JP3848942B2 - Substrate assembly method and apparatus - Google Patents

Substrate assembly method and apparatus Download PDF

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JP3848942B2
JP3848942B2 JP2003371420A JP2003371420A JP3848942B2 JP 3848942 B2 JP3848942 B2 JP 3848942B2 JP 2003371420 A JP2003371420 A JP 2003371420A JP 2003371420 A JP2003371420 A JP 2003371420A JP 3848942 B2 JP3848942 B2 JP 3848942B2
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substrate
adhesive
pressure plate
substrates
pressure
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JP2005134687A (en
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幸徳 中山
猪佐雄 阿部
勝 三本
裕晃 今井
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株式会社 日立インダストリイズ
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Description

本発明は、真空チャンバ内で貼り合せる基板同士をそれぞれ保持して対向させ、減圧雰囲気中で間隔を狭めて貼り合わせる基板の組立方法とその装置に関する。   The present invention relates to a method and an apparatus for assembling a substrate to be bonded to each other by holding the substrates to be bonded in a vacuum chamber so that the substrates are opposed to each other in a reduced pressure atmosphere.

液晶表示パネルの製造方法として、シール剤をクローズしたパターンに描画した一方の基板上に液晶を滴下しておいて他方の基板を一方の基板上に配置し減圧雰囲気中で上下の基板を接近させて貼り合せるものがある。   As a method of manufacturing a liquid crystal display panel, liquid crystal is dropped on one substrate drawn in a pattern with a sealant closed, the other substrate is placed on one substrate, and the upper and lower substrates are brought close to each other in a reduced-pressure atmosphere. There is something to stick together.

ところで、基板同士を貼り合せる装置として、特許文献1に記載のように、加圧力を加える前に上側基板を保持する方法として、大気中で粘着手段を用いて上基板を保持し、その後、チャンバ内を減圧した後、基板間の間隔を狭めて貼り合せる装置が開示されている。また、具体的な実施例として、粘着手段は粘着シートを用いる方法と、加圧板内に開口部を設けて、その開口部を粘着部材が上下するよう、加圧板上部にアクチュエータを設けた構成が開示されている。   By the way, as an apparatus for bonding substrates together, as described in Patent Document 1, as a method of holding the upper substrate before applying pressure, the upper substrate is held using an adhesive means in the atmosphere, and then the chamber An apparatus is disclosed in which the interior is depressurized and then the substrates are bonded together with a narrow interval between the substrates. As a specific embodiment, the adhesive means includes a method using an adhesive sheet, and a configuration in which an opening is provided in the pressure plate, and an actuator is provided above the pressure plate so that the adhesive member moves up and down the opening. It is disclosed.

特開2001−133745号公報JP 2001-133745 A

上記従来技術では、加圧板側に粘着部材を設けて支持することが開示されているが、下側のテーブルに関しては詳細の記載はないが加圧板と同じように粘着部材を用いて支持するものと考えられる。ところで、粘着部材を用いて上下両基板を保持して、加圧板を降下させて基板同士を貼り合せると、粘着部材は、上下方向には確実に保持することができるが、前後左右(水平方向)に不均一な力が作用すると、簡単に位置ずれを起こしてしまうという問題が発生する。   In the above prior art, it is disclosed that an adhesive member is provided and supported on the pressure plate side. However, although there is no detailed description regarding the lower table, it is supported using the adhesive member in the same manner as the pressure plate. it is conceivable that. By the way, if both the upper and lower substrates are held using the adhesive member, and the pressure plates are lowered and the substrates are bonded together, the adhesive member can be securely held in the vertical direction, When a non-uniform force is applied to (), a problem arises that the position is easily displaced.

特に基板サイズが大型化すると、貼り合わせ時に均一に力が作用せず、基板に水平方向に力が作用する場合がある。また、基板間を貼り合せるためのシール部材の塗布状態が不均一な場合均一に力を作用させても、基板には水平方向に力が作用する場合がある。粘着保持している場合は、このように水平方向に力が作用すると基板間が水平方向にずれるという問題が発生する。   In particular, when the substrate size is increased, a force does not act uniformly at the time of bonding, and a force may act on the substrate in the horizontal direction. Further, when the application state of the sealing member for bonding the substrates is not uniform, even if a force is applied uniformly, the force may be applied to the substrate in the horizontal direction. In the case where the adhesive is held, there is a problem that when the force is applied in the horizontal direction, the substrates are shifted in the horizontal direction.

また、上下基板共に粘着部材を用いて全面保持した場合、基板は粘着材の表面にならいうねりが発生し、この状態で貼り合わされるためうねりが矯正されないまま貼り合わされることになる。これにより表示むらや、シールやぶれ等が発生し不良となってしまう。   Further, when the upper and lower substrates are held on the entire surface using the adhesive member, the substrate is undulated on the surface of the adhesive material, and is bonded in this state, so that the undulation is not corrected. As a result, display unevenness, seals, blurring, and the like occur, resulting in failure.

それゆえ本発明の目的は、基板サイズが大型化、薄板化しても、基板支持に粘着保持方式を用いても水平方向に基板間のずれを発生せず、且つうねりを矯正し、高精度に貼り合わせの可能な基板貼り合わせ装置を提供することにある。   Therefore, the object of the present invention is to prevent the deviation between the substrates in the horizontal direction even when the substrate size is increased and thinned, or the adhesive holding method is used for supporting the substrate, and the undulation is corrected and the high accuracy. An object of the present invention is to provide a substrate bonding apparatus capable of bonding.

上記目的を達成するために、本発明では、剛体で構成された平坦なテーブルに複数の粘着パッドと、複数の摩擦パッドを配置し、平坦なテーブルに基板を置くことで、うねりを矯正し、粘着パッドと摩擦パッドで基板を保持し貼合せを行なうようにしたものである。   In order to achieve the above object, in the present invention, a plurality of adhesive pads and a plurality of friction pads are arranged on a flat table made of a rigid body, and the substrate is placed on the flat table, thereby correcting the swell, The substrate is held by an adhesive pad and a friction pad and bonded.

