JP4341762B2 - Connector material for electronic and electrical equipment composed of high-strength Cu alloy with excellent rolling and bending workability - Google Patents

Connector material for electronic and electrical equipment composed of high-strength Cu alloy with excellent rolling and bending workability Download PDF

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JP4341762B2
JP4341762B2 JP31351199A JP31351199A JP4341762B2 JP 4341762 B2 JP4341762 B2 JP 4341762B2 JP 31351199 A JP31351199 A JP 31351199A JP 31351199 A JP31351199 A JP 31351199A JP 4341762 B2 JP4341762 B2 JP 4341762B2
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Prior art keywords
strength
alloy
bending workability
electronic
connector material
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JP2001131661A (en
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卓郎 岩村
俊一 千葉
剛 宇都木
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Mitsubishi Shindoh Co Ltd
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Mitsubishi Shindoh Co Ltd
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Description

【0001】
【発明の属する技術分野】
この発明は、圧延性および曲げ加工性にすぐれた高強度Cu合金で構成され、したがって経済的薄肉化を可能とするばかりでなく、強曲げ加工を伴う複雑曲げ加工も可能な電子電気機器のコネクター材に関するものである。
【0002】
【従来の技術】
従来、各種電子電気機器のコネクター材として、多くのCu合金が適用されており、これらCu合金の中でも、重量%で(以下、%は重量%を示す)、
Cr:0.07〜0.4%、
Zr:0.01〜0.15%、
Ti:0.01〜0.4%、
Coおよび/またはFe:0.01〜1%、
を含有し、残りがCuと不可避不純物からなる組成を有するCu合金は、コネクターに要求される高強度と高導電性、さらにすぐれたばね性を有することから、各種電子電気機器のコネクター材として注目されている。
【0003】
【発明が解決しようとする課題】
一方、近年の各種電子電気機器の小型化および軽量化、さらに多機能化に伴い、これの構造部品であるコネクターには、より一段の薄肉化および複雑曲げ加工性が強く求められる傾向にあるが、上記組成の従来高強度Cu合金からなるコネクター材は、その製造過程における冷間圧延時に耳割れが発生し易く、したがってコネクター材としての適用に際して、より一層の経済的薄肉化は困難であるばかりでなく、曲げ加工性の点でも十分満足な特性をもつものでないため、強曲げ加工を伴う複雑曲げ加工性では割れの発生が避けられないのが現状である。
【0004】
【課題を解決するための手段】
そこで、本発明者らは、上述の観点から、近年の各種電子電気機器のコネクターの製造に用いるのに適したCu合金を開発すべく、上記組成の従来高強度Cu合金に着目し、研究を行った結果、上記組成の従来高強度Cu合金に合金成分としてAlを0.002〜0.4%の割合で含有させると、この結果のCu合金は、上記従来高強度Cu合金と同等の強度、導電性、およびばね性を具備したままで、冷間圧延時の耳割れ発生が著しく抑制され、かつすぐれた曲げ加工性をもつようになることから、コネクター材としての適用に際して、これの経済的薄肉化および複雑曲げ加工が可能になるという研究結果を得たのである。
【0005】
この発明は、上記の研究結果に基づいてなされたものであって、Cr:0.07〜0.4%、Zr:0.01〜0.15%、Ti:0.01〜0.4%、Co、或いは、CoとFe(以下、Co/Feで示す):0.01〜1%、Al:0.002〜0.4%、を含有し、残りがCuと不可避不純物からなる組成を有する圧延性および曲げ加工性にすぐれた高強度Cu合金で構成することにより、経済的薄肉化および強曲げ加工を伴う複雑曲げ加工を可能ならしめた電子電気機器のコネクター材に特徴を有するものである。
【0006】
つぎに、この発明のコネクター材において、これを構成する高強度Cu合金の成分組成を上記の通りに限定した理由を説明する。
(a)Cr
Cr成分は、素地に固溶してばね性を向上させるほか、素地に微細に析出して強度を向上させる作用をもつが、その含有量が0.07%未満では所望のばね性および強度を確保することができず、一方その含有量が0.4%を越えると、粗大Cr粒子として析出するようになり、これがメッキ性低下の原因となることから、その含有量を0.07〜0.4%、望ましくは0.08〜0.28%と定めた。
