JP2022528586A - 複合相巨大誘電体セラミック材料及びその製造方法 - Google Patents
複合相巨大誘電体セラミック材料及びその製造方法 Download PDFInfo
- Publication number
- JP2022528586A JP2022528586A JP2021527997A JP2021527997A JP2022528586A JP 2022528586 A JP2022528586 A JP 2022528586A JP 2021527997 A JP2021527997 A JP 2021527997A JP 2021527997 A JP2021527997 A JP 2021527997A JP 2022528586 A JP2022528586 A JP 2022528586A
- Authority
- JP
- Japan
- Prior art keywords
- ceramic material
- composite phase
- dielectric ceramic
- giant dielectric
- phase giant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910010293 ceramic material Inorganic materials 0.000 title claims abstract description 74
- 239000002131 composite material Substances 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000000203 mixture Substances 0.000 claims abstract description 37
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 17
- 229910052738 indium Inorganic materials 0.000 claims abstract description 13
- 229910052796 boron Inorganic materials 0.000 claims abstract description 7
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 3
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 3
- 229910052733 gallium Inorganic materials 0.000 claims abstract description 3
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 3
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 3
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 claims abstract 2
- 150000001768 cations Chemical class 0.000 claims abstract 2
- 239000002689 soil Substances 0.000 claims abstract 2
- 239000000843 powder Substances 0.000 claims description 32
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 12
- 239000000919 ceramic Substances 0.000 claims description 12
- 239000010936 titanium Substances 0.000 claims description 12
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 10
- 238000010791 quenching Methods 0.000 claims description 9
- 230000000171 quenching effect Effects 0.000 claims description 9
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 9
- 238000005498 polishing Methods 0.000 claims description 8
- 238000005245 sintering Methods 0.000 claims description 8
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 6
- 239000002270 dispersing agent Substances 0.000 claims description 6
- 235000019441 ethanol Nutrition 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 150000004677 hydrates Chemical class 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000004408 titanium dioxide Substances 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 239000004570 mortar (masonry) Substances 0.000 claims description 4
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- 239000007795 chemical reaction product Substances 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 238000000227 grinding Methods 0.000 claims description 2
- 239000008213 purified water Substances 0.000 claims description 2
- 229910002076 stabilized zirconia Inorganic materials 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 9
- 230000015556 catabolic process Effects 0.000 abstract description 7
