発揮するものである。   In the coated high-speed gear cutting tool according to the present invention, the hard coating layer is composed of a (Ti, Al, Cr) N layer, and the upper layer of the hard coating layer is formed by alternately laminating a thin layer A and a thin layer B. It has excellent heat resistance while maintaining a predetermined high temperature hardness and high temperature oxidation resistance, and the lower layer of the single phase structure has relatively high high temperature hardness and high temperature oxidation resistance. Even in high-speed gear cutting of alloy steel with high heat generation, thermoplastic deformation of the hard coating layer is remarkably suppressed, and excellent wear resistance is exhibited over a long period of time.

つぎに、この発明の被覆ハイス歯切工具を実施例により具体的に説明する。   Next, the coated high-speed gear cutting tool of the present invention will be specifically described with reference to examples.


材質が JIS・SKH51および同SKH55の高速度工具鋼からなる直径:110mm×長さ:200mmの寸法をもった素材から、機械加工にて外径:108mm×長さ:180mmの全体寸法をもち、かつ3条右捩れ×12溝の形状をもった図3に概略斜視図で示されるハイス歯切工具本体(ソリッドホブ)を製造した。

The material is made of a high-speed tool steel of JIS / SKH51 and SKH55, with a diameter of 110 mm x length of 200 mm, and machined to have an overall diameter of 108 mm x length of 180 mm, In addition, a high-speed gear cutting tool body (solid hob) shown in a schematic perspective view in FIG. 3 having a shape of three right-handed twists × 12 grooves was manufactured.


(a)ついで、上記の2種の材質のハイス歯切工具本体(ソリッドホブ)を基体とし、これらの基体のそれぞれを、アセトン中で超音波洗浄し、乾燥した状態で、図1に示されるアークイオンプレーティング装置内の回転テーブル上の中心軸から半径方向に所定距離離れた位置に外周部にそって装着し、一方側のカソード電極(蒸発源)として、それぞれ表1に示される目標組成に対応した成分組成をもった上部層の薄層A形成用Ti−Al−Cr合金、他方側のカソード電極(蒸発源)として、同じくそれぞれ表1に示される目標組成に対応した成分組成をもった上部層の薄層B形成用Ti−Al−Cr合金を前記回転テーブルを挟んで対向配置し、また前記両Ti−Al−Cr合金から90度ずれた位置に前記回転テーブルに沿ってカソード電極(蒸発源)として下部層形成用Ti−Al−Cr合金を装着し、
(b)まず、装置内を排気して0.1Pa以下の真空に保持しながら、ヒーターで装置内を400℃に加熱した後、前記回転テーブル上で自転しながら回転する歯切工具本体基体に−1000Vの直流バイアス電圧を印加し、かつ前記下部層形成用Ti−Al−Cr合金とアノード電極との間に100Aの電流を流してアーク放電を発生させ、もって歯切工具本体基体表面を前記Ti−Al−Cr合金によってボンバード洗浄し、
(c)装置内に反応ガスとして窒素ガスを導入して3Paの反応雰囲気とすると共に、前記回転テーブル上で自転しながら回転する歯切工具本体基体に−100Vの直流バイアス電圧を印加し、かつ前記下部層形成用Ti−Al−Cr合金とアノード電極との間に100Aの電流を流してアーク放電を発生させ、もって前記ハイス歯切工具本体基体の表面に、表1に示される目標組成および目標層厚の単一相構造を有する(Ti,Al,Cr)N層を硬質被覆層の下部層として蒸着形成し、
(d)ついで、装置内に反応ガスとして窒素ガスを導入して2Paの反応雰囲気とすると共に、前記回転テーブル上で自転しながら回転する歯切工具本体基体に−100Vの直流バイアス電圧を印加した状態で、前記薄層A形成用Ti−Al−Cr合金のカソード電極とアノード電極との間に50〜200Aの範囲内の所定の電流を流してアーク放電を発生させて、前記歯切工具本体基体の表面に所定層厚の薄層Aを形成し、前記薄層A形成後、アーク放電を停止し、代って前記薄層B形成用Ti−Al−Cr合金のカソード電極とアノード電極間に同じく50〜200Aの範囲内の所定の電流を流してアーク放電を発生させて、所定層厚の薄層Bを形成した後、アーク放電を停止し(この場合薄層Bの形成から開始してもよい)、再び前記薄層A形成用Ti−Al−Cr合金のカソード電極とアノード電極間のアーク放電による薄層Aの形成と、前記薄層B形成用Ti−Al−Cr合金のカソード電極とアノード電極間のアーク放電による薄層Bの形成を交互に繰り返し行い、もって前記ハイス歯切工具本体基体の表面に、層厚方向に沿って表1に示される目標組成および一層目標層厚の薄層Aと薄層Bの交互積層からなる上部層を同じく表1に示される全体目標層厚で蒸着形成することにより、本発明被覆ハイス歯切工具1〜6をそれぞれ製造した。