吸引吸着と粘着パッド及び摩擦パッドを併用することで、真空状態で上下基板を粘着パッドで支持して加圧力を加えたときに、加圧力の不均一又は接着剤の不均一等により発生する水平方向の力による、基板の位置ずれを、摩擦パッドにより防止して、高精度に基板貼り合せを行うことができる。また、ずれの発生がほとんどなくなるために、加圧時に基板間の位置補正を繰り返し行う必要がなくなり、作業時間を短縮することが可能となる。   By using suction suction together with adhesive pad and friction pad, horizontal pressure generated due to non-uniform pressure or adhesive non-uniformity when pressure is applied while supporting the upper and lower substrates with vacuum pads in a vacuum state The positional displacement of the substrate due to the direction force can be prevented by the friction pad, and the substrates can be bonded with high accuracy. Further, since almost no deviation occurs, there is no need to repeatedly perform position correction between the substrates at the time of pressurization, and the working time can be shortened.

以下、図面を用いて本発明の一実施例を説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

図1に本発明の基板貼合せ装置の一実施例の部分断面図を示す。   FIG. 1 shows a partial cross-sectional view of one embodiment of a substrate bonding apparatus of the present invention.

図1において、本発明になる基板組立装置は、下チャンバ部T1と上チャンバ部T2から構成され、下チャンバ部T1の下側には、図示していないXYθ駆動機構が備えられている。このXY駆動機構により、下チャンバ部T1は、図面上で左右のX軸方向と、X軸と直交するY軸方向に往来できるようになっている。また、θ駆動機構により、シャフト2から真空シール3を介して下基板1aを搭載するテーブル4を下チャンバユニット5に対して水平に回動可能としてある。テーブル4には複数の基板保持機構が設けてある。   1, the substrate assembly apparatus according to the present invention includes a lower chamber portion T1 and an upper chamber portion T2, and an XYθ drive mechanism (not shown) is provided below the lower chamber portion T1. With this XY drive mechanism, the lower chamber portion T1 can come and go in the left and right X-axis directions and the Y-axis direction orthogonal to the X-axis in the drawing. Further, the table 4 on which the lower substrate 1 a is mounted from the shaft 2 through the vacuum seal 3 can be rotated horizontally with respect to the lower chamber unit 5 by the θ drive mechanism. The table 4 is provided with a plurality of substrate holding mechanisms.

この基板保持機構は、プレート41aとその上に接着固定された粘着部材である粘着シート42a及び上下駆動軸60とその駆動機構から構成された複数の粘着パッドからなる。すなわち、プレート41aは、上下駆動軸60によって図示していない駆動機構で上下に移動可能に設けてある。また、テーブル4には複数の吸引口17が設けてあり、この吸引口は負圧供給通路に連結されていて、供給通路には図示していない負圧源又は正圧源に切換え弁を介して接続されている。下基板1aは、テーブル4上に設けた基板保持機構上に搭載される。搭載された下基板1aは、テーブル面に設けた複数の吸引口17に負圧を供給することで吸引吸着される。吸引吸着されると共に、粘着シート42aを設けたプレート41aを駆動(上昇)させて、粘着シート42aが下基板1aのテーブル搭載面側に予め設定した押し付け力で押し付けることで粘着固定される。   The substrate holding mechanism includes a plate 41a, a pressure-sensitive adhesive sheet 42a, which is a pressure-sensitive adhesive member fixed on the plate 41a, a vertical drive shaft 60, and a plurality of pressure-sensitive adhesive pads composed of the drive mechanism. That is, the plate 41 a is provided so as to be movable up and down by a drive mechanism (not shown) by the vertical drive shaft 60. The table 4 is provided with a plurality of suction ports 17, which are connected to a negative pressure supply passage. The supply passage is connected to a negative pressure source or a positive pressure source (not shown) via a switching valve. Connected. The lower substrate 1 a is mounted on a substrate holding mechanism provided on the table 4. The mounted lower substrate 1a is sucked and sucked by supplying negative pressure to a plurality of suction ports 17 provided on the table surface. While being sucked and adsorbed, the plate 41a provided with the adhesive sheet 42a is driven (raised), and the adhesive sheet 42a is adhesively fixed by pressing it against the table mounting surface side of the lower substrate 1a with a preset pressing force.

またテーブル4の端部側には摩擦パッド70が設けてある。図2にテーブル面の粘着シート42aと摩擦パッド70の配置例を示す。図2(a)はテーブルの外周側(基板の外周側)に摩擦パッド70(摩擦シート)を周囲を取り囲むように環状に設けた例を示す。この場合全周を取り囲まずに、一部に切れ目を設けたほうが、吸引吸着時に基板中央部側に空気が残留することはない。即ち、図2(b)のように円形又は四角形の摩擦パッド70を複数所定の間隔を開けて配置することで吸着保持時に基板中央側に空気の残留が発生にくい。また図2(b)のように摩擦パッド70を外周側に設けるだけでなく、粘着パッド間にも複数配置することにより、摩擦パッド70の効果を増すことができる。   A friction pad 70 is provided on the end side of the table 4. FIG. 2 shows an arrangement example of the adhesive sheet 42a and the friction pad 70 on the table surface. FIG. 2A shows an example in which a friction pad 70 (friction sheet) is provided in an annular shape so as to surround the periphery on the outer peripheral side of the table (the outer peripheral side of the substrate). In this case, air is not left on the center side of the substrate at the time of suction and adsorption if a cut is provided in a part without surrounding the entire circumference. That is, as shown in FIG. 2B, by arranging a plurality of circular or square friction pads 70 at predetermined intervals, it is difficult for air to remain on the center side of the substrate during suction holding. In addition to providing the friction pads 70 on the outer peripheral side as shown in FIG. 2B, the effect of the friction pads 70 can be increased by arranging a plurality of friction pads 70 between the adhesive pads.

図3には粘着シート42aの表面の形状の一例を示す。本実施例では粘着シート42aは略6角形の凸部(突起)を複数設けた構成としてある。この6角形の各角部は切り欠かれた状態として、真空にした場合に内部(凹部)に残留空気が発生しないようにしてある。なお凸部の配置形状は6角系に限らず3画以上の多角形に構成し各角部を切り落とした形状とすれば確実に基板を保持することができる。   FIG. 3 shows an example of the shape of the surface of the adhesive sheet 42a. In this embodiment, the pressure-sensitive adhesive sheet 42a has a configuration in which a plurality of substantially hexagonal convex portions (projections) are provided. Each corner of the hexagon is cut out so that no residual air is generated in the interior (recessed portion) when evacuated. In addition, the arrangement | positioning shape of a convex part is not restricted to a hexagonal system, If it is comprised in the polygon of 3 or more strokes, and it is set as the shape which cut off each corner | angular part, a board | substrate can be held reliably.

