JP2021180778A - 表皮材止着部材の製造方法と表皮材止着部材製造装置 - Google Patents
表皮材止着部材の製造方法と表皮材止着部材製造装置 Download PDFInfo
- Publication number
- JP2021180778A JP2021180778A JP2020087807A JP2020087807A JP2021180778A JP 2021180778 A JP2021180778 A JP 2021180778A JP 2020087807 A JP2020087807 A JP 2020087807A JP 2020087807 A JP2020087807 A JP 2020087807A JP 2021180778 A JP2021180778 A JP 2021180778A
- Authority
- JP
- Japan
- Prior art keywords
- skin material
- rolls
- pair
- locking member
- shaped
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 120
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 52
- 229920005989 resin Polymers 0.000 claims abstract description 52
- 239000011347 resin Substances 0.000 claims abstract description 52
- 238000000465 moulding Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims description 14
- 238000002788 crimping Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 2
- 210000000078 claw Anatomy 0.000 description 22
- 238000005266 casting Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 239000002649 leather substitute Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/28—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/58—Seat coverings
- B60N2/5816—Seat coverings attachments thereof
- B60N2/5825—Seat coverings attachments thereof by hooks, staples, clips, snap fasteners or the like
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
- A47C31/02—Upholstery attaching means
- A47C31/023—Upholstery attaching means connecting upholstery to frames, e.g. by hooks, clips, snap fasteners, clamping means or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/44—Compression means for making articles of indefinite length
- B29C43/46—Rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0092—Producing upholstery articles, e.g. cushions, seats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
- B68G7/12—Other elements specially adapted for fastening, fixing, or finishing, in upholstery work
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B2/00—Friction-grip releasable fastenings
- F16B2/20—Clips, i.e. with gripping action effected solely by the inherent resistance to deformation of the material of the fastening
- F16B2/22—Clips, i.e. with gripping action effected solely by the inherent resistance to deformation of the material of the fastening of resilient material, e.g. rubbery material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/44—Compression means for making articles of indefinite length
- B29C43/46—Rollers
- B29C2043/461—Rollers the rollers having specific surface features
- B29C2043/465—Rollers the rollers having specific surface features having one or more cavities, e.g. for forming distinct products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/771—Seats
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Aviation & Aerospace Engineering (AREA)
- Transportation (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Seats For Vehicles (AREA)
Abstract
Description
12 帯状部材