(A) Next, a high speed gear cutting tool body (solid hob) made of the above two materials is used as a base, and each of these bases is ultrasonically cleaned in acetone and dried, and the arc shown in FIG. Attached along the outer peripheral portion at a predetermined distance in the radial direction from the central axis on the rotary table in the ion plating apparatus, each having a target composition shown in Table 1 as a cathode electrode (evaporation source) on one side. The Ti-Al-Cr alloy for forming the upper layer A having the corresponding component composition and the cathode electrode (evaporation source) on the other side also had component compositions corresponding to the target compositions shown in Table 1, respectively. Ti-Al-Cr alloy for forming thin layer B of the upper layer is disposed opposite to the rotary table, and the cathode is formed along the rotary table at a position shifted by 90 degrees from both Ti-Al-Cr alloys. The Ti-Al-Cr alloy for the lower layer formed by mounting a cathode electrode (vapor source),
(B) First, after the inside of the apparatus is evacuated and kept at a vacuum of 0.1 Pa or less, the inside of the apparatus is heated to 400 ° C. with a heater, and then rotates on the rotary table while rotating on the rotary tool main body base. A DC bias voltage of −1000 V is applied, and an electric current of 100 A is passed between the Ti—Al—Cr alloy for forming the lower layer and the anode electrode to generate an arc discharge. Bombard cleaning with Ti-Al-Cr alloy,
(C) Introducing nitrogen gas as a reaction gas into the apparatus to make a reaction atmosphere of 3 Pa, applying a DC bias voltage of −100 V to the gear cutting tool main body rotating while rotating on the rotary table, and An arc discharge is generated by flowing a current of 100 A between the Ti—Al—Cr alloy for forming the lower layer and the anode electrode, so that the target composition shown in Table 1 and (Ti, Al, Cr) N layer having a single phase structure with a target layer thickness is deposited as a lower layer of the hard coating layer,
(D) Next, nitrogen gas was introduced into the apparatus as a reaction gas to make a reaction atmosphere of 2 Pa, and a DC bias voltage of −100 V was applied to the gear cutting tool main body rotating while rotating on the rotary table. In this state, a predetermined current in the range of 50 to 200 A is passed between the cathode electrode and the anode electrode of the Ti-Al-Cr alloy for forming the thin layer A to generate arc discharge, and the gear cutting tool body A thin layer A having a predetermined thickness is formed on the surface of the substrate, and after the thin layer A is formed, the arc discharge is stopped, and instead, between the cathode electrode and the anode electrode of the Ti-Al-Cr alloy for forming the thin layer B Similarly, a predetermined current in the range of 50 to 200 A is supplied to generate arc discharge to form a thin layer B having a predetermined thickness, and then the arc discharge is stopped (in this case, starting from the formation of the thin layer B). You may) Formation of thin layer A by arc discharge between the cathode electrode and anode electrode of Ti-Al-Cr alloy for forming layer A, and arc discharge between cathode electrode and anode electrode of Ti-Al-Cr alloy for forming thin layer B The thin layer B is repeatedly formed alternately, so that the thin layer A and the thin layer B having the target composition and the target layer thickness shown in Table 1 along the layer thickness direction are formed on the surface of the high-speed cutting tool main body. The coated high-speed gear cutting tools 1 to 6 of the present invention were manufactured by vapor-depositing the upper layers composed of the alternating layers with the overall target layer thicknesses shown in Table 1, respectively.