【0007】
(b)Zr
Zr成分は、Cuと結合して金属間化合物を形成し、上記の微細Crと共に素地に微細析出し、前記微細Crとの共存において強度を一段と向上させる作用をもつが、その含有量が0.01%未満では上記微細Crによる強度向上に加えて、さらに一段の強度向上が図れず、一方その含有量が0.15%を越えると、冷間圧延時に冷延材に耳割れが発生し易くなることから、その含有量を0.01〜0.15%、望ましくは0.02〜0.1%と定めた。
【0008】
(c)TiおよびCo/Fe
これらの成分は、相互に結合してTi−Co/Fe金属間化合物を形成し、上記の微細Crおよび微細Cu−Zr金属間化合物と共に素地に微細析出し、前記微細Crおよび微細Cu−Zr金属間化合物との共存において強度を一段と向上させる作用をもつが、その含有量がTiおよびCo/FeのいずれかでもTiでは0.01%未満、Co/Feでは0.01%未満になると、上記微細Crおよび微細Cu−Zr金属間化合物による強度向上に加えて、さらに一段の強度向上が図れず、一方その含有量が同じくTiおよびCo/FeのいずれかでもTiでは0.4%、Co/Feでは1%を越えると、導電性が急激に低下するようになることから、その含有量をそれぞれTi:0.01〜0.4%%、望ましくは0.05〜0.2%、Co/Fe:0.01〜1%、望ましくは0.1〜0.4%と定めた。
【0009】
(d)Al
Al成分には、上記の通り冷間圧延時の耳割れ発生を著しく抑制し、もって板厚の薄い冷延材への経済的圧延を可能にし、これによって薄肉のコネクター材の加工を容易にするほか、曲げ加工性を向上させ、もってコネクター材としての適用に際して複雑曲げ加工を可能ならしめる作用をもつが、その含有量が0.002%未満では前記作用に所望の向上効果が得られず、一方その含有量が0.4%を越えると、導電性が低下するようになることから、その含有量を0.002〜0.4%、望ましくは0.01〜0.2%と定めた。
【0010】
【発明の実施の態様】
ついで、この発明のコネクター材を実施例により具体的に説明する。
通常の電気炉を用い、COガスによる還元性雰囲気中で、表1、2に示される成分組成のCu合金をそれぞれ溶製し、連続鋳造にて180mm×450mmの断面寸法をもったインゴットに鋳造し、このインゴットを長さ:2000mmに切断した状態で、920℃の熱間圧延開始温度にて厚さ:10mmの熱延板とし、この熱延板の表面に厚さ:0.5mmのスカルピングを施して、厚さを9mmとした熱延板に、2パスで厚さを4mmとし、さらに2パスで厚さを2mmとする冷間圧延を施すことにより、それぞれ表1、2に示される成分組成の高強度Cu合金で構成された本発明コネクター材1〜15および従来コネクター材1〜13を製造した。
【0011】
この結果得られた各種のコネクター材について、まず強度を評価する目的で、これより試料を切り出し、大気中、温度:500℃に100分間保持の析出熱処理を施した状態で、引張強さを測定した。
ついで、同じく上記の各種コネクター材について、通信機械工業会技術標準の「金属材料のW曲げ試験方法」(CES・MOOO2−5)に従って曲げ試験を行った。
上記曲げ試験は、以下に示す金型、すなわち2本のV溝を並設した形状の上面(正面から見るとW形を呈する)を有する下型と、前記下型上面の2本の並設V溝に対応する形状の2本の山形を並設した形状の下面を有する上型からなり、かつ前記下型上面における2本のV溝間の中央頂部の半径(R)と上型下面における2本の山形間の中央谷部の半径(R)とを同じくした下型と上型を1セットとし、この前記下型の中央頂部と前記上型の中央谷部の半径(R)をそれぞれ0.2R(mm)から2.4R(mm)まで12段階に変化させた12種の金型を用いて行い、上記の冷延後の厚さ:2mmの各種コネクター材の試料を前記下型の上面に載せ、これに上型の下面を当てて前記試料をW形に曲げ、このW形に曲げた試料の中央頂部(前記下型の中央頂部および前記上型の中央谷部に相当する位置)の上面に割れの発生が見られた時点の使用金型の半径(R)、すなわち割れ発生の臨界半径(R)を測定した。したがって前記割れ発生の臨界半径(R)の値が小さいほど曲げ加工性のすぐれたものとなる。
【0012】
さらに、上記各種のコネクター材の圧延性を評価する目的で、同じく上記の冷延後の厚さ:2mmの冷延板に、1回の圧延で厚さが0.1mm減少する冷間圧延を連続的に施し、冷延板に耳割れが発生した時点の冷延板の厚さ、すなわち耳割れ発生臨界厚さを測定した。この場合前記耳割れ発生臨界厚さの値が小さいほど圧延性のすぐれたものとなる。これらの測定結果を表1、2に示した。
【0013】
【表1】

Figure 0004341762
【0014】
【表2】
Figure 0004341762
【0015】
【発明の効果】
表1、2に示される結果から、従来高強度Cu合金に合金成分としてAlを含有させてなる高強度Cu合金で構成された本発明コネクター材1〜15は、Alを含有しない従来高強度Cu合金からなる従来コネクター材1〜13と同等の高強度を保持した上で、これより一段とすぐれた圧延性と曲げ加工性を有することが明らかである。
上述のように、この発明のコネクター材は、すぐれた圧延性と曲げ加工性を有する高強度Cu合金で構成されているので、各種電子電気機器への適用に際して、薄肉化および複雑曲げ加工を可能とするものであり、したがってこれら電子電気機器の小型化および軽量化、さらに多機能化に十分満足に対応できるものである。[0001]
BACKGROUND OF THE INVENTION