- 238000009413 insulation Methods 0.000 abstract description 6
- 238000004146 energy storage Methods 0.000 abstract description 5
- 239000003990 capacitor Substances 0.000 abstract description 4
- 229910052750 molybdenum Inorganic materials 0.000 abstract 1
- 235000013365 dairy product Nutrition 0.000 description 8
- 238000005469 granulation Methods 0.000 description 8
- 230000003179 granulation Effects 0.000 description 8
- 239000011812 mixed powder Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 229910001233 yttria-stabilized zirconia Inorganic materials 0.000 description 4
- 239000013078 crystal Substances 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000003989 dielectric material Substances 0.000 description 2
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical group [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- -1 rare earth cations Chemical class 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/46—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
- C04B35/462—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/46—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/50—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on rare-earth compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/6261—Milling
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62625—Wet mixtures
- C04B35/6264—Mixing media, e.g. organic solvents
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62645—Thermal treatment of powders or mixtures thereof other than sintering
- C04B35/62655—Drying, e.g. freeze-drying, spray-drying, microwave or supercritical drying
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62695—Granulation or pelletising
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/64—Burning or sintering processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/02—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances
- H01B3/12—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances ceramics
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3232—Titanium oxides or titanates, e.g. rutile or anatase
- C04B2235/3234—Titanates, not containing zirconia
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3239—Vanadium oxides, vanadates or oxide forming salts thereof, e.g. magnesium vanadate
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3241—Chromium oxides, chromates, or oxide-forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3251—Niobium oxides, niobates, tantalum oxides, tantalates, or oxide-forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3256—Molybdenum oxides, molybdates or oxide forming salts thereof, e.g. cadmium molybdate
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/327—Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3272—Iron oxides or oxide forming salts thereof, e.g. hematite, magnetite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/327—Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3275—Cobalt oxides, cobaltates or cobaltites or oxide forming salts thereof, e.g. bismuth cobaltate, zinc cobaltite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3284—Zinc oxides, zincates, cadmium oxides, cadmiates, mercury oxides, mercurates or oxide forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3286—Gallium oxides, gallates, indium oxides, indates, thallium oxides, thallates or oxide forming salts thereof, e.g. zinc gallate