また、比較の目的で、上記の2種類の材質のハイス歯切工具本体基体を、アセトン中で超音波洗浄し、乾燥した状態で、それぞれ図2に示されるアークイオンプレーティング装置に装入し、カソード電極(蒸発源)として、それぞれ表2に示される目標組成に対応した成分組成をもったTi−Al−Cr合金を装着し、まず、装置内を排気して0.1Pa以下の真空に保持しながら、ヒーターで装置内を400℃に加熱した後、前記歯切工具本体基体に−1000Vの直流バイアス電圧を印加し、かつカソード電極の前記Ti−Al−Cr合金とアノード電極との間に100Aの電流を流してアーク放電を発生させ、もって歯切工具本体基体表面を前記Ti−Al−Cr合金でボンバード洗浄し、ついで装置内に反応ガスとして窒素ガスを導入して3Paの反応雰囲気とすると共に、前記歯切工具本体基体に印加するバイアス電圧を−100Vに下げて、前記Ti−Al−Cr合金のカソード電極とアノード電極との間にアーク放電を発生させ、もって前記ハイス歯切工具本体基体の表面に、表2に示される目標組成および目標層厚の単一相構造を有する(Ti,Al,Cr)N層からなる硬質被覆層を蒸着形成することにより、被覆ハイス歯切工具1〜6(以下、比較被覆ハイス歯切工具1〜6と云う)をそれぞれ製造した。

For comparison purposes, the high-speed gear cutting tool main body made of the above two types of materials is ultrasonically cleaned in acetone and dried, and then loaded into the arc ion plating apparatus shown in FIG. As the cathode electrode (evaporation source), a Ti—Al—Cr alloy having a component composition corresponding to the target composition shown in Table 2 is attached, and the apparatus is first evacuated to a vacuum of 0.1 Pa or less. While being held, the inside of the apparatus is heated to 400 ° C. with a heater, and then a DC bias voltage of −1000 V is applied to the base of the gear cutting tool body, and between the Ti—Al—Cr alloy of the cathode electrode and the anode electrode A current of 100 A is applied to the electrode to generate an arc discharge, so that the surface of the main body of the gear cutting tool is bombarded with the Ti—Al—Cr alloy, and then nitrogen gas is introduced into the apparatus as a reaction gas. Then, the reaction atmosphere is 3 Pa, and the bias voltage applied to the gear cutting tool main body is lowered to −100 V to generate an arc discharge between the cathode electrode and the anode electrode of the Ti—Al—Cr alloy. Thus, a hard coating layer composed of a (Ti, Al, Cr) N layer having a single phase structure having the target composition and target layer thickness shown in Table 2 is formed on the surface of the high-speed gear cutting tool main body by vapor deposition. Thus, coated high-speed gear cutting tools 1 to 6 (hereinafter referred to as comparative coated high-speed gear cutting tools 1 to 6) were produced, respectively.


つぎに、上記の本発明被覆ハイス歯切工具1〜6および比較被覆ハイス歯切工具1〜6を用いて、材質がJIS・SCr420Hの合金鋼にして、
モジュール: 2.5、圧力角: 20度、歯数: 28、ねじれ角: 25度右捩れ、歯幅: 50mmの寸法および形状をもった歯車の加工を、
切削速度(回転速度): 240 m/min、
送り: 2.2 mm/rev、
加工形態:クライム、シフトなし、ドライ(エアーブロー)、
の条件で高速歯切加工(上記JIS・SCr420Hの合金鋼歯車の加工の場合の切削速度は通常 120 m/min)で行い、
逃げ面摩耗幅が 0.2 mmに至るまでの歯車加工数を測定した。
この測定結果を表1,2それぞれに示した。

Next, using the above-described coated high-speed gear cutting tools 1 to 6 and the comparative coated high-speed gear cutting tools 1 to 6, the material is alloy steel of JIS / SCr420H,
Module: 2.5, pressure angle: 20 degrees, number of teeth: 28, twist angle: 25 degrees right-hand twist, tooth width: processing of gears with dimensions and shapes of 50 mm,
Cutting speed (rotational speed): 240 m / min,
Feed: 2.2 mm / rev,
Processing form: climb, no shift, dry (air blow),
Under the conditions of high speed gear cutting (the cutting speed in the case of the above JIS / SCr420H alloy steel gear is usually 120 m / min),
The number of gears processed until the flank wear width reached 0.2 mm was measured.
The measurement results are shown in Tables 1 and 2, respectively.


また、ハイス歯切工具本体として、材質がJIS・SKH51および同SKH55の高速度工具鋼からなる外径: 110mm×厚さ: 25mmの寸法をもった素材から、機械加工にてピッチ円直径: 105mm×厚さ: 20mmの全体寸法をもち、かつカッタ歯数: 44の形状をもった図4に概略斜視図で示されるディスク型ピニオンカッタ(JIS・B・4356記載の100形)を製造した。

Moreover, as a high-speed gear cutting tool body, a material having a dimension of an outer diameter: 110 mm × thickness: 25 mm made of high-speed tool steel made of JIS / SKH51 and SKH55 is used to machine a pitch circle diameter: 105 mm X Thickness: A disk-type pinion cutter (100 type described in JIS B / 4356) shown in a schematic perspective view in FIG. 4 having an overall size of 20 mm and a number of cutter teeth: 44 was manufactured.