The present invention is a connector for electronic and electrical equipment which is composed of a high-strength Cu alloy excellent in rolling property and bending workability, and thus enables not only thinning of the economy but also complicated bending work with strong bending work. It relates to materials.
[0002]
[Prior art]
Conventionally, many Cu alloys have been applied as connector materials for various electronic and electrical devices, and among these Cu alloys, in wt% (hereinafter,% indicates wt%),
Cr: 0.07 to 0.4%,
Zr: 0.01 to 0.15%,
Ti: 0.01 to 0.4%,
Co and / or Fe: 0.01 to 1%,
Cu alloy with a composition consisting of Cu and the inevitable impurities in the balance is attracting attention as a connector material for various electronic and electrical equipment because of its high strength and high conductivity required for connectors and excellent spring properties. ing.
[0003]
[Problems to be solved by the invention]
On the other hand, with the recent reduction in size and weight of various electronic and electrical devices and the increase in functionality, there is a tendency for connectors, which are structural parts thereof, to be further reduced in thickness and complex bending workability. In the connector material made of the conventional high-strength Cu alloy having the above composition, the ear cracks are easily generated during the cold rolling in the production process, and therefore, it is difficult to further reduce the thickness of the connector material when applied as a connector material. In addition, since it does not have sufficiently satisfactory characteristics in terms of bending workability, the occurrence of cracks cannot be avoided in complex bending workability involving strong bending work.
[0004]
[Means for Solving the Problems]
In view of the above, the inventors of the present invention focused on the conventional high-strength Cu alloy having the above composition in order to develop a Cu alloy suitable for use in the manufacture of connectors for various electronic devices in recent years. As a result, when Al is contained in the conventional high-strength Cu alloy having the above composition in an amount of 0.002 to 0.4% as an alloy component, the resulting Cu alloy has the same strength as the conventional high-strength Cu alloy. In addition, it has excellent electrical conductivity and springiness, and the occurrence of ear cracks during cold rolling is remarkably suppressed, and it has excellent bending workability. The result of the research was that it was possible to reduce the thickness and make complex bending.