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3294—Antimony oxides, antimonates, antimonites or oxide forming salts thereof, indium antimonate
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3409—Boron oxide, borates, boric acids, or oxide forming salts thereof, e.g. borax
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/442—Carbonates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/443—Nitrates or nitrites
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/448—Sulphates or sulphites
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/449—Organic acids, e.g. EDTA, citrate, acetate, oxalate
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/602—Making the green bodies or pre-forms by moulding
- C04B2235/6021—Extrusion moulding
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/604—Pressing at temperatures other than sintering temperatures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/606—Drying
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/612—Machining
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
- C04B2235/6562—Heating rate
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
- C04B2235/6567—Treatment time
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/66—Specific sintering techniques, e.g. centrifugal sintering
- C04B2235/661—Multi-step sintering
- C04B2235/662—Annealing after sintering
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/76—Crystal structural characteristics, e.g. symmetry
- C04B2235/762—Cubic symmetry, e.g. beta-SiC
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/80—Phases present in the sintered or melt-cast ceramic products other than the main phase
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62625—Wet mixtures
- C04B35/6263—Wet mixtures characterised by their solids loadings, i.e. the percentage of solids
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/632—Organic additives
- C04B35/6325—Organic additives based on organo-metallic compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/64—Burning or sintering processes
- C04B35/645—Pressure sintering
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Inorganic Insulating Materials (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Ceramic Capacitors (AREA)
Abstract
Description
本願で製造された複合相巨大誘電体セラミック材料は、巨大誘電率、低損失、優れた周波数・温度安定性を有する上で、特に、高絶縁電気抵抗率の高電圧絶縁破壊耐性を有し、その絶縁電気抵抗率が1011Ω・cmよりも高く、高エネルギー保存デバイス及びスーパーコンデンサに適用することができる。
好ましくは、前記複合相巨大誘電体セラミック材料の主相が、A5+とB3+が共ドープされたルチル型二酸化チタンであり、副相が、B2TiO5であり、かつ副相が、主相に均一に分散される。主相は、巨大誘電率を提供し、副性は、極めて優れた電気絶縁性能を有する。非連続的に、均一に主相との結晶境界で分布する副相は、弱い分極電荷の伝送を効果的に阻害することができ、これにより、材料の作動電圧及び破壊電圧を大幅に向上させながら、巨大誘電率の悪化を引き起こすことがない。
より好ましくは、前記副相が、直方晶構造のB2TiO5である。前記副相は、一回の合成過程において、主相よりも低い合成温度を有することにより、自発的相分離可能な直方晶構造のB2TiO5である。
好ましくは、前記複合相巨大誘電体セラミック材料の電気抵抗率が、1011Ω・cmを超える。
