JP2021517594A - 半結晶性ポリオレフィンキャリア樹脂を有するマスターバッチ - Google Patents
半結晶性ポリオレフィンキャリア樹脂を有するマスターバッチ Download PDFInfo
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- JP2021517594A JP2021517594A JP2020538913A JP2020538913A JP2021517594A JP 2021517594 A JP2021517594 A JP 2021517594A JP 2020538913 A JP2020538913 A JP 2020538913A JP 2020538913 A JP2020538913 A JP 2020538913A JP 2021517594 A JP2021517594 A JP 2021517594A
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Abstract
Description
Claims (14)
- 半結晶性ポリオレフィンキャリア樹脂(A)と、前記半結晶性ポリオレフィンキャリア樹脂(A)中に配置されたアルキレン官能性助剤(B)と、を含む助剤マスターバッチであって、構成成分(A)と(B)との合計重量に対して、(A)は、80.0〜99.9重量パーセント(重量%)であり、(B)は、20.0〜0.1重量%であり、前記半結晶性ポリオレフィンキャリア樹脂(A)は、示差走査熱量測定(DSC)を使用する結晶化度試験法によって測定した場合、55.0〜100重量パーセント(重量%)未満の結晶化度を有し、前記半結晶性ポリオレフィンキャリア樹脂(A)が、半結晶性ポリエチレンであるとき、前記半結晶性ポリエチレンは、0.935グラム/立方センチメートル(g/cm3)を超える密度を有する、助剤マスターバッチ。
- 制限(i)〜(x):すなわち、(i)前記助剤マスターバッチは、構成成分(A)以外の(電子ビーム)硬化性ポリオレフィン化合物(ホストポリマー)(C)を含まない;(ii)前記助剤マスターバッチは、任意選択の添加剤(D)〜(L):すなわち、難燃剤(D)、酸化防止剤(E)、加工助剤(F)、着色剤(G)、金属不活性化剤(H)、(不飽和炭素−炭素結合)を含まない加水分解性シラン(I)、腐食防止剤(J)、ヒンダードアミン光安定剤(K)、ならびに構成成分(A)および(C)とは異なり、かつエチレン/(C4−Cは20)アルファ−オレフィンコポリマー、エチレン/不飽和カルボン酸エステルコポリマー、またはプロピレン/エチレン系コポリマーであるエチレン系コポリマー(L)から独立して選択される少なくとも1つの添加剤をさらに含む;(iii)前記助剤マスターバッチは、アルケニル官能性助剤含有多孔性樹脂を含有しない;(iv)前記助剤マスターバッチは、多孔性樹脂をまったく含有していない;(v)前記助剤マスターバッチは、構成成分(A)および(B)からなっている;(vi)(i)と(ii)の両方;(vii)(i)と(iii)の両方;(viii)(i)と(iv)の両方;(ix)スウェットアウト試験法(定量的)によって測定した場合に、前記助剤マスターバッチは、アルケニル官能性助剤のスウェットアウトもなく、23℃の温度で少なくとも20日間維持することができる;ならびに(x)(ix)と、(i)〜(viii)のいずれか1つとの両方、のいずれか1つを特徴とする、請求項1に記載の助剤マスターバッチ。
- 前記半結晶性ポリオレフィンキャリア樹脂(A)が、(i)〜(viii):すなわち、(i)半結晶性中密度ポリエチレン;(ii)半結晶性高密度ポリエチレン;(iii)半結晶性ポリプロピレン;(iv)半結晶性エチレン/プロピレンコポリマー;(v)半結晶性ポリ(エチレン−コ−アルファ−オレフィン)コポリマー;(vi)(i)、(ii)、および(v)のいずれか2つ以上の組み合わせ;(vii)前記半結晶性ポリオレフィンキャリア樹脂(A)は、57.5〜<100重量%の結晶化度(DSCを使用する結晶化度試験法)を有する;または(viii)制限(vii)、ならびに制限(i)〜(vi)のいずれか1つ、のいずれか1つを含む、請求項1または2に記載の助剤マスターバッチ。