[0005]
This invention was made based on the above research results, and Cr: 0.07 to 0.4%, Zr: 0.01 to 0.15%, Ti: 0.01 to 0.4% , Co, or Co and Fe (hereinafter referred to as Co / Fe): 0.01 to 1%, Al: 0.002 to 0.4%, with the remainder consisting of Cu and inevitable impurities It consists of a high-strength Cu alloy with excellent rolling properties and bending workability, and is characterized by a connector material for electronic and electrical equipment that has made it possible to perform complicated bending work with economical thinning and strong bending work. is there.
[0006]
Next, the reason for limiting the component composition of the high-strength Cu alloy constituting the connector material of the present invention as described above will be described.
(A) Cr
The Cr component dissolves in the base material to improve the spring property, and has the effect of finely depositing on the base material to improve the strength. However, if its content is less than 0.07%, the desired spring property and strength are achieved. On the other hand, if the content exceeds 0.4%, coarse Cr particles are precipitated, which causes a decrease in plating properties. .4%, preferably 0.08 to 0.28%.
[0007]
(B) Zr
The Zr component combines with Cu to form an intermetallic compound, and finely precipitates on the substrate together with the fine Cr, and has the effect of further improving the strength in the coexistence with the fine Cr. If it is less than 01%, in addition to the above-mentioned strength improvement by fine Cr, further improvement in strength cannot be achieved. On the other hand, if its content exceeds 0.15%, it is easy to cause ear cracks in cold-rolled material during cold rolling. Therefore, the content was determined to be 0.01 to 0.15%, desirably 0.02 to 0.1%.
[0008]
(C) Ti and Co / Fe
These components are bonded to each other to form a Ti—Co / Fe intermetallic compound, and finely precipitated on the substrate together with the fine Cr and fine Cu—Zr intermetallic compounds, and the fine Cr and fine Cu—Zr metal. In the coexistence with the intermetallic compound, it has the effect of further improving the strength. However, when the content of either Ti or Co / Fe is less than 0.01% for Ti and less than 0.01% for Co / Fe, In addition to the strength improvement due to the fine Cr and fine Cu-Zr intermetallic compound, the strength cannot be further improved. On the other hand, even if the content is Ti or Co / Fe, 0.4% for Ti, Co / Fe When the content of Fe exceeds 1%, the conductivity decreases rapidly. Therefore, the content thereof is Ti: 0.01 to 0.4%, preferably 0.05 to 0.2%, C /Fe:0.01~1Pasento, preferably defined as 0.1 to 0.4 percent.
[0009]
(D) Al
As described above, the Al component significantly suppresses the occurrence of ear cracks during cold rolling, thereby enabling economical rolling to a cold-rolled material with a thin plate thickness, thereby facilitating the processing of thin connector materials. In addition, it has the effect of improving bending workability and thus enabling complex bending work when applied as a connector material, but if the content is less than 0.002%, the desired improvement effect cannot be obtained in the action, On the other hand, if the content exceeds 0.4%, the conductivity will decrease, so the content is determined to be 0.002 to 0.4%, preferably 0.01 to 0.2%. .
[0010]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, the connector material of the present invention will be specifically described with reference to examples.
Using a normal electric furnace, in a reducing atmosphere with CO gas, each Cu alloy having the composition shown in Tables 1 and 2 is melted and cast into an ingot having a cross-sectional dimension of 180 mm × 450 mm by continuous casting. The ingot was cut into a length of 2000 mm, and a hot rolled sheet having a thickness of 10 mm was formed at a hot rolling start temperature of 920 ° C., and a sculpting having a thickness of 0.5 mm was formed on the surface of the hot rolled sheet. Are applied to the hot-rolled sheet having a thickness of 9 mm, cold-rolled to a thickness of 4 mm in two passes, and further to a thickness of 2 mm in two passes, as shown in Tables 1 and 2, respectively. Invention connector materials 1 to 15 and conventional connector materials 1 to 13 made of a high-strength Cu alloy having a component composition were produced.