好ましくは、前記複合相巨大誘電体セラミック材料は、20Hz~2×106Hzの周波数範囲内の誘電率が、10000を超え、そして、前記複合相巨大誘電体セラミック材料は、周波数が2×105Hz未満である場合、誘電損失が、0.05未満である。
好ましくは、前記複合相巨大誘電体セラミック材料は、-160℃~170℃の温度範囲内の誘電率が、10000を超え、そして、前記複合相巨大誘電体セラミック材料は、-50℃~150℃の温度範囲内の誘電損失が、0.05未満である。
そして、本発明は、前記の複合相巨大誘電体セラミック材料の製造方法であって、
複合相巨大誘電体セラミック材料の組成式AxBnxTi1-(n+1)xO2に従って、対応するチタン源、A源及びB源をはかりとる工程(1)と、
上記反応物をボールミルタンクに置き、ボールミル処理を行い、乾燥し、均一な混合物粉体を得る工程(2)と、
工程(2)で得られる混合物粉体を乳鉢に置き、前記混合物粉体重量の5%~10%の精製水を加えて、均一に混合し、その後、粉体を金型に置き、少なくとも400MPaの圧力で圧力を保持し、生地シートを得て、そして、生地シートを乳鉢に置き、粉砕研磨し、予備粉体を得る工程(3)と、
工程(3)で得られる予備粉体を金型に置き、少なくとも2MPaの圧力で圧力を保持して成形し、その後焼結処理を行い、具体的には、焼結を、昇温速度:1.5~15℃/min、温度範囲:1200℃~1500℃、保温時間:1~24時間という条件にて行い、終了後、室温まで放冷し、緻密なセラミックシートを得る工程(4)と、
工程(4)で得られるセラミックシートを表面研磨処理し、その後焼入れを行い、具体的には、焼入れを、昇温速度:1.5~15℃/min、温度範囲:1000℃~1200℃、保温時間:1~24時間という条件にて行い、終了後、室温まで放冷し、複合相巨大誘電体セラミック材料を得る工程(5)と、
を含む製造方法を提供する。
好ましくは、前記工程(1)において、チタン源がTiO2であり、A源がA2O5であり、B源が、B2O3、B2(C2O4)3、B2(C2O4)3の水合物、B(NO3)3、B(NO3)3の水合物、B2(SO4)3、B2(SO4)3の水合物、B2(CO3)3 、B2(CO3)3の水合物、B(C2H3O2)3、B(C2H3O2)3の水合物からなる群より選ばれる少なくとも1種である。非酸化物であるB源は、副相の合成温度と結晶境界での変異性をさらに低下させ、B相の非連続的な均一な分布を形成することに寄与する。
好ましくは、前記工程(2)におけるボールミル処理は、分散剤としてエチルアルコールまたはアセトンを使用し、ボールミル媒介としてイットリア安定化ジルコニアボールを使用し、12時間以上ボールミル処理を行うことであり、前記工程(4)及び工程(5)において、焼結及び焼入れの雰囲気が、空気である。
好ましくは、前記工程(5)において、表面研磨処理は、まず、240メッシュのサンドペーパーで粗研磨し、その後、1200メッシュのサンドペーパーで仕上げ研磨することである。これにより、平坦な表面を形成することができ、表面粗さの焼入れ後の試料の性能に対する影響を回避できる。
本発明によれば、A5+とB3+金属イオンが同時にドープされたことで化学的修飾されたルチル型二酸化チタン構造により、主相が、A5+とB3+が共ドープされたルチル型二酸化チタンであり、かつ副相(B2TiO5)が主相に均一に分散された複合相材料を得る。この材料は、巨大誘電率、低損失、優れた周波数・温度安定性を示す上で、特に、高絶縁電気抵抗率の高電圧絶縁破壊耐性を有し、そのため、高エネルギー保存デバイス及びスーパーコンデンサに適用することができる。その利点は、以下の3つの点で示される。
本発明に係る複合相巨大誘電体セラミック材料の一実施例として、本実施例に係る複合相巨大誘電体セラミック材料の組成式は、AxBnxTi1-(n+1)xO2であり、ここで、AがNbであり、BがInであり、x=0.0125、n=2である。
本実施例に係る複合相巨大誘電体セラミック材料の製造方法は、以下のとおりである。
本発明に係る複合相巨大誘電体セラミック材料の一実施例として、本実施例に係る複合相巨大誘電体セラミック材料の組成式は、AxBnxTi1-(n+1)xO2であり、ここで、AがNbであり、BがInであり、x=0.075、n=2である。
本実施例に係る複合相巨大誘電体セラミック材料の製造方法は、以下のとおりである。
本発明に係る複合相巨大誘電体セラミック材料の一実施例として、本実施例に係る複合相巨大誘電体セラミック材料の組成式は、AxBnxTi1-(n+1)xO2であり、ここで、AがNbであり、BがInであり、x=0.0125、n=3である。
本実施例に係る複合相巨大誘電体セラミック材料の製造方法は、以下のとおりである。
本発明に係る複合相巨大誘電体セラミック材料の一実施例として、本実施例に係る複合相巨大誘電体セラミック材料の組成式は、AxBnxTi1-(n+1)xO2であり、ここで、AがNbであり、BがInであり、x=0.0125、n=4である。
本実施例に係る複合相巨大誘電体セラミック材料の製造方法は、以下のとおりである。
Claims (10)
- 複合相巨大誘電体セラミック材料であって、前記複合相巨大誘電体セラミック材料の組成式は、AxBnxTi1-(n+1)xO2であり、ここで、Aが、Nb、Ta、V、Mo、Sbからなる群より選ばれる少なくとも1種であり、Bが、In、Ga、Al、Co、Cr、Sc、Fe(III)、3価の希土カチオンからなる群より選ばれる少なくとも1種であり、nが、BとAとのモル比であり、かつ、1<n≦5、0<x≦0.1であることを特徴とする、複合相巨大誘電体セラミック材料。
- 前記複合相巨大誘電体セラミック材料の主相が、A5+とB3+が共ドープされたルチル型二酸化チタンであり、副相が、B2TiO5であり、かつ副相が、主相に均一に分散されることを特徴とする、請求項1に記載の複合相巨大誘電体セラミック材料。
- 前記副相が、直方晶構造のB2TiO5であることを特徴とする、請求項2に記載の複合相巨大誘電体セラミック材料。
- 前記複合相巨大誘電体セラミック材料の電気抵抗率が、1011Ω・cmを超えることを特徴とする、請求項1~3のいずれか一項に記載の複合相巨大誘電体セラミック材料。
- 前記複合相巨大誘電体セラミック材料は、20Hz~2×106Hzの周波数範囲内の誘電率が、10000を超え、そして、前記複合相巨大誘電体セラミック材料は、周波数が2×105Hz未満である場合、誘電損失が0.05未満であることを特徴とする、請求項1~3のいずれか一項に記載の複合相巨大誘電体セラミック材料。
- 前記複合相巨大誘電体セラミック材料は、-160℃~170℃の温度範囲内の誘電率が、10000を超え、そして、前記複合相巨大誘電体セラミック材料は、-50℃~150℃の温度範囲内の誘電損失が0.05未満であることを特徴とする、請求項1~3のいずれか一項に記載の複合相巨大誘電体セラミック材料。
- 請求項1~6のいずれか一項に記載の複合相巨大誘電体セラミック材料の製造方法であって、
