JP3875708B2 - 太陽電池モジュールの製造方法 - Google Patents
太陽電池モジュールの製造方法 Download PDFInfo
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10082—Properties of the bulk of a glass sheet
- B32B17/10091—Properties of the bulk of a glass sheet thermally hardened
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Description
太陽電池セル4として、125mm×125mm×0.35mmの正方形の多結晶シリコン太陽電池セルを40枚使用した。四隅は数mm程度面取りがされている。導線8としては、丸正株式会社製のハンダディップ銅リボン線を使用した。当該リボン線の幅は1.5mmで厚さは0.25mmである。太陽電池セル4の受光面6と裏面7の導線8を接着する部分には予めハンダを印刷してある。導線8の一端を太陽電池セル4の受光面6のハンダ印刷部に重ねてハンダ付けし、他端を隣接する太陽電池セル4の裏面7のハンダ印刷部に重ねてハンダ付けした。隣接するセル間は2本の導線8で接続し、その間隔が50mmになるようにした。すなわち、間隙部9の幅は50mmである。
室温(27℃)から、昇温を開始するとともに、減圧を開始した。約1分後に圧力は0.005MPa以下まで低下した。
昇温開始から30分で40℃になるように加熱を継続し、40℃で10分間維持(バランシング)し、75分かけて50℃に昇温し、50℃で10分間維持し、105分かけて60℃に昇温し、60℃で10分間維持し、120分かけて71℃(封止樹脂シートに含まれるEVAの融点)まで昇温し、10分間維持した。
71℃から90℃まで90分かけて昇温し、それと同時に、0.005MPa以下であった圧力を0.09MPaまで90分かけて昇圧した。このときの昇温速度(℃/分)に対する昇圧速度(MPa/分)の比は、0.0047(MPa/℃)であった。この後、90℃で30分間維持し、60分かけて40℃まで冷却し、40℃で30分間維持し、その間0.09MPaの圧力を維持した。引き続き圧力を約1分かけて0.1MPa(大気圧)まで上昇させ、減圧操作を完全に停止した。
引き続き、90分かけて40℃から150℃まで昇温し、150℃で40分間維持して架橋反応を進行させた。
続いて、60分かけて150℃から40℃まで冷却した。40℃で10分間維持して熱風炉21から取り出した。
封止処理の時の温度と圧力を表2及び第12図に示すように変更した以外は実施例1と同様にして、シート片配列パターンA及びシート片配列パターンBを採用して太陽電池モジュールを得た。
封止処理の時の温度と圧力を表3及び第13図に示すように変更した以外は実施例1と同様にして、シート片配列パターンA及びシート片配列パターンBを採用して太陽電池モジュールを得た。
2 受光面側透明板
3 裏面板
4 太陽電池セル
5 樹脂
6 受光面
7 裏面
8 導線
9 間隙部
10 第2封止樹脂シート
11 封止樹脂シート片
12 第1封止樹脂シート
13 積層体
14 袋
15 パイプ
16 圧力調整弁
17 真空ポンプ
18 下側の封止樹脂シート片
19 上側の封止樹脂シート片
20 ブリーダー
21 熱風炉
22 棚
Claims (8)
- 受光面側透明板と裏面板との間に複数の太陽電池セルが樹脂で封止されてなる太陽電池モジュールの製造方法において、複数の太陽電池セルを所定の間隔をあけて配列して相互に導線で接続し、受光面側透明板と太陽電池セルの間に受光面側透明板の実質的に全面を覆う第1封止樹脂シートを配置し、裏面板と太陽電池セルの間に裏面板の実質的に全面を覆う第2封止樹脂シートを配置し、太陽電池セル間の間隙部には第1封止樹脂シートと第2封止樹脂シートで挟持されるように、太陽電池セルの厚みと導線の厚みとの合計値よりも0.2mm以上厚い封止樹脂シート片を配置してから、受光面側透明板と裏面板との間の空気を排出し、加熱して樹脂を溶融させてから冷却して封止することを特徴とする太陽電池モジュールの製造方法。
- 前記封止樹脂シート片の幅が、前記間隙部の幅よりも狭い請求項1記載の太陽電池モジュールの製造方法。
- 前記封止樹脂シート片の幅が、前記間隙部の幅の0.1〜0.95倍である請求項2記載の太陽電池モジュールの製造方法。
- 前記封止樹脂シート片相互の間に間隔をあけて配置し、そこから内部の空気を排出する請求項1〜3のいずれか記載の太陽電池モジュールの製造方法。