上チャンバ部T2は、上チャンバユニット6と、その内部に加圧板7を設けた構成となっており、上チャンバユニット6と加圧板7とはそれぞれ独立して上下動できる構造になっている。即ち、上チャンバユニット6は、リニアブッシュと真空シールを内蔵したハウジング8を有しており、シャフト9をガイドとして図示しない架台に設けられた柱を跨いで設けたフレームに固定されたシリンダにより上下のZ軸方向に移動する。また、加圧板7はシャフト9に設けた駆動装置(図示せず)により上下(Z軸方向)に移動する。また、加圧板7のテーブル4に対向する面側には、加圧板用の基板保持機構が設けてある。この基板保持機構は加圧板7側に鉄製プレート41bがテーブル4側に粘着シート42bを設けた構成としてある。   The upper chamber portion T2 has a configuration in which an upper chamber unit 6 and a pressure plate 7 are provided therein, and the upper chamber unit 6 and the pressure plate 7 can move up and down independently. That is, the upper chamber unit 6 has a housing 8 incorporating a linear bush and a vacuum seal, and is vertically moved by a cylinder fixed to a frame provided across a column provided on a gantry (not shown) with a shaft 9 as a guide. Move in the Z-axis direction. The pressure plate 7 is moved up and down (Z-axis direction) by a driving device (not shown) provided on the shaft 9. A substrate holding mechanism for the pressure plate is provided on the surface of the pressure plate 7 that faces the table 4. This substrate holding mechanism has a structure in which an iron plate 41b is provided on the pressure plate 7 side and an adhesive sheet 42b is provided on the table 4 side.

加圧板7には図示していないが吸引吸着用の吸引口が複数設けてある。この吸引口は基板保持機構である鉄製プレート41bと粘着シート42bにも連通するように設けてある。また、上基板1bは、粘着シート42bの下面に設けた吸引口に吸引吸着される。なお、吸引口は、加圧板側に設けた配管の一端側が接続され、この配管の他端側には図示していないバルブを介して負圧源が接続されている。この負圧源から負圧を供給することで、上基板1bが粘着シート42b面に吸引吸着され、粘着により固定される構造になっている。   Although not shown, the pressure plate 7 is provided with a plurality of suction ports for suction and suction. This suction port is also provided so as to communicate with the iron plate 41b and the adhesive sheet 42b which are substrate holding mechanisms. The upper substrate 1b is sucked and adsorbed by a suction port provided on the lower surface of the adhesive sheet 42b. The suction port is connected to one end of a pipe provided on the pressure plate side, and a negative pressure source is connected to the other end of the pipe via a valve (not shown). By supplying a negative pressure from the negative pressure source, the upper substrate 1b is sucked and adsorbed on the surface of the adhesive sheet 42b and fixed by adhesion.

この加圧板側の基板保持機構は、加圧板7内に配設した複数のマグネットと、位置合わせ用のストッパ44bと、加圧板7に設けたブラケット46bを介して鉄製プレート41bの端面を押す押しねじ45bによって加圧板7に位置決めされ保持される。   This pressure plate side substrate holding mechanism pushes the end surface of the iron plate 41b through a plurality of magnets arranged in the pressure plate 7, a positioning stopper 44b, and a bracket 46b provided on the pressure plate 7. The pressure plate 7 is positioned and held by the screw 45b.

XYθ駆動機構上の下チャンバ部T1が上チャンバー部T2の直下に移動して上チャンバユニット6が下降すると、下チャンバユニット5の周りに配置してあるOリング12に上チャンバユニット6のフランジが接触して一体となる。これにより、真空チャンバとして機能する状態になる。ここで、下チャンバユニット5の周囲に設置されたボールベアリング13は、真空によるOリング12のつぶれ量を調整するもので、上下方向の任意の位置に設定可能となっている。Oリング12のつぶれ量が真空チャンバ内を所定の減圧状態に保つことができ、かつ、最大の弾性が得られるように、ボールベアリング13の位置を設定する。チャンバ内を減圧することにより発生する大きな力は、ボールベアリング13を介して下チャンバユニット5が受けている。そのため、後述する上下基板の貼り合わせ時に下チャンバ部T1をOリング12の弾性範囲内で容易に微動させ精密に位置決めすることができる。   When the lower chamber T1 on the XYθ drive mechanism moves directly below the upper chamber T2 and the upper chamber unit 6 is lowered, the flange of the upper chamber unit 6 is attached to the O-ring 12 arranged around the lower chamber unit 5. Contact and become one. Thereby, it will be in the state which functions as a vacuum chamber. Here, the ball bearing 13 installed around the lower chamber unit 5 adjusts the amount of collapse of the O-ring 12 by vacuum, and can be set at an arbitrary position in the vertical direction. The position of the ball bearing 13 is set so that the collapse amount of the O-ring 12 can keep the inside of the vacuum chamber in a predetermined reduced pressure state and the maximum elasticity is obtained. A large force generated by reducing the pressure in the chamber is received by the lower chamber unit 5 via the ball bearing 13. Therefore, the lower chamber portion T1 can be easily finely moved within the elastic range of the O-ring 12 and precisely positioned when the upper and lower substrates to be described later are bonded together.

ハウジング8は、上チャンバユニット6が下チャンバユニット5と合体して真空チャンバを形成し、内部を減圧することで上チャンバユニットが変形しても、シャフト9に対し圧力漏れを起こさないで上下動できるように真空シールを内蔵している。このため、真空チャンバの変形がシャフト9に与える力を吸収することができ、シャフト9に支持された加圧板7の変形がほぼ防止できる。このため、加圧板7の下面に粘着シート42bにより貼り付けて固定された上基板1bと、テーブル4上の粘着シート42aに保持された下基板1aとを平行を保った状態で貼り合せが可能となる。尚、前述のように加圧板7の上下動は、シャフト9の上部に設置された図示を省略した駆動機構で行う。   The housing 8 moves up and down without causing a pressure leak with respect to the shaft 9 even if the upper chamber unit is deformed by depressurizing the inside by forming the vacuum chamber by combining the upper chamber unit 6 with the lower chamber unit 5. Built-in vacuum seal so that you can. For this reason, the force which the deformation | transformation of a vacuum chamber gives to the shaft 9 can be absorbed, and the deformation | transformation of the pressurization plate 7 supported by the shaft 9 can be prevented substantially. For this reason, it is possible to bond the upper substrate 1b, which is bonded and fixed to the lower surface of the pressure plate 7 with the adhesive sheet 42b, and the lower substrate 1a, which is held on the adhesive sheet 42a on the table 4, in a parallel state. It becomes. As described above, the pressure plate 7 is moved up and down by a drive mechanism (not shown) installed on the upper portion of the shaft 9.