複合相巨大誘電体セラミック材料の組成式AxBnxTi1-(n+1)xO2に従って、対応するチタン源、A源及びB源をはかりとる工程(1)と、
上記反応物をボールミルタンクに置き、ボールミル処理を行い、乾燥し、均一な混合物粉体を得る工程(2)と、
工程(2)で得られる混合物粉体を乳鉢に置き、前記混合物粉体重量の5%~10%の精製水を加えて、均一に混合し、その後、粉体を金型に置き、少なくとも400MPaの圧力で圧力を保持し、生地シートを得て、そして、生地シートを乳鉢に置き、粉砕研磨し、予備粉体を得る工程(3)と、
工程(3)で得られる予備粉体を金型に置き、少なくとも2MPaの圧力で圧力を保持して成形し、その後、焼結処理を行い、具体的には、焼結を、昇温速度:1.5~15℃/min、温度範囲:1200℃~1500℃、保温時間:1~24時間という条件にて行い、終了後、室温まで放冷し、緻密なセラミックシートを得る工程(4)と、
工程(4)で得られるセラミックシートを表面研磨処理し、その後、焼入れを行い、具体的には、焼入れを、昇温速度:1.5~15℃/min、温度範囲:1000℃~1200℃、保温時間:1~24時間という条件にて行い、終了後、室温まで放冷し、複合相巨大誘電体セラミック材料を得る工程(5)と、
を含むことを特徴とする、製造方法。 - 前記工程(1)において、チタン源がTiO2であり、A源がA2O5であり、B源が、B2O3、B2(C2O4)3、B2(C2O4)3の水合物、B(NO3)3、B(NO3)3の水合物、B2(SO4)3、B2(SO4)3の水合物、B2(CO3)3 、B2(CO3)3の水合物、B(C2H3O2)3、B(C2H3O2)3の水合物からなる群より選ばれる少なくとも1種であることを特徴とする、請求項7に記載の複合相巨大誘電体セラミック材料の製造方法。
- 前記工程(2)におけるボールミル処理は、分散剤としてエチルアルコールまたはアセトンを使用し、ボールミル媒介としてイットリア安定化ジルコニアボールを使用し、12時間以上ボールミル処理を行うことであり、前記工程(4)及び工程(5)において、焼結及び焼入れの雰囲気が空気であることを特徴とする、請求項7に記載の複合相巨大誘電体セラミック材料の製造方法。
- 前記工程(5)において、表面研磨処理は、まず、240メッシュのサンドペーパーで粗研磨し、その後、1200メッシュのサンドペーパーで仕上げ研磨することであることを特徴とする、請求項7に記載の複合相巨大誘電体セラミック材料の製造方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010205096.0 | 2020-03-20 | ||
CN202010205096.0A CN111410527B (zh) | 2020-03-20 | 2020-03-20 | 一种复相巨介电陶瓷材料及其制备方法 |
PCT/CN2020/081953 WO2021184414A1 (zh) | 2020-03-20 | 2020-03-29 | 一种复相巨介电陶瓷材料及其制备方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2022528586A true JP2022528586A (ja) | 2022-06-15 |
JP7333146B2 JP7333146B2 (ja) | 2023-08-24 |
Family
ID=71489073
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2021527997A Active JP7333146B2 (ja) | 2020-03-20 | 2020-03-29 | 複合相巨大誘電体セラミック材料及びその製造方法 |
Country Status (5)
Country | Link |
---|---|
US (1) | US20220127197A1 (ja) |
JP (1) | JP7333146B2 (ja) |
KR (1) | KR102607584B1 (ja) |
CN (1) | CN111410527B (ja) |
WO (1) | WO2021184414A1 (ja) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112723880B (zh) * | 2020-08-12 | 2023-04-07 | 苏州鱼得水电气科技有限公司 | 一种耐高腐蚀的复合压电陶瓷材料的制备方法 |
CN113831121A (zh) * | 2021-09-25 | 2021-12-24 | 天津理工大学 | 一种高击穿场强的复相巨介电陶瓷材料及其制备方法 |
CN114773053A (zh) * | 2022-05-05 | 2022-07-22 | 安徽工业大学 | 一种Al/Ga/In+Ta共掺杂TiO2基巨介电陶瓷、制备方法及其应用 |
CN115073164B (zh) * | 2022-06-13 | 2023-06-06 | 安徽工程大学 | 一种Ca+Sb共掺杂TiO2巨介电陶瓷、制备方法及其应用 |
CN116041059B (zh) * | 2023-02-08 | 2024-04-02 | 西北工业大学 | 一种钛酸锶基巨介电陶瓷制备方法 |
CN116332640B (zh) * | 2023-03-03 | 2023-12-26 | 西安交通大学 | 一种铌掺杂的钛酸钡/锂掺杂的氧化镍叠层共烧陶瓷材料及制备方法 |
CN116924796B (zh) * | 2023-08-14 | 2024-05-14 | 昆明理工大学 | 一种abo3型低介电损耗陶瓷及其制备方法 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11180767A (ja) * | 1997-12-18 | 1999-07-06 | Kyocera Corp | 誘電体磁器および積層セラミックコンデンサ |
JP2014531389A (ja) * | 2011-09-16 | 2014-11-27 | ジ オーストラリアン ナショナル ユニバーシティ | 巨大誘電率材料 |
CN104529430A (zh) * | 2014-12-04 | 2015-04-22 | 山东大学 | 二氧化钛基复合陶瓷介电材料及其制备方法与应用 |
CN106747410A (zh) * | 2016-12-05 | 2017-05-31 | 陕西师范大学 | 偏压稳定型巨介电低损耗二氧化钛基复合介电陶瓷材料 |
US20170323700A1 (en) * | 2016-04-25 | 2017-11-09 | Cooper Technologies Company | Elastomer composites with high dielectric constant |
