JP4131427B2 - Electronic component crimping equipment - Google Patents

Electronic component crimping equipment Download PDF

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Publication number
JP4131427B2
JP4131427B2 JP2000196555A JP2000196555A JP4131427B2 JP 4131427 B2 JP4131427 B2 JP 4131427B2 JP 2000196555 A JP2000196555 A JP 2000196555A JP 2000196555 A JP2000196555 A JP 2000196555A JP 4131427 B2 JP4131427 B2 JP 4131427B2
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JP
Japan
Prior art keywords
crimping
electronic component
holding block
heater
heater holding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2000196555A
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Japanese (ja)
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JP2002016106A (en
Inventor
目 明 剛 夏
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Shibaura Mechatronics Corp
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Shibaura Mechatronics Corp
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Priority to JP2000196555A priority Critical patent/JP4131427B2/en
Publication of JP2002016106A publication Critical patent/JP2002016106A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、液晶パネルに代表されるフラットパネルディスプレイ等を製造するための部品実装装置に係り、とりわけ、基板上に電子部品を圧着する電子部品圧着装置に関する。
【0002】
【従来の技術】
従来から、ガラス基板やプリント基板等の基板上にテープキャリア部品等の電子部品を実装する部品実装装置が知られている。このような部品実装装置においては例えば、ガラス基板上に異方性導電膜テープ(ACF)を介してテープキャリア部品(TCP)が圧着される。
【0003】
図3(a)(b)(c)はこのような圧着工程を説明するための図である。図3(a)(b)(c)に示すように、まず、ガラス基板21上に異方性導電膜テープ22を貼付し(図3(a)参照)、次いで、テープ24から打ち抜かれたテープキャリア部品23を異方性導電膜テープ22を介してガラス基板21上に仮圧着する(図3(b)参照)。その後、テープキャリア部品23が仮圧着されたガラス基板21をバックアップ25上に載置した後、圧着ツール26により所定の圧力および熱を加えることによりガラス基板21上にテープキャリア部品23を本圧着する(図3(c)参照)。
【0004】
ところで、圧着ツール26によりガラス基板21上にテープキャリア部品23を本圧着する際には、テープキャリア部品23に均一に圧力を加える必要がある。従って、圧着ツール26の圧着面26aとテープキャリア部品23との間の面平行度が重要となり、仮に圧着ツール26の圧着面26aに歪みや傾き等が生じていると、テープキャリア部品23に圧着不良が生じてしまうこととなる。
【0005】
そこで、従来においては、図4(a)(b)に示すような電子部品圧着装置30が提案されており、圧着ツール26と支持剛体5との間に多数の調整ねじ6を配置し、これら調整ねじ6の押し引きにより、圧着ツール26自体を傾けたり、変形させたりして、圧着ツール26の圧着面26aの歪みや傾き等を取り除くようにしている。
【0006】
【発明が解決しようとする課題】
ここで、図4(a)(b)に示す電子部品圧着装置30では、圧着ツール26のヒータ保持ブロック2に埋設された複数のヒータ3により、ヒータ保持ブロック2の下面に取り付けられた圧着ヘッド4を加熱しているので、圧着ツール26の長手方向に関して見ると、ヒータ保持ブロック2および圧着ヘッド4のうち各ヒータ3の下部に位置する領域が他の領域(各ヒータ3の下部に位置しない領域)と比べて特に高温となる。そして、このような熱により変形(熱膨張)が生じ、圧着ツール26の圧着面26aのうちヒータ3の下部に位置する部分が凸となる(図4(c)の符号Pおよび図5参照)。
【0007】
このような圧着ツール26の圧着面26aの歪みや傾き等は調整ねじ6の押し引きにより取り除くことが可能であるが、熱膨張の程度によっては調整ねじ6をかなりの程度押し引きする必要があり、調整に多大な手間および時間がかかるという問題がある。
【0008】
本発明はこのような点を考慮してなされたものであり、ヒータの熱によるヒータ保持ブロックおよび圧着ヘッドの熱膨張に伴う圧着面の歪みや傾きを抑制することができる電子部品圧着装置を提供することを目的とする。
【0009】
【課題を解決するための手段】
本発明は、基板上に電子部品を圧着する電子部品圧着装置において、支持体と、前記支持体により支持される圧着ツールと、前記支持体と前記圧着ツールとの間に設けられ、前記圧着ツールの圧着面の面平行度を調整する調整機構とを備え、前記圧着ツールは、複数のヒータが長手方向に関して所定間隔で埋設されたヒータ保持ブロックと、前記ヒータ保持ブロックの長手方向に沿って取り付けられ、前記基板上に圧着される前記電子部品を加熱および加圧する圧着ヘッドとを有し、前記ヒータ保持ブロックと前記圧着ヘッドとの間には、前記各ヒータに対応して抜け部を形成するよう複数のスペーサが設けられていることを特徴とする電子部品圧着装置を提供する。