上チャンバユニット6の側面には図示していない真空配管が設けてあり、この配管は、図示していない真空バルブと配管ホースで負圧源に接続されている。これらは真空チャンバ内を所定圧に減圧する時に使用される。また、同様に上チャンバ側にはリークバルブが設けてある。このリークバルブは、真空チャンバ内の真空(減圧)度を増圧方向で任意に調整するために設けてある。さらに真空チャンバ内を大気圧に戻すために、ベントバルブを備えたチューブが設けてあり、これにより窒素ガス(N)やクリーンドライエアー等の圧力源から圧縮気体が供給される。 A vacuum pipe (not shown) is provided on the side surface of the upper chamber unit 6, and this pipe is connected to a negative pressure source by a vacuum valve and a pipe hose (not shown). These are used when the pressure in the vacuum chamber is reduced to a predetermined pressure. Similarly, a leak valve is provided on the upper chamber side. This leak valve is provided to arbitrarily adjust the degree of vacuum (decompression) in the vacuum chamber in the pressure increasing direction. Further, in order to return the inside of the vacuum chamber to the atmospheric pressure, a tube provided with a vent valve is provided, so that compressed gas is supplied from a pressure source such as nitrogen gas (N 2 ) or clean dry air.

その他に、基板の位置合せ用に画像認識カメラ等が設けてある。   In addition, an image recognition camera or the like is provided for substrate alignment.

また、加圧板7には、夫々に設けた粘着シート42bを基板面から剥がすため、剥離機構を設けてある。この剥離機構は加圧板7の内部に、加圧面側に突出させた複数の押しピン48を取り付けたピン支持板55を、加圧板7の加圧面板7nに設けた押しバネ支持ピン56押しバネ54とピン支持板用ストッパ53によって上下に可動可能なように取り付けてある。このピン支持板55の上側(加圧面側とは反対の面側)に受板57が設けてあり、この受板57部分を加圧板を駆動するシャフト9に設けた駆動板に取り付けたシリンダ50により伸び縮みするピン支持押し棒51を押すことで、押しピン48で基板1面を押して粘着部材42bを基板面から剥離するようにしたものである。また、ピン支持板押し棒51と上チャンバンユニット6との間にもシール部材52が設けてあり、チャンバ内の減圧状態を保持できる。   Further, the pressure plate 7 is provided with a peeling mechanism in order to peel the adhesive sheets 42b provided respectively from the substrate surface. In this peeling mechanism, a pin support plate 55 provided with a plurality of push pins 48 projecting to the pressure surface side inside the pressure plate 7 is provided on a pressure spring plate 56 n of the pressure plate 7. 54 and a pin support plate stopper 53 so as to be movable up and down. A receiving plate 57 is provided on the upper side of the pin support plate 55 (on the side opposite to the pressing surface side), and the cylinder 50 is attached to the driving plate provided on the shaft 9 for driving the pressing plate. By pressing the pin support push rod 51 that expands and contracts by the above, the surface of the substrate 1 is pushed by the push pin 48, and the adhesive member 42b is peeled off from the substrate surface. Further, a seal member 52 is also provided between the pin support plate push bar 51 and the upper chamber unit 6 so that the decompressed state in the chamber can be maintained.

尚、上基板1bは、粘着シート42bの下面にその粘着作用で加圧板7の下面に吸引吸着をしなくても密着した形で保持できるようになっている。即ち、粘着シート42bは、上基板1bを下基板1aに対して水平に対向させるべく保持できるように、上基板1bの大きさ、形状に合せて、適宜な粘着面積や間隔、位置で形成されている。また、本実施例では、下基板1aもテーブル4に対して上基板と同様の支持構造となっている。   The upper substrate 1b can be held in close contact with the lower surface of the pressure-sensitive adhesive sheet 42b without being sucked and sucked to the lower surface of the pressure plate 7 by its adhesive action. That is, the adhesive sheet 42b is formed with an appropriate adhesive area, interval, and position in accordance with the size and shape of the upper substrate 1b so that the upper substrate 1b can be held horizontally facing the lower substrate 1a. ing. In the present embodiment, the lower substrate 1 a has a support structure similar to that of the upper substrate with respect to the table 4.