ついで、上記のハイス歯切工具本体(ピニオンカッタ)を基体とし、これらの基体の表面をアセトン中で超音波洗浄し、乾燥した状態で、同じく図1に示されるアークイオンプレーティング装置に装入し、上記実施例1と同一の条件で、表1に示される目標組成および目標層厚の単一相構造を有する(Ti,Al,Cr)N層からなる下部層と、同じく層厚方向に沿って表1に示される目標組成および一層目標層厚の薄層Aと薄層Bの交互積層からなる上部層を同じく表1に示される全体目標層厚で蒸着形成することにより、本発明被覆ハイス歯切工具7〜12をそれぞれ製造した。   Next, the above-described high-speed gear cutting tool body (pinion cutter) is used as a base, and the surfaces of these bases are ultrasonically cleaned in acetone and dried, and then loaded into the arc ion plating apparatus shown in FIG. Under the same conditions as in Example 1, the lower layer composed of a (Ti, Al, Cr) N layer having a single-phase structure with the target composition and target layer thickness shown in Table 1, and also in the layer thickness direction Along with the target composition shown in Table 1 and the upper layer consisting of alternating layers of thin layers A and B having a single target layer thickness, the present invention is coated by vapor deposition with the overall target layer thickness also shown in Table 1. High-speed gear cutting tools 7 to 12 were produced, respectively.

また、比較の目的で、上記のハイス歯切工具本体(ピニオンカッタ)の基体の表面をアセトン中で超音波洗浄し、乾燥した状態で、同じく図2に示されるアークイオンプレーティング装置に装入し、上記実施例1と同一の条件で、同じく表2に示される目標組成および目標層厚の単一相構造を有する(Ti,Al,Cr)N層からなる硬質被覆層を蒸着することにより、被覆歯切工具7〜12(以下、比較被覆ハイス歯切工具7〜12と云う)をそれぞれ製造した。
For comparison purposes, the surface of the base of the above-mentioned high-speed gear cutting tool body (pinion cutter) is ultrasonically cleaned in acetone and dried, and then loaded into the arc ion plating apparatus shown in FIG. Then, under the same conditions as in Example 1, a hard coating layer composed of a (Ti, Al, Cr) N layer having a single-phase structure having the target composition and target layer thickness shown in Table 2 is also deposited. Coated gear cutting tools 7 to 12 (hereinafter referred to as comparative coated high speed gear cutting tools 7 to 12) were produced.


つぎに、上記の本発明被覆ハイス歯切工具7〜12および比較被覆ハイス歯切工具7〜12を用いて、材質がJIS・SCr420Hの合金鋼にして、
モジュール: 2.25、 圧力角: 20度、 歯数: 44、 歯幅: 20mmの寸法および形状をもった歯車の加工を、
ストローク数: 1200 ストローク/min、
円周送り: 0.5 mm/ストローク、
半径送り: 0.015 mm/ストローク、
の条件で高速歯切加工(上記JIS・SCr420Hの合金鋼歯車の加工の場合のストローク数は通常 600ストローク/min)で行い、逃げ面摩耗幅が0.2mmに至るまでの歯車加工数を測定した。この測定結果を表1,2にそれぞれ示した。

Next, using the above-described coated high-speed gear cutting tool 7 to 12 and comparative coated high-speed gear cutting tool 7 to 12, the material is made of alloy steel of JIS / SCr420H,
Module: 2.25, pressure angle: 20 degrees, number of teeth: 44, tooth width: processing of gears with dimensions and shapes of 20 mm,
Number of strokes: 1200 stroke / min,
Circumferential feed: 0.5 mm / stroke,
Radius feed: 0.015 mm / stroke,
Measures the number of gears processed until the flank wear width reaches 0.2 mm under high speed gear cutting conditions (the number of strokes is usually 600 strokes / min when machining JIS / SCr420H alloy steel gears). did. The measurement results are shown in Tables 1 and 2, respectively.