12a,12b 端縁部
14 クリップ係止部材
18 表皮材
20 中央板状部
22,26 端縁フランジ部
24 中間フランジ部
28 リブ部
29 係止凹部
30 止着用クリップ
32 係止爪
36 係止突起
50 表皮材止着部材製造装置
52,53 ロール
54 キャビティ
56,57 回転軸
60 ノズル部材
62 ゲート部
64 注型部
Claims (7)
- 表皮材(18)の端縁に取り付けられ、前記表皮材(18)を座席の表面を覆うように取り付け固定するための止着用クリップ(30)が係止される表皮材止着部材(10)の製造方法であって、
前記表皮材(18)の端縁に固定される帯状部材(12)の一方の端縁部(12a)に長手方向に沿って一体に設けられた樹脂製のクリップ係止部材(14)を形成するもので、
前記帯状部材(12)に樹脂製の前記クリップ係止部材(14)を形成する一対のロール(52,53)を設け、前記一対のロール(52,53)表面には、前記クリップ係止部材(14)を形成するキャビティ(54)が形成されており、
回転する前記一対のロール(52,53)の各々の前記キャビティ(54)に、前記クリップ係止部材(14)を形成する樹脂を充填する成形工程と、
前記一対のロール(52,53)の回転に合わせて前記帯状部材(12)を前記一対のロール(52,53)間に通して、前記クリップ係止部材(14)を形成する樹脂を前記一対のロール(52,53)で押圧し、前記帯状部材(12)の両面に連続的に前記クリップ係止部材(14)を圧着させる圧着工程と、を含むことを特徴とする表皮材止着部材の製造方法。 - 前記クリップ係止部材(14)は、前記帯状部材(12)の前記端縁部(12a)に長手方向に沿って形成された中央板状部(20)と、前記中央板状部(20)と交差する面を有して前記長手方向に所定間隔で交互に形成された複数のリブ部(28)と、前記リブ部(28)の間に形成された複数の係止凹部(29)とを有し、 前記一対のロール(52,53)の表面に、前記キャビティ(54)が各々設けられ、
前記一対のロール(52,53)の回転により、前記帯状部材(12)の両側に前記中央板状部(20)と、前記帯状部材(12)の少なくとも一方の面に前記リブ部(28)及び前記係止凹部(29)を形成する請求項1記載の表皮材止着部材の製造方法。 - 前記一対のロール(52,53)の回転により、前記帯状部材(12)の両側に対称な位置又は/及び形状に、前記中央板状部(20)と、前記リブ部(28)及び前記係止凹部(29)を形成する請求項2記載の表皮材止着部材の製造方法。
- 前記クリップ係止部材(14)を形成する樹脂は、前記圧着工程にて前記帯状部材(12)に圧着されるまでは、圧着面側が部分的又は全体的に溶融しており、前記帯状部材(12)に圧着された後に凝固する請求項3記載の表皮材止着部材の製造方法。
- 表皮材(18)の端縁に取り付けられ、前記表皮材(18)を座席の表面を覆うように取り付け固定するための係止用クリップ(14)が係止される表皮材止着部材(10)の製造装置であって、
前記表皮材(18)の端縁に固定される帯状部材(12)の一方の端縁部(12a)に長手方向に沿って一体に設けられた樹脂製のクリップ係止部材(14)を形成するもので、
前記帯状部材(12)に樹脂製の前記クリップ係止部材(14)を形成する一対のロール(52,53)を備え、前記一対のロール(52,53)表面に前記クリップ係止部材(14)を形成するキャビティ(54)が形成され、
前記一対のロール(52,53)の前記キャビティ(54)に前記クリップ係止部材(14)を形成する樹脂を充填するノズル部材(60)が、前記一対のロール(52,53)の前記キャビティ(54)に対面して設けられ、
回転する前記一対のロール(52,53)の間に前記帯状部材(12)を通して、前記ノズル部材(60)から前記キャビティ(54)に射出された前記樹脂を、前記帯状部材(12)の両面に連続的に一体成形可能に設けられたことを特徴とする表皮材止着部材製造装置。 - 前記キャビティ(54)は、前記クリップ係止部材(14)の中央板状部(20)と、前記中央板状部(20)と交差する面を有して前記長手方向に所定間隔で設けられた複数のリブ部(28)と、前記リブ部(28)の間に設けられた複数の係止凹部(29)とを成形する形成部(20d,28a,29a)を連続的に備える請求項5記載の表皮材止着部材製造装置。
- 前記キャビティ(54)の前記形成部(20d,28a,29a)は、前記リブ部(28)と前記係止凹部(29)を、前記係止部材の両面において対称な位置又は/及び形状とする請求項6記載の表皮材止着部材製造装置。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2020087807A JP2021180778A (ja) | 2020-05-20 | 2020-05-20 | 表皮材止着部材の製造方法と表皮材止着部材製造装置 |
US17/323,735 US20210362381A1 (en) | 2020-05-20 | 2021-05-18 | Manufacturing method of cover material fastening member and manufacturing apparatus of cover material fastening member |
CN202110561089.9A CN113715709A (zh) | 2020-05-20 | 2021-05-20 | 表皮件固定部件的制造方法和表皮件固定部件制造装置 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2020087807A JP2021180778A (ja) | 2020-05-20 | 2020-05-20 | 表皮材止着部材の製造方法と表皮材止着部材製造装置 |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2021180778A true JP2021180778A (ja) | 2021-11-25 |
Family
ID=78606298
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2020087807A Pending JP2021180778A (ja) | 2020-05-20 | 2020-05-20 | 表皮材止着部材の製造方法と表皮材止着部材製造装置 |
Country Status (3)
Country | Link |
---|---|
US (1) | US20210362381A1 (ja) |
JP (1) | JP2021180778A (ja) |