次に、基板を貼り合わせる工程について図4を用いて説明する。図4は貼り合せ手順のフローチャートである。まず、上基板1bはロボットハンド等で搬入し(S1)加圧板7の下部にある粘着シート42bに対して粘着と吸引吸着で保持される(S2)。なおこのように、吸引口に負圧を印加して吸引吸着すると共に、粘着シート42bに粘着して保持するようにしたため、吸引吸着しないで粘着だけで基板を保持する場合に比べて、吸引用の負圧の影響で基板と粘着シートとの間に空気層の残る確率が低減される。もし、空気層のある状態から基板周囲を減圧した場合、粘着シート42bと上基板1bの間に残った空気が膨張し、粘着力が低下して上基板1bが落下する可能性がある。先に説明した実施形態では粘着シートの基板と接する面は平坦な状態としている。そのため、更に基板落下に対する安全性を上げるには、粘着シート面に基板より大きい範囲で凹部が基板外部に連通するように複数の凸部を形成する。これにより、負圧が粘着面に作用して残留空気層ができないようにすると共に、もし、残留空気層がある場合でも、周囲を減圧することにより残留空気層が膨張しても、粘着面の凹部から空気が基板の外に逃げ易くしたものである。この方法では、基板を吸引吸着するための吸引口は凹面側に形成することが好ましい。他の方法として、凹凸や溝の範囲を基板の外周よりもやや小さく形成し、かつ吸引口を凹面に形成し空気を凹面から吸引することにより、粘着部材の凸部と基板間に吸引力による力が作用し確実に粘着力が基板に作用するようにしてもよい。これにより、基板落下を防止することもできる。この場合、凸面にも吸引口を形成すると、凸面に残って膨張した空気が凹面から吸引されるだけでなく、凸面からも吸引されるので、より効果的になる。   Next, the process of bonding the substrates will be described with reference to FIG. FIG. 4 is a flowchart of the bonding procedure. First, the upper substrate 1b is carried in by a robot hand or the like (S1), and is held by adhesion and suction adsorption to the adhesive sheet 42b under the pressure plate 7 (S2). As described above, since suction is applied by applying a negative pressure to the suction port and the adhesive sheet 42b is adhered and held, suction is performed as compared with the case where the substrate is held only by adhesion without being sucked and absorbed. The probability of the air layer remaining between the substrate and the adhesive sheet is reduced due to the negative pressure. If the pressure around the substrate is reduced from a state where there is an air layer, the air remaining between the pressure-sensitive adhesive sheet 42b and the upper substrate 1b may expand, and the pressure-sensitive adhesive force may be reduced, causing the upper substrate 1b to fall. In the embodiment described above, the surface of the adhesive sheet that contacts the substrate is in a flat state. Therefore, in order to further increase the safety against dropping the substrate, a plurality of convex portions are formed on the adhesive sheet surface so that the concave portions communicate with the outside of the substrate within a range larger than the substrate. This prevents negative pressure from acting on the adhesive surface to create a residual air layer, and even if there is a residual air layer, even if the residual air layer expands by decompressing the surroundings, The air easily escapes from the recesses to the outside of the substrate. In this method, the suction port for sucking and sucking the substrate is preferably formed on the concave surface side. As another method, by forming a range of irregularities and grooves slightly smaller than the outer periphery of the substrate, forming a suction port on the concave surface, and sucking air from the concave surface, a suction force is generated between the convex portion of the adhesive member and the substrate. A force may be applied to ensure that the adhesive force acts on the substrate. Thereby, a board | substrate fall can also be prevented. In this case, if the suction port is formed on the convex surface, the air remaining on the convex surface and expanded is sucked not only from the concave surface but also from the convex surface, which is more effective.

下基板1aも、ロボット等で搬入し(S3)テーブル4の面上に載置され、その後、真空吸着力及び粘着シート42bを設けたプレート41aをテーブル面上に突出する程度まで上昇させ粘着保持すると共に、真空吸着も用いて固定される(S4)。本実施形態では、下基板側に、液晶20滴下しさらに周囲をシールするための接着剤19が予め塗布されている。ここでも、基板周囲を減圧した場合、粘着シート42aと下基板1aの間に残った空気が膨張し、下基板1aが暴れる可能性があるため、上基板1bの場合と同様に粘着シート面に凸部や溝を形成する。さらに、基板1aは摩擦パッド70上に位置するように載置してある。   The lower substrate 1a is also carried in by a robot or the like (S3) and placed on the surface of the table 4, and then the plate 41a provided with the vacuum suction force and the adhesive sheet 42b is raised to the extent that it protrudes on the table surface to hold the adhesive. At the same time, it is fixed using vacuum suction (S4). In the present embodiment, an adhesive 19 for dropping the liquid crystal 20 and sealing the periphery is applied in advance to the lower substrate side. Again, when the pressure around the substrate is reduced, the air remaining between the pressure-sensitive adhesive sheet 42a and the lower substrate 1a expands, and the lower substrate 1a may be violated. Protrusions and grooves are formed. Further, the substrate 1 a is placed so as to be positioned on the friction pad 70.

この状態から図1に示すように、XYθ駆動機構上の下チャンバ部T1が上チャンバ部T2の直下に移動(S5)する。下基板1aと上基板1bが対向し、上チャンバユニット6を下降させ、下チャンバユニット5の周りに配置してあるOリング12に上チャンバユニット6のフランジを接触させ上下チャンバ部T1、T2を一体にする(S6)。その後、真空配管から減圧排気を行う(S7)。上チャンバユニット6と下チャンバユニット5が一体となった真空チャンバ内の減圧が進むにつれ、加圧板7から上基板1bを吸着する減圧度と真空チャンバ内の減圧度の差が小さくなり、加圧板7からの吸引吸着作用は無くなる。しかし、上基板1bは、粘着シート42bにより粘着保持されている。この時、粘着シート42bの粘着面は、上記したような凸部や溝が形成されているので、減圧中に空気の膨張による粘着力の低下や上基板1bが落下するという問題は起こらない。また、下基板1aに対しても粘着シート42aの粘着面も上記したような凸部や溝が形成されているので、減圧中に空気の膨張による粘着力の低下は発生しない。さらに、摩擦パッド70が基板の外周部側に設けてあるため粘着と摩擦パッド70の作用で下基板1aの暴れは発生しない。   From this state, as shown in FIG. 1, the lower chamber portion T1 on the XYθ drive mechanism moves immediately below the upper chamber portion T2 (S5). The lower substrate 1a and the upper substrate 1b face each other, the upper chamber unit 6 is lowered, the flange of the upper chamber unit 6 is brought into contact with the O-ring 12 arranged around the lower chamber unit 5, and the upper and lower chamber portions T1 and T2 are moved. It unites (S6). Thereafter, vacuum exhaust is performed from the vacuum pipe (S7). As the pressure reduction in the vacuum chamber in which the upper chamber unit 6 and the lower chamber unit 5 are integrated proceeds, the difference between the pressure reduction degree that adsorbs the upper substrate 1b from the pressure plate 7 and the pressure reduction degree in the vacuum chamber becomes smaller. The suction adsorption action from 7 disappears. However, the upper substrate 1b is adhesively held by the adhesive sheet 42b. At this time, since the above-mentioned convex portions and grooves are formed on the pressure-sensitive adhesive surface of the pressure-sensitive adhesive sheet 42b, problems such as a decrease in pressure-sensitive adhesive force due to the expansion of air and a drop of the upper substrate 1b do not occur during decompression. Moreover, since the above-mentioned convex part and groove | channel are formed also in the adhesive surface of the adhesive sheet 42a with respect to the lower board | substrate 1a, the fall of the adhesive force by expansion | swelling of air does not generate | occur | produce during pressure reduction. Furthermore, since the friction pad 70 is provided on the outer peripheral side of the substrate, the lower substrate 1a does not run out due to the action of the adhesive and the friction pad 70.