[0011]
For the various connector materials obtained as a result, for the purpose of evaluating the strength first, a sample was cut out from this, and the tensile strength was measured in a state where precipitation heat treatment was performed in the atmosphere at a temperature of 500 ° C. for 100 minutes. did.
Subsequently, the above-mentioned various connector materials were subjected to a bending test in accordance with the communication machine industry association technical standard “W-bending test method for metal material” (CES · MOOO2-5).
The above bending test is performed by the following molds, that is, a lower mold having a top surface in which two V-grooves are arranged side by side (presenting a W shape when viewed from the front), and two parallel arrangements of the lower mold upper surface. The upper die has an upper die having a bottom surface in which two chevron shapes corresponding to the V-groove are arranged side by side, and the radius (R) of the central top portion between the two V-grooves on the upper surface of the lower die and the lower surface of the upper die A lower die and an upper die having the same radius (R) of the central valley between the two chevrons are set as one set, and the radius (R) of the central top of the lower die and the central valley of the upper die are respectively set. Performed using 12 types of dies that were changed in 12 steps from 0.2R (mm) to 2.4R (mm), and samples of various connector materials having a thickness of 2 mm after the cold rolling as described above The sample is bent into a W shape by applying the lower surface of the upper die to the upper surface of the sample, and the top of the sample bent into the W shape (front Measures the radius (R) of the mold used when cracks are observed on the upper surface of the center top of the lower mold and the central valley of the upper mold), that is, the critical radius (R) of crack generation. did. Therefore, the smaller the critical radius (R) of cracking, the better the bending workability.
[0012]
Furthermore, for the purpose of evaluating the rollability of the above various connector materials, cold rolling in which the thickness is reduced by 0.1 mm in one rolling is applied to the cold-rolled sheet having a thickness of 2 mm after the cold-rolling. It applied continuously and the thickness of the cold-rolled board at the time of the occurrence of an ear crack in the cold-rolled sheet, that is, the critical thickness at which the ear crack was generated was measured. In this case, the smaller the value of the critical thickness at which the ear cracks are generated, the better the rollability. The measurement results are shown in Tables 1 and 2.
[0013]
[Table 1]
Figure 0004341762
[0014]
[Table 2]
Figure 0004341762
[0015]
【The invention's effect】
From the results shown in Tables 1 and 2, the connector materials 1 to 15 of the present invention composed of a high-strength Cu alloy obtained by adding Al as an alloy component to a conventional high-strength Cu alloy are the conventional high-strength Cu that does not contain Al. It is clear that it has excellent rolling properties and bending workability while maintaining high strength equivalent to that of the conventional connector materials 1 to 13 made of an alloy.
As described above, the connector material of the present invention is composed of a high-strength Cu alloy having excellent rollability and bending workability, so that it can be thinned and complicatedly bent when applied to various electronic devices. Therefore, it is possible to satisfactorily cope with the reduction in size and weight of these electronic and electrical devices and the increase in functionality.

Claims (1)

重量%で、
Cr:0.07〜0.4%、
Zr:0.01〜0.15%、
Ti:0.01〜0.4%、
Co、或いは、CoとFe:0.01〜1%、
Al:0.002〜0.4%、を含有し、残りがCuと不可避不純物からなる組成を有する圧延性および曲げ加工性にすぐれた高強度Cu合金で構成したことを特徴とする電子電気機器のコネクター材。
% By weight
Cr: 0.07 to 0.4%,
Zr: 0.01 to 0.15%,
Ti: 0.01 to 0.4%,
Co, or Co and Fe : 0.01 to 1%,
An electronic / electric apparatus comprising a high-strength Cu alloy having excellent rolling properties and bending workability, which contains Al: 0.002 to 0.4%, and the balance is composed of Cu and inevitable impurities Connector material.
JP31351199A 1999-11-04 1999-11-04 Connector material for electronic and electrical equipment composed of high-strength Cu alloy with excellent rolling and bending workability Expired - Lifetime JP4341762B2 (en)

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