- 前記半結晶性ポリオレフィンキャリア樹脂(A)が、(i)〜(viii):すなわち、(i)0.936g/cm3を超える密度、そしてポリプロピレンである;(ii)0.89〜0.946g/cm3の密度、そしてポリプロピレンである;(iii)60.0〜<100重量%の結晶化度(DSCを使用する結晶化度試験法)、そしてポリエチレンである;(iv)メルトインデックス試験法に従って測定すると10分当たり0.1〜20グラム(g/10分)のメルトインデックス(I2、190℃/2.16kg荷重)、そしてポリエチレンであるか、またはメルトフローレート試験法に従って測定すると0.5〜20g/10分のメルトフローレート(MFR)(230℃/2.16kg荷重)、そしてポリプロピレンである;(v)単峰性の分子量分布(MWD);(vi)多峰性のMWD;(vii)構成成分(A)と(B)との合計重量は、前記助剤マスターバッチの50〜100重量%である;(viii)任意の2つまたは制限(i)〜(vii)、のいずれか1つを有する、請求項1〜3のいずれか一項に記載の助剤マスターバッチ。
- 前記アルケニル官能性助剤(B)が、制限(i)〜(viii):すなわち、(i)(B)は、2−アリルフェニルアリルエーテル、4−イソプロペニル−2,6−ジメチルフェニルアリルエーテル、2,6−ジメチル−4−アリルフェニルアリルエーテル、2−メトキシ−4−アリルフェニルアリルエーテル、2,2’−ジアリルビスフェノールA、O,O’−ジアリルビスフェノールA、またはテトラメチルジアリルビスフェノールAである;(ii)(B)は、2,4−ジフェニル−4−メチル−1−ペンテンまたは1,3−ジイソプロペニルベンゼンである;(iii)(B)は、トリアリルイソシアヌレート、トリアリルシアヌレート、トリアリルトリメリテート、N,N,N’,N’,N”,N”−ヘキサアリル−1,3,5−トリアジン−2,4,6−トリアミン、トリアリルオルトホルメート、ペンタエリスリトールトリアリルエーテル、トリアリルシトレート、またはトリアリルアコニテートである;(iv)(B)は、トリメチロールプロパントリアクリレート、トリメチロールプロパントリメチルアクリレート、エトキシル化ビスフェノールAジメタクリレート、1,6−ヘキサンジオールジアクリレート、ペンタエリスリトールテトラアクリレート、ジペンタエリスリトールペンタアクリレート、トリス(2−ヒドロキシエチル)イソシアヌレートトリアクリレート、またはプロポキシル化グリセリルトリアクリレートである;(v)(B)は、少なくとも50重量%の1,2−ビニル含有量またはトリビニルシクロヘキサンを有するポリブタジエンである;(vi)(B)は、式(I):[R1,R2SiO2/2]n(I)のアルケニル官能性オルガノシロキサンであり、式中、下付き文字nは、3以上の整数であり、各R1は、独立して、(C2−C4)アルケニルまたはH2C=C(R1a)−C(=O)−O−(CH2)m−であり、式中、R1aは、Hまたはメチルであり、下付き文字mは、1〜4の整数であり、各R2は、独立して、H、(C1−C4)アルキル、フェニル、またはR1である;(vii)(B)は、式(II):(R1)xSi(OR2)(4−x) (II)のアルケニル官能性単環式オルガノシロキサンであり、式中、下付き文字xは、0〜4の整数であり、各R1は、独立して、(C2−C4)アルケニルまたはH2C=C(R1a)−C(=O)−O−(CH2)m−であり、式中、R1aは、Hまたはメチルであり、下付き文字mは、1〜4の整数であり、各R2は、独立して、H、(C1−C4)アルキル、フェニル、またはR1であり、但し、式(II)のアルケニル官能性単環式オルガノシロキサンは、2〜4つのR1基を含有する;(viii)(i)〜(vii)の組み合わせまたは任意の2つ以上、のいずれか1つによって記載される通りである、請求項1〜4のいずれか一項に記載の助剤マスターバッチ。
- 助剤マスターバッチを保管する方法であって、請求項1〜5のいずれか一項に記載の助剤マスターバッチを、20〜25℃の温度で少なくとも20日間維持して、スウェットアウト試験法(定量的)によって測定した場合に前記アルケニル官能性助剤のスウェットアウトを有しない保管助剤マスターバッチを得ることを含む、方法。
- 請求項1〜5のいずれか一項に記載の助剤マスターバッチ、または請求項6に記載の方法によって作製された前記保管助剤マスターバッチと、電子ビーム硬化性(EBC)ポリオレフィン化合物(C)と、を含む、(電子ビーム)硬化性配合物。