Figure 0004706909
Figure 0004706909

Figure 0004706909
Figure 0004706909


この結果得られた本発明被覆ハイス歯切工具1〜12の(Ti,Al,Cr)Nからなる硬質被覆層を構成する上部層の薄層Aおよび薄層B、さらに同下部層の組成、並びに比較被覆ハイス歯切工具1〜12の(Ti,Al,Cr)Nからなる硬質被覆層の組成を、透過型電子顕微鏡を用いてのエネルギー分散型X線分析法により測定したところ、それぞれ目標組成と実質的に同じ組成を示した。

また、上記の硬質被覆層の構成層の平均層厚を透過型電子顕微鏡を用いて断面測定したところ、いずれも目標層厚と実質的に同じ平均値(5ヶ所の平均値)を示した。

The thin layer A and the thin layer B of the upper layer constituting the hard coating layer made of (Ti, Al, Cr) N of the coated high-speed gear cutting tools 1 to 12 of the present invention obtained as a result, and the composition of the lower layer, In addition, the composition of the hard coating layer made of (Ti, Al, Cr) N of the comparative coated high-speed gear cutting tools 1 to 12 was measured by energy dispersive X-ray analysis using a transmission electron microscope. The composition was substantially the same as the composition.

Further, when the average layer thickness of the constituent layers of the hard coating layer was subjected to cross-sectional measurement using a transmission electron microscope, all showed the same average value (average value of five locations) as the target layer thickness.

表1,2に示される結果から、本発明被覆ハイス歯切工具は、いずれも硬質被覆層がそれぞれ組成の異なる、(Ti,Al,Cr)Nからなる単一相構造の下部層と、層厚がそれぞれ5〜20nmの薄層Aと薄層Bの交互積層構造を有する上部層で構成され、前記下部層がすぐれた高温硬さと高温耐酸化性、さらに前記上部層がすぐれた耐熱性を有し、硬質被覆層はこれらのすぐれた特性を兼ね備えたものとなるので、合金鋼製歯車の歯切加工を、高い発熱を伴う高速歯切加工条件で行なった場合にも、前記硬質被覆層がすぐれた耐熱塑性変形性を発揮するので、正常摩耗形態をとりながら歯切加工が行われるようになり、この結果すぐれた耐摩耗性を発揮するのに対して、硬質被覆層が単一相構造の(Ti,Al,Cr)N層からなる比較被覆ハイス歯切工具は、前記高速歯切加工条件では、特に耐熱性不足が原因で熱塑性変形が発生し、偏摩耗形態での歯切加工が避けられないことから、摩耗の進行が一段と速くなり、この結果比較的短時間で使用寿命に至ることが明らかである。
上述のように、この発明の表面被覆高速度工具鋼製歯切工具(本発明被覆ハイス歯切工具)は、通常の条件での歯切加工は勿論のこと、特に各種の合金鋼製歯車などの歯切加工を、高い発熱を伴う高速歯切加工条件で行なった場合にも、硬質被覆層がすぐれた耐摩耗性を発揮し、長期に亘ってすぐれた性能を示すものであるから、歯切加工装置の高性能化、並びに歯切加工の省力化および省エネ化、さらに低コスト化に十分満足に対応できるものである。
From the results shown in Tables 1 and 2, the coated high-speed gear cutting tool of the present invention has a single-phase lower layer composed of (Ti, Al, Cr) N, and a hard coating layer each having a different composition, Consists of an upper layer having an alternating laminated structure of thin layers A and B each having a thickness of 5 to 20 nm, the lower layer has excellent high temperature hardness and high temperature oxidation resistance, and the upper layer has excellent heat resistance. Since the hard coating layer has these excellent characteristics, the hard coating layer can be used even when gear cutting of alloy steel gears is performed under high-speed gear cutting conditions with high heat generation. Since it exhibits excellent heat-resistant plastic deformation, gear cutting is performed while maintaining a normal wear form. As a result, the hard coating layer has a single phase while exhibiting excellent wear resistance. Comparison consisting of (Ti, Al, Cr) N layers of structure Under high-speed gear cutting tools, under the above high-speed gear cutting conditions, thermoplastic deformation occurs due to lack of heat resistance, and gear cutting in an uneven wear mode is inevitable. As a result, it is clear that the service life is reached in a relatively short time.
As described above, the surface-coated high-speed tool steel gear cutting tool of the present invention (the present invention coated high-speed gear cutting tool) is not limited to gear cutting under normal conditions, particularly various alloy steel gears, etc. Even when the gear cutting is performed under high-speed gear cutting conditions with high heat generation, the hard coating layer exhibits excellent wear resistance and exhibits excellent performance over a long period of time. It is possible to satisfactorily cope with the high performance of the cutting device, the labor saving and energy saving of gear cutting, and the cost reduction.