さて、真空チャンバ内が所定の減圧度に達したら、上下両基板1b、1aの位置合わせを行いながらシャフト9上の図示していない上下駆動機構を動作させ加圧板7を降下させ、上下両基板1b、1aを所望の加圧力で貼り合わせる(S8)。   When the inside of the vacuum chamber reaches a predetermined degree of decompression, the upper and lower substrates 1b and 1a are aligned, the vertical drive mechanism (not shown) on the shaft 9 is operated to lower the pressure plate 7, and the upper and lower substrates are lowered. 1b and 1a are bonded together with a desired pressure (S8).

因みに、基板同士の位置合わせは、まず、上チャンバユニット6に設けた画像認識カメラで上下各基板に設けられている位置合わせマークを読み取る。画像処理部では、カメラより送られてきた画像信号を画像処理してマーク位置を計測し、下チャンバT1の図示していないXYθ駆動機構を微動させて、高精度な位置合わせを行なう。この微動において、Oリング12が極端に変形しないで所望の減圧状態が維持されるように、ボールベアリング13が上下チャンバユニット6、5の間隔を維持している。   Incidentally, in the alignment between the substrates, first, the alignment marks provided on the upper and lower substrates are read by the image recognition camera provided in the upper chamber unit 6. The image processing unit performs image processing on the image signal sent from the camera to measure the mark position, and finely moves an XYθ drive mechanism (not shown) of the lower chamber T1 to perform high-precision alignment. In this fine movement, the ball bearing 13 maintains the space between the upper and lower chamber units 6 and 5 so that a desired reduced pressure state is maintained without the O-ring 12 being extremely deformed.

加圧板7を下降させて貼り合せを行うときに、テーブル4に摩擦パッド70を設けていないと、基板の押し付け力の不均一が発生した場合や、接着剤19が均一に塗布されていないと基板に水平方向に力が作用して基板の位置ずれを発生する。すなわち、粘着力では上下方向には強固に基板を保持することは出来るが前後左右方向(水平方向)は簡単に移動しやすい。このため、粘着保持する場合基板の水平方向の移動を防止するために摩擦パッド70が必要となるものである。   When bonding is performed by lowering the pressure plate 7, if the friction pad 70 is not provided on the table 4, if the pressing force of the substrate is not uniform or the adhesive 19 is not applied uniformly. A force is applied to the substrate in the horizontal direction to cause a displacement of the substrate. That is, the adhesive force can hold the substrate firmly in the vertical direction, but easily moves in the front-rear and left-right directions (horizontal direction). For this reason, when the adhesive is held, the friction pad 70 is required to prevent the substrate from moving in the horizontal direction.

貼り合わせ終了後に上基板側、即ちセルから粘着シート42bを剥離する時の動作に移る。まず、スポットUV装置で基板を仮固定して、上基板1bに対し、アクチュエータ50により押し軸51を下降させ、ピン支持板55に設けた受板57を押すことによって、複数の押ピン48を所定の圧力で貼り合わされた上基板1b面を加圧し(S9)、その状態で加圧板7を上昇させる(S10)。この時、押し軸48は、セルpcの上基板1bを所定の圧力で加圧しながら下方に押し付けているので、上基板1bから粘着シート42bを剥がすことができる(この剥離方法を以後、加圧剥離と呼ぶ)(S11)。この後、押し軸51を上昇させセルpcの上基板1bから離す(S12)。次にチャンバ内を大気に戻し上チャンバユニット6を上昇させる(S13)。残ったセルpcは、下側の駆動軸60を下降させ粘着シート42aをテーブル面より下側に移動させることによって剥がすことができる(S14)。その後、下チャンバを横移動し貼り合せた液晶基板(液晶セルpc)を搬出する(S15)。   After the bonding is completed, the operation proceeds to the operation for peeling the adhesive sheet 42b from the upper substrate side, that is, the cell. First, the substrate is temporarily fixed by a spot UV device, the push shaft 51 is lowered by the actuator 50 with respect to the upper substrate 1b, and the receiving plate 57 provided on the pin support plate 55 is pushed, whereby a plurality of push pins 48 are formed. The upper substrate 1b surface bonded with a predetermined pressure is pressurized (S9), and the pressure plate 7 is raised in this state (S10). At this time, since the push shaft 48 presses the upper substrate 1b of the cell pc downward while pressing it with a predetermined pressure, the adhesive sheet 42b can be peeled off from the upper substrate 1b (this peeling method will be referred to as pressurization thereafter). (Referred to as peeling) (S11). Thereafter, the push shaft 51 is raised and separated from the upper substrate 1b of the cell pc (S12). Next, the inside of the chamber is returned to the atmosphere, and the upper chamber unit 6 is raised (S13). The remaining cell pc can be peeled off by lowering the lower drive shaft 60 and moving the adhesive sheet 42a below the table surface (S14). Thereafter, the bonded liquid crystal substrate (liquid crystal cell pc) is moved out of the lower chamber and unloaded (S15).

また他の方法として、貼合せ終了後、(スポットUVにより仮止めして、)上下基板が接触した状態のまま、大気開放を行なう。大気圧は粘着の凹部があるため、基板全面に均一に掛かかり、上下基板は最終ギャップまで加圧される。ギャップが狭まる時の上基板の移動は、加圧テーブル側の粘着の弾性により、加圧テーブルが移動しなくてもシール、液晶のつぶれ具合に応じて追従が可能である。大気解放後チャンバ内が所定の圧力まで上昇したところで、下粘着パッドを下降させ剥離する。下基板剥離後、上基板1bに対し、アクチュエータ50により押し軸51を下降させ、上基板から0.1mm離れた位置で停止させる。次に押しピンの位置を固定したまま、加圧テーブルを上昇させ貼り合わせた基板を加圧テーブルの粘着シートから剥離を行なう。   As another method, after the pasting, the atmosphere is released while the upper and lower substrates are in contact with each other (temporarily fixed by spot UV). Since the atmospheric pressure has an adhesive recess, it is uniformly applied to the entire surface of the substrate, and the upper and lower substrates are pressurized to the final gap. The movement of the upper substrate when the gap is narrowed can be followed according to the collapse of the seal and the liquid crystal even if the pressure table does not move due to the elasticity of the adhesive on the pressure table side. When the inside of the chamber rises to a predetermined pressure after being released to the atmosphere, the lower adhesive pad is lowered and peeled off. After the lower substrate is peeled off, the push shaft 51 is lowered by the actuator 50 with respect to the upper substrate 1b and stopped at a position 0.1 mm away from the upper substrate. Next, with the position of the push pin fixed, the pressure table is raised and the bonded substrate is peeled from the pressure-sensitive adhesive sheet of the pressure table.

以上のように、本実施例では加圧板側は粘着シートを取付けプレートに貼り付けて、取付けプレートを加圧板に固定支持する方式を、テーブル側は上下駆動軸に設けた粘着シートを上下して支持する方式で説明した。尚、先の実施例では加圧板側には摩擦パッドを設けていないが、加圧板の基板端部側に摩擦パッドを複数設けると、加圧時にさらに基板の水平方向の移動を防止することが可能となり、高精度の貼り合せを短持間に行なえるようになる。   As described above, in this embodiment, the pressure plate side is attached to the mounting plate and the mounting plate is fixedly supported on the pressure plate, and the table side is moved up and down the pressure sensitive sheet provided on the vertical drive shaft. It explained by the method of supporting. In the previous embodiment, the friction pad is not provided on the pressure plate side. However, if a plurality of friction pads are provided on the substrate end side of the pressure plate, further movement of the substrate in the horizontal direction during pressurization can be prevented. It becomes possible, and high-precision bonding can be performed in a short time.

また、加圧板7もテーブル4に設けたように複数の粘着パッドと複数の摩擦パッドを配置した構成とすると良い。さらに、摩擦パッドもテーブル又は加圧板の中心を向く方向に傾斜させて配置すると、基板を設置したときに、中心側に向かって力が作用し、横ずれを確実に防ぐことができる。   Further, the pressure plate 7 may be configured to include a plurality of adhesive pads and a plurality of friction pads as provided on the table 4. Furthermore, if the friction pad is also inclined and arranged in a direction toward the center of the table or the pressure plate, when the substrate is installed, a force acts toward the center side, and the lateral displacement can be reliably prevented.

以上のように、本発明では、加圧板及びテーブルの少なくともいづれか一方に複数の吸着孔からなる吸引吸着機構と、シート状の粘着部材と摩擦パッドを備えた基板保持機構を設け、大気中で基板を吸着保持すると共に粘着保持させ、チャンバ内を減圧していく過程で吸引吸着力が減少しても粘着力で基板を保持し、所定の減圧状態で基板を加圧した場合に、水平方向の力が作用しても、基板同士のずれが発生せず、確実に精度良く基板の一次貼り合せを行うことができる。   As described above, in the present invention, at least one of the pressure plate and the table is provided with the suction suction mechanism including a plurality of suction holes, and the substrate holding mechanism including the sheet-like adhesive member and the friction pad, and the substrate in the atmosphere. If the substrate is held with adhesive force even if the suction adsorption force decreases during the process of depressurizing the inside of the chamber, the horizontal Even if a force is applied, the substrates do not deviate from each other, and the primary bonding of the substrates can be performed with high accuracy.

さらにまた、一次貼り合せ終了後、複数の押しピンを備えた剥離機構を用いて加圧板(粘着部材)から基板を剥離して、その後大気を導入することで2次加圧することができ、2次加圧後テーブル面から粘着パッドをテーブル下部側に引き込むことで粘着パッドから基板を確実に剥離することが可能となる。   Furthermore, after the primary bonding is completed, the substrate can be peeled off from the pressure plate (adhesive member) using a peeling mechanism having a plurality of push pins, and then the atmosphere can be secondarily pressurized by introducing air. By pulling the adhesive pad from the table surface to the lower side of the table after the next pressurization, the substrate can be reliably peeled from the adhesive pad.

なお、加圧状態を保持した状態で、大気を導入して2次加圧を実行する。この時粘着保持面にはそれぞれ、気体が通過できるように切り欠き部が設けてあり、この部分から大気が導入されて基板面に大気圧が加わり、2次加圧をおこなうことができる。その後、テーブル面から粘着パッドを引き込み剥離して、加圧板側から剥離ピンを基板面から0.1mmの位置に移動して、その状態で加圧板を持ち上げることで加圧板面(粘着面)から基板(セル)を剥がすことができる。このように、基板から粘着部材を剥がす方法が複数あるが、出来上がったセルを損傷することなしに粘着部材を引き剥がすことができればどのような手順でも可能である。   In addition, in the state which maintained the pressurization state, air | atmosphere is introduce | transduced and secondary pressurization is performed. At this time, each adhesive holding surface is provided with a notch so that gas can pass through. Atmospheric pressure is introduced from this portion to apply atmospheric pressure to the substrate surface, and secondary pressurization can be performed. Thereafter, the adhesive pad is pulled from the table surface and peeled off, and the peeling pin is moved from the pressure plate side to a position of 0.1 mm from the substrate surface, and in this state, the pressure plate is lifted to release the pressure plate surface (adhesive surface). The substrate (cell) can be peeled off. As described above, there are a plurality of methods for peeling the adhesive member from the substrate, but any procedure is possible as long as the adhesive member can be peeled off without damaging the completed cell.

本発明の基板貼り合せ装置の部分断面図である。It is a fragmentary sectional view of the board | substrate bonding apparatus of this invention. テーブル面に設けた粘着シートと摩擦パッドの配置例を示した図である。It is the figure which showed the example of arrangement | positioning of the adhesive sheet and friction pad which were provided in the table surface. 粘着パッド表面の形状の一例を示した図である。It is the figure which showed an example of the shape of the adhesive pad surface. 本発明の貼り合せ動作手順の一例を示したフローチャートである。It is the flowchart which showed an example of the bonding operation | movement procedure of this invention.