- 制限(i)〜(xiii):すなわち、(i)前記EBCポリオレフィン化合物(C)は、0.910〜0.925g/cm3の密度を有する低密度ポリエチレン(LDPE)である;(ii)前記EBCポリオレフィン化合物(C)は、0.910〜0.925g/cm3の密度を有する線状低密度ポリエチレン(LLDPE)である;(iii)前記EBCポリオレフィン化合物(C)は、0.926〜0.940g/cm3の密度を有する中密度ポリエチレン(MDPE)である;(iv)前記EBCポリオレフィン化合物(C)は、0.941〜0.990g/cm3の密度を有する高密度ポリエチレン(HDPE)である;(v)前記EBCポリオレフィン化合物(C)は、エチレン−プロピレンゴム(EPR)、エチレン−1−ブテンゴム(EBR)、およびエチレン−1−オクテンゴム(EOR)から選択されるポリエチレンエラストマーである;(vi)前記EBCポリオレフィン化合物(C)は、エチレン/(C3−C20)アルファ−オレフィン)コポリマーである;(vii)前記EBCポリオレフィン化合物(C)は、エチレン−プロピレンコポリマー(EPP)である;(viii)前記EBCポリオレフィン化合物(C)は、エチレン−プロピレン−ジエンモノマー(EPDM)コポリマーである;(ix)前記EBCポリオレフィン化合物(C)は、(i)〜(viii)のいずれか2つ以上の組み合わせである;(x)前記(電子ビーム)硬化性配合物は、前記助剤マスターバッチの構成成分ではなく、かつ、任意選択の添加剤(D)〜(L):すなわち、難燃剤(D)、酸化防止剤(E)、加工助剤(F)、着色剤(G)、金属不活性化剤(H)、(不飽和炭素−炭素結合)を含まない加水分解性シラン(I)、腐食防止剤(J)、ヒンダードアミン光安定剤(K)、ならびに構成成分(A)および(C)とは異なっていて、かつ、エチレン/(C4−C20)アルファ−オレフィンコポリマー、エチレン/不飽和カルボン酸エステルコポリマー、またはプロピレン/エチレン系コポリマーであるエチレン系コポリマー添加剤(L)、から独立して選択される少なくとも1つの添加剤をさらに含む;(xi)制限(x)および制限(i)〜(viii)のいずれか1つ;(xii)(B)は、構成成分(A)、(B)および(C)の合計重量の0.1〜20重量%である;ならびに(xiii)制限(xii)および制限(i)〜(xi)のいずれか1つ、のいずれか1つを特徴とする請求項7に記載の(電子ビーム)硬化性配合物。
- (電子ビーム)硬化性配合物を作製する方法であって、請求項1〜5のいずれか一項に記載の助剤マスターバッチの分割された固体形態、または請求項6に記載の方法によって作製された保管助剤マスターバッチと、分割された固体形態もしくは溶融形態のEBCポリオレフィン化合物(C)とを一緒に混合して、混合物を得ることと、前記混合物を溶融混合または押出して、前記(電子ビーム)硬化性(EBC)配合物を作製することと、を含む、方法。
- 電子ビームでの硬化を必要とする配合物を電子ビームで硬化させる方法であって、請求項7もしくは8に記載のEBC配合物または請求項9に記載の方法によって作製された前記(電子ビーム)硬化性配合物に、有効線量の電子ビーム照射を照射して、電子ビーム硬化ポリオレフィン生成物を得ること、を含む、方法。
- 請求項10に記載の方法によって作製された電子ビーム硬化ポリオレフィン生成物。
- 請求項11に記載の電子ビーム硬化ポリオレフィン生成物と、それと機能的に接触する構成要素と、を含む、製品。
- 導電性コアと、前記導電性コアを少なくとも部分的に囲むポリマー層と、を含む被覆導体であって、前記ポリマー層の少なくとも一部分は、請求項11に記載の電子ビーム硬化ポリオレフィン生成物を含む、被覆導体。
- 電気を伝導する方法であって、請求項13に記載の被覆導体の導電性コア全体に電圧を印加して、前記導電性コアを通る電気の流れを発生させることを含む、方法。
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EP3746503A4 (en) | 2021-08-04 |
WO2019148407A1 (en) | 2019-08-08 |
BR112020013581A2 (pt) | 2020-12-01 |
JP7303200B2 (ja) | 2023-07-04 |
US20210079176A1 (en) | 2021-03-18 |
US20230151162A1 (en) | 2023-05-18 |
BR112020013581B1 (pt) | 2023-09-26 |
KR102600804B1 (ko) | 2023-11-13 |
MX2020007436A (es) | 2020-09-14 |
EP3746503A1 (en) | 2020-12-09 |
CA3086048A1 (en) | 2019-08-08 |
CN111886289A (zh) | 2020-11-03 |
US12116463B2 (en) | 2024-10-15 |
KR20200118048A (ko) | 2020-10-14 |
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