この発明の被覆ハイス歯切工具を構成する硬質被覆層を形成するのに用いたアークイオンプレーティング装置を示し、(a)は概略平面図、(b)は概略正面図である。The arc ion plating apparatus used for forming the hard coating layer which comprises the covering high-speed gear cutting tool of this invention is shown, (a) is a schematic plan view, (b) is a schematic front view. 通常のアークイオンプレーティング装置の概略説明図である。It is a schematic explanatory drawing of a normal arc ion plating apparatus. ソリッドホブの概略斜視図である。It is a schematic perspective view of a solid hob. ディスク型ピニオンカッタの概略斜視図である。It is a schematic perspective view of a disk-type pinion cutter.

Claims (1)

高速度工具鋼で構成された歯切工具本体の表面に、
(a)いずれもTiとAlとCrの複合窒化物からなる上部層と下部層で構成し、前記上部層は0.5〜1.5μm、前記下部層は2〜6μmの平均層厚をそれぞれ有し、
(b)上記上部層は、いずれも一層平均層厚がそれぞれ5〜20nm(ナノメ−タ−)の薄層Aと薄層Bの交互積層構造を有し、
上記薄層Aは、
組成式:[Ti1-(A+B)AlCr]N(ただし、原子比で、Aは0.01〜0.10、Bは0.40〜0.60を示す)を満足するTiとAlとCrの複合窒化物層、
上記薄層Bは、
組成式:[Ti1-(C+D)AlCr]N(ただし、原子比で、Cは0.20〜0.35、Dは0.15〜0.30を示す)を満足するTiとAlとCrの複合窒化物層、からなり、
(c)上記下部層は、単一相構造を有し、
組成式:[Ti1-(E+F)AlCr]N(ただし、原子比で、Eは0.45〜0.65、Fは0.01〜0.15を示す)を満足するTiとAlとCrの複合窒化物層、
からなる硬質被覆層を蒸着形成してなることを特徴とする合金鋼の高速歯切加工で硬質被覆層がすぐれた耐摩耗性を発揮する表面被覆高速度工具鋼製歯切工具。
On the surface of the gear cutting tool body made of high-speed tool steel,
(A) Both are composed of an upper layer and a lower layer made of a composite nitride of Ti, Al, and Cr, the upper layer has an average layer thickness of 0.5 to 1.5 μm, and the lower layer has an average layer thickness of 2 to 6 μm. Have
(B) Each of the upper layers has an alternately laminated structure of thin layers A and B each having an average layer thickness of 5 to 20 nm (nanometer),
The thin layer A is
Ti satisfying the composition formula: [Ti 1− (A + B) Al A Cr B ] N (wherein A represents 0.01 to 0.10 and B represents 0.40 to 0.60) A composite nitride layer of Al and Cr;
The thin layer B is
Formula: [Ti 1- (C + D ) Al C Cr D] N ( provided that an atomic ratio, C is 0.20 to 0.35, D denotes the 0.15 to 0.30) and Ti which satisfies A composite nitride layer of Al and Cr,
(C) the lower layer has a single phase structure;
Ti satisfying the composition formula: [Ti 1− (E + F) Al E Cr F ] N (wherein E is 0.45 to 0.65 and F is 0.01 to 0.15 in atomic ratio) A composite nitride layer of Al and Cr;
A surface-coated high-speed tool steel cutting tool that exhibits excellent wear resistance in high-speed gear cutting of alloy steel, characterized in that the hard coating layer is formed by vapor deposition.
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JPH08134629A (en) * 1994-09-16 1996-05-28 Sumitomo Electric Ind Ltd Hyperfine particle laminated film and laminated high hardness material for tool with same
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JP3719731B2 (en) * 1995-01-31 2005-11-24 日立ツール株式会社 Coated cutting tool / Coated wear-resistant tool

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JP2001254187A (en) * 2000-03-09 2001-09-18 Hitachi Tool Engineering Ltd Hard film-coated member
JP2003071610A (en) * 2000-12-28 2003-03-12 Kobe Steel Ltd Hard coating for cutting tool, manufacturing method therefor and target for forming hard coating
JP2003340606A (en) * 2002-05-27 2003-12-02 Mitsubishi Materials Corp Surface-covered cemented carbide made cutting tool having hard coated layer to exhibit excellent abrasion resistance in high-speed cutting work

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