CN (1) | CN113715709A (ja) |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1583110A (en) * | 1925-11-02 | 1926-05-04 | Harlie T Baugher | Safety signal and motor-car control |
DE3831636C1 (en) * | 1987-09-29 | 1989-09-21 | Daimler-Benz Aktiengesellschaft, 7000 Stuttgart, De | Means of attaching a padded cover to a seat frame of a vehicle seat |
US6035498A (en) * | 1997-01-27 | 2000-03-14 | Velcro Industties B.V. | Stretched fasteners |
US6099289A (en) * | 1997-08-25 | 2000-08-08 | Velcro Industries B.V. | Forming mold cavities |
CN105491916A (zh) * | 2013-08-27 | 2016-04-13 | Ykk株式会社 | 夹具和固定用线 |
JP6059362B2 (ja) * | 2013-11-11 | 2017-01-11 | Ykk株式会社 | 表皮材止着用吊込み具 |
JP6433581B2 (ja) * | 2015-04-24 | 2018-12-05 | Ykk株式会社 | 雌クリップ及び発泡成形体 |
WO2017163329A1 (ja) * | 2016-03-23 | 2017-09-28 | Ykk株式会社 | 表皮材止着用端部材 |
JP2018057638A (ja) * | 2016-10-06 | 2018-04-12 | Ykk株式会社 | カバーの製造方法及びカバー |
JP2018154960A (ja) * | 2017-03-15 | 2018-10-04 | Ykk Ap株式会社 | 断熱形材 |
WO2019021367A1 (ja) * | 2017-07-25 | 2019-01-31 | Ykk株式会社 | 表皮材止着用クリップ |
-
2020
- 2020-05-20 JP JP2020087807A patent/JP2021180778A/ja active Pending
-
2021
- 2021-05-18 US US17/323,735 patent/US20210362381A1/en active Pending
- 2021-05-20 CN CN202110561089.9A patent/CN113715709A/zh active Pending
Also Published As
Publication number | Publication date |
---|---|
US20210362381A1 (en) | 2021-11-25 |
CN113715709A (zh) | 2021-11-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2342989B1 (en) | Molded male surface fastener | |
JP3699896B2 (ja) | シート用面ファスナー | |
JP4769245B2 (ja) | 面ファスナ部品 | |
JP5690717B2 (ja) | 被覆材の係止連結部材及び被覆クッション成形体の製造方法 | |
KR101833156B1 (ko) | 성형면 파스너 | |
TWI538633B (zh) | Forming method of forming flat buckle and cushioning body | |
US20140130311A1 (en) | Molding Hook and Loop Fastener, Method for Manufacturing Molding Hook and Loop Fastener, and Method for Manufacturing Cushion Body | |
KR101023347B1 (ko) | 시트의 계지 연결부재, 그 부재를 포함하는 시트, 그부재를 이용한 성형체 및 그의 제조방법 | |
TW201236594A (en) | Molded hook and loop fastener | |
WO2010016122A1 (ja) | 成形雄面ファスナー | |
JP2004000321A (ja) | モールドイン成型用係止部材および樹脂成形体の製造方法 | |
TWI400044B (zh) | Forming a common veneer | |
JP2021180778A (ja) | 表皮材止着部材の製造方法と表皮材止着部材製造装置 | |
US6828004B2 (en) | Connected fastening members and process for production of resin molded article with fastening member | |
JP6774487B2 (ja) | 表皮材止着用端部材 | |
JP3128444B2 (ja) | モールドイン成形用係止部材およびそれを用いた樹脂成形体の製造方法 | |
JP2006142743A (ja) | シート用パッドの製造方法 | |
JP2601587Y2 (ja) | クッション材 | |
JP3264550B2 (ja) | 溝付きシートおよびその製造方法 | |
CN113453580A (zh) | 成形面连接件和成形面连接件的制造方法 | |
JP2011055943A (ja) | 発泡成形部材及びその製造方法 | |
JPH02128812A (ja) | 樹脂成形体の製造方法 | |
JPH0453687Y2 (ja) | ||
JP2001138341A (ja) | モールドイン成形用係止部材およびそれを用いた樹脂成形体の製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20201202 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20230501 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20240208 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20240319 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20240514 |