JP2018140891A (ja) * | 2017-02-27 | 2018-09-13 | Tdk株式会社 | 誘電体組成物および電子部品 |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09165260A (ja) * | 1995-12-19 | 1997-06-24 | Ube Ind Ltd | 誘電体磁器組成物 |
JP4201242B2 (ja) * | 2002-03-26 | 2008-12-24 | Tdk株式会社 | 高誘電率誘電体磁器組成物 |
JP4299759B2 (ja) * | 2004-10-12 | 2009-07-22 | Tdk株式会社 | セラミック電子部品およびその製造方法 |
JP4967772B2 (ja) * | 2006-08-24 | 2012-07-04 | 住友化学株式会社 | 熱電変換材料およびその製造方法 |
US8644000B2 (en) * | 2011-09-13 | 2014-02-04 | Fatih Dogan | Nanostructured dielectric materials for high energy density multilayer ceramic capacitors |
CN103553602B (zh) * | 2013-10-10 | 2015-04-15 | 桂林理工大学 | 谐振频率温度系数可调的金红石型微波介质陶瓷 |
US9809499B2 (en) * | 2014-07-03 | 2017-11-07 | Kyocera Corporation | Dielectric material and electronic component |
CN104478431B (zh) * | 2014-11-26 | 2017-10-10 | 四川大学 | 具有高介电常数的离子改性二氧化钛陶瓷材料及制备方法 |
CN104803415B (zh) * | 2015-05-15 | 2016-06-15 | 云南民族大学 | 一种由酸溶性钛渣制备金红石的方法 |
JP6724273B2 (ja) * | 2016-07-11 | 2020-07-15 | 茂野 交市 | 誘電体セラミック材料及び誘電体セラミック組成物 |
CN108178626A (zh) * | 2018-01-20 | 2018-06-19 | 陕西科技大学 | 一种低损耗高介电常数x9r陶瓷电容器介质材料及其制备方法 |
WO2019206321A1 (en) * | 2018-04-27 | 2019-10-31 | The Hong Kong Polytechnic University | Multilayer and flexible capacitors with metal-ion doped tio2 colossal permittivity material/polymer composites |
CN109265162A (zh) * | 2018-09-19 | 2019-01-25 | 天津大学 | 一种高性能巨介电常数介质材料 |
CN109851357B (zh) * | 2019-01-10 | 2021-11-02 | 陕西科技大学 | 一种无铅高介电低损耗x9r温度稳定型陶瓷复合材料及其制备方法 |
CN110577401A (zh) * | 2019-08-14 | 2019-12-17 | 天津大学 | 一种二氧化钛基介质材料的制备方法 |
-
2020
- 2020-03-20 CN CN202010205096.0A patent/CN111410527B/zh active Active
- 2020-03-29 KR KR1020217015098A patent/KR102607584B1/ko active IP Right Grant
- 2020-03-29 JP JP2021527997A patent/JP7333146B2/ja active Active
- 2020-03-29 WO PCT/CN2020/081953 patent/WO2021184414A1/zh active Application Filing
- 2020-03-29 US US17/296,259 patent/US20220127197A1/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11180767A (ja) * | 1997-12-18 | 1999-07-06 | Kyocera Corp | 誘電体磁器および積層セラミックコンデンサ |
JP2014531389A (ja) * | 2011-09-16 | 2014-11-27 | ジ オーストラリアン ナショナル ユニバーシティ | 巨大誘電率材料 |
CN104529430A (zh) * | 2014-12-04 | 2015-04-22 | 山东大学 | 二氧化钛基复合陶瓷介电材料及其制备方法与应用 |
US20170323700A1 (en) * | 2016-04-25 | 2017-11-09 | Cooper Technologies Company | Elastomer composites with high dielectric constant |
CN106747410A (zh) * | 2016-12-05 | 2017-05-31 | 陕西师范大学 | 偏压稳定型巨介电低损耗二氧化钛基复合介电陶瓷材料 |
JP2018140891A (ja) * | 2017-02-27 | 2018-09-13 | Tdk株式会社 | 誘電体組成物および電子部品 |
Non-Patent Citations (1)
Title |
---|
HU. WANBIO: "Colossal dielectric permittivity in (Nb+Al) codoped rutile TiO2 ceramics: compositional gradient and", CHEMISTRY OF MATERIALS, vol. 27, JPN6022025120, 2015, pages 4934 - 4942, XP055851655, ISSN: 0004961276, DOI: 10.1021/acs.chemmater.5b01351 * |
Also Published As
Publication number | Publication date |
---|---|
WO2021184414A1 (zh) | 2021-09-23 |
CN111410527B (zh) | 2021-06-22 |
JP7333146B2 (ja) | 2023-08-24 |
CN111410527A (zh) | 2020-07-14 |
KR102607584B1 (ko) | 2023-12-01 |
US20220127197A1 (en) | 2022-04-28 |
KR20210118809A (ko) | 2021-10-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP2022528586A (ja) | 複合相巨大誘電体セラミック材料及びその製造方法 | |