符号の説明Explanation of symbols

1a…下基板、1b…上基板、4…テーブル、5…下チャンバユニット、6…上チャンバユニット、7…加圧板、17…吸着口、12…Oリング、41b…鉄製プレート、42a、42b…粘着シート、43b…磁石、47b…押しピン、48b…アクチュエータ、70…摩擦パッド。
DESCRIPTION OF SYMBOLS 1a ... Lower substrate, 1b ... Upper substrate, 4 ... Table, 5 ... Lower chamber unit, 6 ... Upper chamber unit, 7 ... Pressure plate, 17 ... Suction port, 12 ... O-ring, 41b ... Iron plate, 42a, 42b ... Adhesive sheet, 43b ... magnet, 47b ... push pin, 48b ... actuator, 70 ... friction pad.

Claims (5)

真空チャンバ内で貼り合わせる一方の基板を加圧板の下面に粘着力を作用させて保持し、貼り合わせる他方の基板をテーブル上に保持して対向させ、少なくともいずれか一方の基板に設けた接着剤により真空中で間隔を狭めて貼り合わせる基板の組立方法において、
前記一方の基板を加圧板に脱着可能に設けた粘着保持機構で保持し、他方の基板を複数の粘着パッドと、前記複数の粘着パットを囲むようにテーブルの外周近傍に複数の摩擦パッドを設けたテーブル上に保持して、両基板の位置決め、および貼り合わせを行った後、加圧板に設けた粘着保持機構から基板を剥離し、真空チャンバ内を大気解放後、テーブル上の粘着パッドを待避させて貼り合わされた他方側基板の粘着パッドから剥離することを特徴とする基板の組立方法。
Adhesive provided on at least one of the substrates by holding one substrate to be bonded in the vacuum chamber by applying an adhesive force to the lower surface of the pressure plate and holding the other substrate to be bonded on the table In the method of assembling the substrates to be bonded together by narrowing the interval in vacuum,
The one substrate is held by an adhesive holding mechanism that is detachably attached to the pressure plate, and the other substrate is provided with a plurality of adhesive pads and a plurality of friction pads in the vicinity of the outer periphery of the table so as to surround the plurality of adhesive pads. After holding and pasting both substrates, the substrate is peeled off from the adhesive holding mechanism provided on the pressure plate, and the vacuum pad is released to the atmosphere, and then the adhesive pad on the table is retracted. A method for assembling a substrate, wherein the substrate is peeled off from the adhesive pad of the other substrate bonded together.
真空チャンバ内で貼り合わせる一方の基板を加圧板の下面に粘着力を作用させて保持し、貼り合わせる他方の基板をテーブル上に保持して対向させ、少なくともいずれか一方の基板に設けた接着剤により真空中で間隔を狭めて貼り合わせる基板の組立方法において、
前記一方の基板を加圧板に脱着可能に設けた粘着保持機構で保持し、他方の基板を複数の粘着パッドと、前記粘着パッドを囲うようにテーブルの外周近傍に複数の摩擦パッドを設けたテーブル上に保持して、両基板の位置決め、および貼り合わせを行った後、粘着保持し位置合わせしたまま大気開放して、大気開放中または、大気解放後、テーブル上の粘着パッドを待避させて基板から粘着パッドを剥離させ、加圧板に設けた粘着保持機構から基板を剥離することを特徴とする基板の組立方法。
Adhesive provided on at least one of the substrates by holding one substrate to be bonded in the vacuum chamber by applying an adhesive force to the lower surface of the pressure plate and holding the other substrate to be bonded on the table. In the method of assembling the substrates to be bonded together by narrowing the interval in a vacuum,
A table in which the one substrate is held by an adhesive holding mechanism detachably attached to the pressure plate, and the other substrate is provided with a plurality of adhesive pads and a plurality of friction pads in the vicinity of the outer periphery of the table so as to surround the adhesive pads. After holding and aligning and bonding the two substrates, hold the adhesive and release it to the atmosphere while aligning it, and release the adhesive pad on the table during or after release to the atmosphere. A method for assembling a substrate, comprising: peeling an adhesive pad from the substrate and peeling the substrate from an adhesive holding mechanism provided on a pressure plate.
真空チャンバ内の上方に一方の基板を保持する加圧板と、貼り合わせる他方の基板を真空チャンバ内の下方に保持するテーブルとを備え、両基板を対向させ、少なくともいずれかの基板に設けた接着剤により減圧雰囲気中で両基板の間隔を狭めて基板同士を貼り合わせる基板組立装置において、
前記テーブルに他方の基板を保持する複数の粘着パッドと、テーブルの外周近傍に前記粘着パッドを囲うように複数の摩擦パッドを配置し、該粘着パッドは、前記テーブル面に突出およびテーブル面より内側に待避する駆動機構を備えていることを特徴とする基板組立装置。
A pressure plate that holds one substrate above the vacuum chamber, and a table that holds the other substrate to be bonded below the vacuum chamber. The two substrates face each other and are attached to at least one of the substrates. In a board assembly apparatus that bonds substrates together by reducing the distance between both boards in a reduced-pressure atmosphere with an agent,
A plurality of adhesive pads for holding the other substrate on the table, and a plurality of friction pads are arranged so as to surround the adhesive pad in the vicinity of the outer periphery of the table, and the adhesive pads protrude from the table surface and are inside the table surface A board assembly apparatus comprising a drive mechanism for retracting to the board.
請求項3に記載の基板組立装置において、
前記加圧板にも粘着保持機構の周囲に複数の摩擦パッドを設けた構成としたことを特徴とする基板組立装置。
In the board | substrate assembly apparatus of Claim 3,
A substrate assembly apparatus, wherein the pressure plate is also provided with a plurality of friction pads around the adhesive holding mechanism.
請求項3、又は4記載の基板組立装置において、
前記加圧板及びテーブルに複数の吸引吸着用の吸引口を設けると共に、前記加圧板に設けた粘着保持機構にも、前記吸引口に合わせて基板吸着側にまで連通するように吸引吸着用の貫通孔を設けてあり、前記テーブルは前記粘着パッド及び摩擦パッド以外の部分に吸引吸口が設けてあることを特徴とする基板組立装置。


The board assembly apparatus according to claim 3 or 4,
The pressure plate and the table are provided with a plurality of suction ports for suction and suction, and the suction holding mechanism provided on the pressure plate is also penetrated to the substrate suction side so as to communicate with the suction port. A substrate assembly apparatus, wherein holes are provided, and the table is provided with suction suction ports in portions other than the adhesive pads and friction pads.


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