- 前記封止樹脂シートが、エチレン−酢酸ビニル共重合体、ポリビニルブチラール及びポリウレタンからなる群から選択される一種の樹脂からなる請求項1〜4のいずれか記載の太陽電池モジュールの製造方法。
- 前記封止樹脂シートが架橋可能な熱可塑性樹脂からなり、封止処理容器内で封止するに際して、熱可塑性樹脂が溶融しない温度において封止処理容器内を減圧する工程(工程1)、減圧したままで熱可塑性樹脂の融点付近以上まで昇温する工程(工程2)、前記封止処理容器内の圧力を0.05MPa以上かつ大気圧以下に上昇させる工程(工程3)、架橋反応が進行する温度範囲まで昇温して前記封止処理容器内の圧力を0.05MPa以上かつ大気圧以下に保って架橋反応を進行させる工程(工程4)、及び冷却する工程(工程5)の各工程からなる封止操作を行う請求項1〜5のいずれか記載の太陽電池モジュールの製造方法。
- 受光面側透明板又は裏面板の少なくとも一方が強化ガラス又は倍強度ガラスからなる請求項1〜6のいずれか記載の太陽電池モジュールの製造方法。
- 製造される太陽電池モジュールが採光型太陽電池モジュールである請求項1〜7のいずれか記載の太陽電池モジュールの製造方法。
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002311938 | 2002-10-25 | ||
JP2002311939 | 2002-10-25 | ||
JP2002311938 | 2002-10-25 | ||
JP2002311939 | 2002-10-25 | ||
PCT/JP2003/013358 WO2004038811A1 (ja) | 2002-10-25 | 2003-10-20 | 太陽電池モジュールの製造方法 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2006125911A Division JP3875715B2 (ja) | 2002-10-25 | 2006-04-28 | 太陽電池モジュールの製造方法 |
Publications (2)
Publication Number | Publication Date |
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JPWO2004038811A1 JPWO2004038811A1 (ja) | 2006-02-23 |
JP3875708B2 true JP3875708B2 (ja) | 2007-01-31 |
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Application Number | Title | Priority Date | Filing Date |
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JP2004546425A Expired - Lifetime JP3875708B2 (ja) | 2002-10-25 | 2003-10-20 | 太陽電池モジュールの製造方法 |
Country Status (7)
Country | Link |
---|---|
US (2) | US7915518B2 (ja) |
EP (2) | EP1555696B1 (ja) |
JP (1) | JP3875708B2 (ja) |
AT (1) | ATE492034T1 (ja) |
AU (1) | AU2003273047A1 (ja) |
DE (1) | DE60335399D1 (ja) |
WO (1) | WO2004038811A1 (ja) |
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DE60335399D1 (de) | 2011-01-27 |
US20050274410A1 (en) | 2005-12-15 |
AU2003273047A1 (en) | 2004-05-13 |
ATE492034T1 (de) | 2011-01-15 |
EP2251911A3 (en) | 2014-02-19 |
US7915518B2 (en) | 2011-03-29 |
EP1555696A4 (en) | 2007-08-22 |
EP1555696A1 (en) | 2005-07-20 |
EP2251911B1 (en) | 2017-11-29 |
US20110189807A1 (en) | 2011-08-04 |
EP2251911A2 (en) | 2010-11-17 |
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