【0011】
本発明において、前記各抜け部は、前記ヒータ保持ブロックのうち前記各ヒータと前記圧着ヘッドとの間に位置していることが好ましい。また、前記各抜け部は、前記ヒータ保持ブロックの長手方向に略直交する方向に延びる貫通孔として形成されていることが好ましい。
【0013】
本発明によれば、各ヒータでの加熱により生じたヒータ保持ブロックの熱膨張分(変形分)を抜け部にて吸収し、またヒータ保持ブロックから圧着ヘッドへの熱の伝達を抜け部にて抑えているので、圧着ヘッドのうちヒータの下部に位置する圧着面の部分が凸となることを極力抑えて圧着ツールの圧着面をできるだけ平面に保つことができる。従って、圧着ツールの圧着面の歪みや傾き等を最小限に抑えることができる。
【0014】
【発明の実施の形態】
以下、図面を参照して本発明の実施の形態について説明する。
【0015】
図1(a)(b)はそれぞれ本発明による電子部品圧着装置の参考の形態を示す正面図および側面図である。図1(a)(b)に示すように、電子部品圧着装置10は、ガラス基板やプリント基板等の基板上にテープキャリア部品等の電子部品を圧着するためのものであり、支持剛体(支持体)5と、支持剛体5により支持される圧着ツール1とを備えている。圧着ツール1は、複数の調整ねじ(調整機構)6を介して支持剛体5に連結されており、これら調整ねじ6の押し引きにより、圧着ツール1の圧着面1aの面平行度を調整することができるようになっている。
【0016】
ここで、圧着ツール1は、複数のヒータ3が長手方向に関して所定間隔で埋設されたヒータ保持ブロック2と、ヒータ保持ブロック2の下面にて長手方向に沿って取り付けられた圧着ヘッド4とを有し、圧着対象となる基板および電子部品に対して圧着ヘッド4を介して所定の圧力および熱が加えられるようになっている。また、ヒータ保持ブロック2のうち各ヒータ3と圧着ヘッド4との間には、各ヒータ3に対応してその真下の位置に抜け部2aが形成されている。なお、各抜け部2aは、ヒータ保持ブロック2の横方向(長手方向に略直交する方向)に延びる貫通孔として形成されている。
【0017】
次に、このような構成からなる参考の形態の作用について説明する。
【0018】
図1(a)(b)に示す電子部品圧着装置10では、圧着ツール1のヒータ保持ブロック2に埋設された複数のヒータ3により、ヒータ保持ブロック2の下面に取り付けられた圧着ヘッド4が加熱される。このとき、ヒータ保持ブロック2のうち各ヒータ3の下部に位置する領域は他の領域(各ヒータ3の下部に位置しない領域)と比べて特に高温となるが、各ヒータ3の真下の位置に抜け部2aが形成されているので、各ヒータ3での加熱により生じたヒータ保持ブロック2の熱膨張分(変形分)が抜け部2aにて吸収され、またヒータ保持ブロック2から圧着ヘッド4への熱の伝達も抜け部2aにて抑えられる。
【0019】
このように参考の形態によれば、各ヒータ3での加熱により生じたヒータ保持ブロック2の熱膨張分(変形分)を抜け部2aにて吸収し、またヒータ保持ブロック2から圧着ヘッド4への熱の伝達を抜け部2aにて抑えているので、圧着ヘッド4のうちヒータ3の下部に位置する圧着面1aの部分が凸となることを極力抑えて圧着ツール1の圧着面1aをできるだけ平面に保つことができる。従って、圧着ツール1の圧着面1aの歪みや傾き等を調整するための調整ねじ6の押し引きを最小限に抑えることができ、このため、圧着ツール1の圧着面1aの面平行度を容易かつ短時間に調整することができる。
【0020】
なお、上述した参考の形態においては、ヒータ保持ブロック2自体に抜け部2aが形成されているが、これに限らず、図2に示すように、ヒータ保持ブロック2と圧着ヘッド4との間に、各ヒータ3に対応して抜け部を形成するよう複数のシム(スペーサ)7を設けるようにしてもよく(本実施の形態)、また圧着ヘッド4の上部における各ヒータ3に対応する位置に抜け部を設けるようにしてもよい。
【0021】
また、上述した実施の形態においては、圧着ツール1の圧着面1aの面平行度を調整する調整機構として、調整ねじ6を用いているが、これに限らず、発熱量の変化や印加電圧の変化に応じて伸縮する伸縮ブロック等を用いるようにしてもよい。
【0022】
さらに、上述した参考の形態においては、抜け部2aをヒータ保持ブロック2の横方向(長手方向に略直交する方向)に延びる貫通孔として形成しているが、これに限らず、ヒータ保持ブロック2の下面に向けて開口したキャビティ状の孔として形成してもよい。
【0023】
【発明の効果】
以上説明したように本発明によれば、ヒータの熱によるヒータ保持ブロックおよび圧着ヘッドの熱膨張に伴う圧着面の歪みや傾きを抑制することができる。
【図面の簡単な説明】
【図1】 本発明による電子部品圧着装置の参考の形態を示す図。
【図2】 本発明による電子部品圧着装置の実施の形態を示す図。
【図3】 基板上に電子部品を圧着する工程を説明するための図。
【図4】 従来の電子部品圧着装置を示す図。
【図5】 図4に示すV部分の拡大図。
【符号の説明】
1 圧着ツール
1a 圧着面
2 ヒータ保持ブロック
2a 抜け部
3 ヒータ
4 圧着ヘッド
5 支持剛体(支持体)
6 調整ねじ
7 シム(スペーサ)
10 電子部品圧着装置
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a component mounting apparatus for manufacturing a flat panel display represented by a liquid crystal panel, and more particularly to an electronic component crimping apparatus that crimps an electronic component on a substrate.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, component mounting apparatuses for mounting electronic components such as tape carrier components on a substrate such as a glass substrate or a printed substrate are known. In such a component mounting apparatus, for example, a tape carrier component (TCP) is pressure-bonded onto a glass substrate via an anisotropic conductive film tape (ACF).
[0003]
FIGS. 3A, 3B, and 3C are diagrams for explaining such a crimping process. As shown in FIGS. 3 (a), (b), and (c), first, an anisotropic conductive film tape 22 was applied onto the glass substrate 21 (see FIG. 3 (a)), and then punched from the tape 24. The tape carrier component 23 is temporarily pressure-bonded onto the glass substrate 21 via the anisotropic conductive film tape 22 (see FIG. 3B). Thereafter, the glass substrate 21 on which the tape carrier component 23 has been temporarily pressure-bonded is placed on the backup 25, and then the tape carrier component 23 is finally pressure-bonded onto the glass substrate 21 by applying a predetermined pressure and heat with the pressure-bonding tool 26. (See FIG. 3 (c)).
[0004]
By the way, when the tape carrier component 23 is finally crimped onto the glass substrate 21 by the crimping tool 26, it is necessary to apply a uniform pressure to the tape carrier component 23. Accordingly, the parallelism between the crimping surface 26a of the crimping tool 26 and the tape carrier component 23 is important, and if the crimping surface 26a of the crimping tool 26 is distorted or tilted, the tape carrier component 23 is crimped. A defect will occur.
[0005]
Therefore, in the past, an electronic component crimping apparatus 30 as shown in FIGS. 4A and 4B has been proposed, and a large number of adjusting screws 6 are disposed between the crimping tool 26 and the supporting rigid body 5. The crimping tool 26 itself is tilted or deformed by pushing and pulling the adjusting screw 6 so as to remove the distortion or inclination of the crimping surface 26a of the crimping tool 26.
[0006]
[Problems to be solved by the invention]
Here, in the electronic component crimping apparatus 30 shown in FIGS. 4A and 4B, a crimping head attached to the lower surface of the heater holding block 2 by a plurality of heaters 3 embedded in the heater holding block 2 of the crimping tool 26. 4, when viewed in the longitudinal direction of the crimping tool 26, a region located below the heater 3 in the heater holding block 2 and the crimping head 4 is not located in another region (not located below the heater 3). The temperature is particularly high compared to the region. And deformation | transformation (thermal expansion) arises by such heat, and the part located in the lower part of the heater 3 among the crimping | compression-bonding surfaces 26a of the crimping | compression-bonding tool 26 becomes convex (refer the code | symbol P and FIG. 5 of FIG.4 (c)). .
[0007]
Such distortion and inclination of the crimping surface 26a of the crimping tool 26 can be removed by pushing and pulling the adjusting screw 6. However, depending on the degree of thermal expansion, it is necessary to push and pull the adjusting screw 6 to a considerable extent. There is a problem that adjustment takes a lot of labor and time.
[0008]
The present invention has been made in consideration of such points, and provides an electronic component crimping apparatus capable of suppressing distortion and inclination of the crimping surface due to thermal expansion of the heater holding block and the crimping head due to the heat of the heater. The purpose is to do.
[0009]
[Means for Solving the Problems]
The present invention relates to an electronic component crimping apparatus for crimping an electronic component on a substrate, and is provided between a support, a crimping tool supported by the support, and the support and the crimping tool. An adjustment mechanism that adjusts the surface parallelism of the pressure-bonding surfaces, and the pressure-bonding tool is mounted along a heater holding block in which a plurality of heaters are embedded at predetermined intervals in the longitudinal direction, and along the longitudinal direction of the heater holding block. A crimping head for heating and pressurizing the electronic component to be crimped onto the substrate, and a gap is formed between the heater holding block and the crimping head corresponding to each heater. There is provided an electronic component crimping apparatus characterized in that a plurality of spacers are provided .
[0011]
In the present invention, it is preferable that each of the dropout portions is located between each of the heaters and the pressure-bonding head in the heater holding block. Moreover, it is preferable that each said removal part is formed as a through-hole extended in the direction substantially orthogonal to the longitudinal direction of the said heater holding block.
[0013]
According to the present invention, the thermal expansion (deformation) of the heater holding block caused by the heating by each heater is absorbed by the missing part, and the heat transfer from the heater holding block to the crimping head is absorbed by the missing part. Since it suppresses, it can suppress that the part of the crimping surface located in the lower part of a heater becomes convex as much as possible, and can keep the crimping surface of a crimping tool as flat as possible. Therefore, distortion and inclination of the crimping surface of the crimping tool can be minimized.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
[0015]
1A and 1B are a front view and a side view, respectively, showing a reference form of an electronic component crimping apparatus according to the present invention. As shown in FIGS. 1A and 1B, an electronic component crimping apparatus 10 is for crimping an electronic component such as a tape carrier component onto a substrate such as a glass substrate or a printed circuit board. Body) 5 and a crimping tool 1 supported by the supporting rigid body 5. The crimping tool 1 is connected to the supporting rigid body 5 via a plurality of adjustment screws (adjustment mechanisms) 6, and the surface parallelism of the crimping surface 1 a of the crimping tool 1 is adjusted by pushing and pulling these adjustment screws 6. Can be done.
[0016]
Here, the crimping tool 1 has a heater holding block 2 in which a plurality of heaters 3 are embedded at predetermined intervals in the longitudinal direction, and a crimping head 4 attached along the longitudinal direction on the lower surface of the heater holding block 2. Then, a predetermined pressure and heat are applied to the substrate and the electronic component to be subjected to pressure bonding via the pressure bonding head 4. In addition, between the heaters 3 and the pressure-bonding head 4 in the heater holding block 2, corresponding to the heaters 3, there are formed recesses 2 a at positions immediately below the heaters 3. In addition, each removal part 2a is formed as a through-hole extended in the horizontal direction (direction substantially orthogonal to a longitudinal direction) of the heater holding block 2. As shown in FIG.
[0017]
Next, the operation of the reference embodiment having such a configuration will be described.
[0018]
In the electronic component crimping apparatus 10 shown in FIGS. 1A and 1B, a plurality of heaters 3 embedded in the heater holding block 2 of the crimping tool 1 heats the crimping head 4 attached to the lower surface of the heater holding block 2. Is done. At this time, a region located below each heater 3 in the heater holding block 2 is particularly hot compared to other regions (regions not located below each heater 3), but at a position directly below each heater 3. Since the escape portion 2a is formed, the thermal expansion (deformation) of the heater holding block 2 caused by heating in each heater 3 is absorbed by the escape portion 2a, and from the heater holding block 2 to the crimping head 4. The heat transfer is also suppressed at the missing portion 2a.
[0019]
As described above, according to the reference embodiment , the thermal expansion (deformation) of the heater holding block 2 caused by the heating of each heater 3 is absorbed by the escape portion 2a, and from the heater holding block 2 to the crimping head 4. Since the heat transfer is suppressed by the escape portion 2a, the pressure-bonding surface 1a of the pressure-bonding tool 1 can be made as much as possible by suppressing the portion of the pressure-bonding surface 1a located at the lower portion of the heater 3 from becoming convex. Can be kept flat. Therefore, it is possible to minimize the pushing and pulling of the adjusting screw 6 for adjusting the distortion and inclination of the crimping surface 1a of the crimping tool 1, and therefore, the parallelism of the crimping surface 1a of the crimping tool 1 can be easily performed. And it can be adjusted in a short time.
[0020]
In the above-described reference mode , the heater holding block 2 itself has the recess 2a. However, the present invention is not limited to this, and as shown in FIG. In addition, a plurality of shims (spacers) 7 may be provided so as to form a recess corresponding to each heater 3 (this embodiment) , and at a position corresponding to each heater 3 in the upper part of the pressure bonding head 4. You may make it provide a missing part.
[0021]
Moreover, in embodiment mentioned above, although the adjusting screw 6 is used as an adjustment mechanism which adjusts the surface parallelism of the crimping | compression-bonding surface 1a of the crimping | compression-bonding tool 1, it is not restricted to this, The change of the emitted-heat amount and applied voltage You may make it use the expansion-contraction block etc. which expand-contract according to a change.
[0022]
Further, in the above-described reference embodiment , the missing portion 2a is formed as a through-hole extending in the lateral direction of the heater holding block 2 (a direction substantially orthogonal to the longitudinal direction). You may form as a cavity-shaped hole opened toward the lower surface of this.
[0023]
【The invention's effect】
As described above, according to the present invention, it is possible to suppress distortion and inclination of the pressure-bonding surface due to thermal expansion of the heater holding block and the pressure-bonding head due to the heat of the heater.
[Brief description of the drawings]
FIG. 1 is a diagram showing a reference form of an electronic component crimping apparatus according to the present invention.
FIG. 2 is a view showing an embodiment of an electronic component crimping apparatus according to the present invention.
FIG. 3 is a view for explaining a step of crimping an electronic component on a substrate.
FIG. 4 is a view showing a conventional electronic component crimping apparatus.
FIG. 5 is an enlarged view of a V portion shown in FIG. 4;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Crimping tool 1a Crimping surface 2 Heater holding block 2a Outgoing part 3 Heater 4 Crimping head 5 Support rigid body (support)
6 Adjustment screw 7 Shim (Spacer)
10 Electronic component crimping equipment

Claims (3)

基板上に電子部品を圧着する電子部品圧着装置において、
支持体と、
前記支持体により支持される圧着ツールと、
前記支持体と前記圧着ツールとの間に設けられ、前記圧着ツールの圧着面の面平行度を調整する調整機構とを備え、
前記圧着ツールは、複数のヒータが長手方向に関して所定間隔で埋設されたヒータ保持ブロックと、前記ヒータ保持ブロックの長手方向に沿って取り付けられ、前記基板上に圧着される前記電子部品を加熱および加圧する圧着ヘッドとを有し、前記ヒータ保持ブロックと前記圧着ヘッドとの間には、前記各ヒータに対応して抜け部を形成するよう複数のスペーサが設けられていることを特徴とする電子部品圧着装置
In an electronic component crimping apparatus that crimps an electronic component on a substrate,
A support;
A crimping tool supported by the support;
An adjustment mechanism that is provided between the support and the crimping tool and adjusts the surface parallelism of the crimping surface of the crimping tool;
The crimping tool includes a heater holding block in which a plurality of heaters are embedded at predetermined intervals in the longitudinal direction, and the electronic component that is attached along the longitudinal direction of the heater holding block and is crimped on the substrate. An electronic component comprising: a pressure-bonding head for pressing, and a plurality of spacers provided between the heater holding block and the pressure-bonding head so as to form a recess corresponding to each heater. Crimping device .
前記各抜け部は、前記ヒータ保持ブロックのうち前記各ヒータと前記圧着ヘッドとの間に位置していることを特徴とする請求項1に記載の電子部品圧着装置。2. The electronic component crimping apparatus according to claim 1, wherein each of the removal portions is located between each of the heaters and the crimping head in the heater holding block. 前記各抜け部は、前記ヒータ保持ブロックの長手方向に略直交する方向に延びることを特徴とする請求項1または2に記載の電子部品圧着装置。 3. The electronic component crimping device according to claim 1, wherein each of the dropout portions extends in a direction substantially orthogonal to a longitudinal direction of the heater holding block.
JP2000196555A 2000-06-29 2000-06-29 Electronic component crimping equipment Expired - Fee Related JP4131427B2 (en)

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JP4719246B2 (en) * 2008-05-02 2011-07-06 パナソニック株式会社 Crimp unit structure

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