Chen et al. | Enhanced piezoelectric properties and electrical resistivity in W/Cr co-doped CaBi2Nb2O9 high-temperature piezoelectric ceramics | |
Feizpour et al. | Microwave-assisted synthesis and sintering of potassium sodium niobate lead-free piezoelectric ceramics | |
Ferrarelli et al. | Ferroelectric, electrical, and structural properties of Dy and Sc co-doped BaTiO 3 | |
CN109650885A (zh) | 一种掺镧铌酸银无铅反铁电储能陶瓷材料及其制备方法 | |
CN105036734A (zh) | 高介电常数x8r型多层陶瓷电容器用介质材料及其制备方法 | |
Chen et al. | Enhanced electrical properties in A-site K/Ce and B-site W/Cr co-substituted CaBi 2 Nb 2 O 9 high temperature piezoelectric ceramic | |
Puli et al. | Effect of lead borosilicate glass addition on the crystallization, ferroelectric and dielectric energy storage properties of Ba0. 9995La0. 0005TiO3 ceramics | |
CN107244912B (zh) | 一种新型bczt基储能陶瓷材料及其制备方法和应用 | |
Li et al. | Synthesis and characterization of high performance CaZrO3-doped X8R BaTiO3-based dielectric ceramics | |
CN109516799B (zh) | 一种具有高温度稳定性的高介陶瓷电容器材料及其制备方法 | |
US11958781B2 (en) | Potassium sodium bismuth niobate tantalate zirconate ferrite ceramics with non-stoichiometric Nb5+ and preparation method therefor | |
Pu et al. | Effects of Kaolinite addition on the densification and dielectric properties of BaTiO3 ceramics | |
KR20130086093A (ko) | 무연 압전 세라믹스 조성물 | |
Li et al. | Improved Microwave Dielectric Properties of LiNb 0.6 Ti 0.5 O 3 Ceramics with Zr Substitutions | |
Zhang et al. | The effect of texture on the properties of Bi3. 15Nd0. 85Ti3O12 ceramics prepared by spark plasma sintering | |
CN111253151A (zh) | 具有高储能密度和高功率密度的铁酸铋钛酸钡基陶瓷及制备方法 | |
CN114394832B (zh) | 一种介电温度稳定的锆钛酸钡基瓷料及其制备方法 | |
CN114716243B (zh) | 一种高温稳定型钛酸铋钠-钛酸锶基介电储能陶瓷材料及其制备与应用 | |
Yuan et al. | Effects of the doping of W6+ ions on the structure and electrical properties of Pb0. 95Ba0. 05Nb2O6 piezoelectric ceramics | |
Chen et al. | Effects of Bi (Zn0. 5Zr0. 5) O3 addition on the structure and electric properties of BaTiO3 lead-free piezoelectric ceramics | |
JP7238127B2 (ja) | ドープされたペロブスカイト型スズ酸バリウム材料及びその製造方法、並びにその用途 | |
Nagarbawadi et al. | The influence of Calcium doping on structural and electrical properties of ferroelectric Lead Titanate ceramic | |
Li et al. | Enhanced dielectric and electrical properties in CaZrO 3-doped X8R BaTiO 3-based ceramics sintered at medium temperature | |
Wang et al. | Structural and electrical properties of high Curie temperature Aurivillius phase composite ceramics with largely enhanced piezoelectricity |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20210519 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20220621 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20220921 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20230110 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20230410 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20230718 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20230811 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 7333146 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |