JP2021088044A - Grindstone, grindstone unit and machine tool - Google Patents

Grindstone, grindstone unit and machine tool Download PDF

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JP2021088044A
JP2021088044A JP2019221062A JP2019221062A JP2021088044A JP 2021088044 A JP2021088044 A JP 2021088044A JP 2019221062 A JP2019221062 A JP 2019221062A JP 2019221062 A JP2019221062 A JP 2019221062A JP 2021088044 A JP2021088044 A JP 2021088044A
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grindstone
pillar
portions
peripheral surface
holding material
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JP7417988B2 (en
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篤 ▲高▼田
篤 ▲高▼田
Atsushi Takada
大橋 恭介
Kyosuke Ohashi
恭介 大橋
大地 ▲高▼田
大地 ▲高▼田
Daichi Takada
大和 ▲高▼田
大和 ▲高▼田
Yamato Takada
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Nano TEM Co Ltd
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Nano TEM Co Ltd
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Abstract

To provide a grindstone that can increase grinding amounts while suppressing deterioration of grinding capability, a grindstone unit, and a machine tool.SOLUTION: A grindstone 10 for grinding a work-piece W comprises a plurality of pillar parts 42 arranged at intervals along a circumferential direction C of the grindstone 10 on a side peripheral surface 41 of the grindstone 10 and extended in a direction in which the parts cross the side peripheral surface 41 of the grindstone 10. The pillar parts 42 comprise a plurality of abrasive grains that contact the work-piece W when grinding the work-piece W and binding materials that bind the plurality of abrasive grains. This can increase grinding amounts while suppressing deterioration of grinding capability of the grindstone 10.SELECTED DRAWING: Figure 1

Description

本発明は、砥石、砥石ユニット及び工作機械に関する。 The present invention relates to a grindstone, a grindstone unit and a machine tool.

例えば、特許文献1に記載のフライス盤は、刃物を回転させて被加工物を切削加工する。
例えば、特許文献2に記載の研削盤は、複数の砥粒とこの複数の砥粒を結合する結合剤とを備える砥石車にて被加工物を研削する。
For example, the milling machine described in Patent Document 1 rotates a cutting tool to cut a workpiece.
For example, the grinding machine described in Patent Document 2 grinds a work piece with a grindstone provided with a plurality of abrasive grains and a binder that binds the plurality of abrasive grains.

特開平4−129610号公報Japanese Unexamined Patent Publication No. 4-129610 特開2016−165786号公報Japanese Unexamined Patent Publication No. 2016-165786

上記特許文献1に記載のフライス盤においては、刃物による切削加工が行われることにより、刃物の刃先が丸くなると、刃物の切れ味が低下し、刃物の加工能力が低下する。
また、上記特許文献2に記載の研削盤は、フライス盤に比べて切れ味が低下しづらく、加工能力は維持されるものの、被加工物から削り取れる加工量が少なく、加工量が多い加工には適さない。
In the milling machine described in Patent Document 1, when the cutting edge of the cutting tool is rounded due to the cutting process by the cutting tool, the sharpness of the cutting tool is lowered and the processing ability of the cutting tool is lowered.
Further, the grinding machine described in Patent Document 2 is less likely to reduce sharpness than a milling machine, and although the processing ability is maintained, the amount of processing that can be scraped from the workpiece is small, and the grinding machine is suitable for processing with a large amount of processing. Absent.

本発明は、上記実状を鑑みてなされたものであり、加工能力の低下を抑制しつつ、加工量を多くすることができる砥石、砥石ユニット及び工作機械を提供することを目的とする。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a grindstone, a grindstone unit, and a machine tool capable of increasing the amount of machining while suppressing a decrease in machining ability.

上記目的を達成するため、本発明の第1の観点に係る砥石は、被加工物を加工する砥石であって、前記砥石の側周面に前記砥石の周方向に沿って間隔を持って並べられ、前記砥石の前記側周面に交わる方向に延びる複数の柱部を備え、前記柱部は、前記被加工物を加工する際に前記被加工物に接触する複数の砥粒と、前記複数の砥粒を結合する結合材と、を備える。 In order to achieve the above object, the grindstone according to the first aspect of the present invention is a grindstone for processing an workpiece, and is arranged on the side peripheral surface of the grindstone at intervals along the circumferential direction of the grindstone. A plurality of pillars extending in a direction intersecting the side peripheral surfaces of the grindstone are provided, and the pillars include a plurality of abrasive grains that come into contact with the workpiece when the workpiece is processed, and the plurality of pillars. It is provided with a binder for binding the abrasive grains of the above.

また、前記柱部は、互いに異なる角度で交わるように一体をなす2つの壁部を備える、ようにしてもよい。 Further, the pillar portion may be provided with two wall portions that are integrated so as to intersect each other at different angles.

また、前記柱部は、前記砥石の前記側周面に交わる方向に延びる筒状に形成される、ようにしてもよい。 Further, the pillar portion may be formed in a tubular shape extending in a direction intersecting the side peripheral surface of the grindstone.

また、前記柱部は、前記砥石の径方向から見てY字状に形成される、ようにしてもよい。 Further, the pillar portion may be formed in a Y shape when viewed from the radial direction of the grindstone.

また、前記複数の柱部である複数の第1柱部は、前記砥石の前記側周面に設けられ、前記側周面に交わる方向に延び、前記砥石は、前記砥石の前記側周面に交わる端面に設けられ、前記端面に交わる方向に延びる複数の第2柱部を備える、ようにしてもよい。 Further, the plurality of first pillar portions, which are the plurality of pillar portions, are provided on the side peripheral surface of the grindstone and extend in a direction intersecting the side peripheral surface, and the grindstone is provided on the side peripheral surface of the grindstone. A plurality of second pillar portions provided on the intersecting end faces and extending in the direction of intersecting the end faces may be provided.

また、前記砥石は、前記砥石の前記側周面に設けられ、前記柱部よりも弾性率が小さく、かつ流体を通過させる多孔質材料により形成され、前記複数の柱部を保持する保持材を備える、ようにしてもよい。 Further, the grindstone is provided on the side peripheral surface of the grindstone, is formed of a porous material having a lower elastic modulus than the pillar portion and allowing a fluid to pass through, and holds a holding material for holding the plurality of pillar portions. You may be prepared.

また、前記保持材は複数の目立て粒を含み、前記目立て粒は、前記保持材から脱落した後に、前記結合材を削ることにより、前記砥粒を目立てする、ようにしてもよい。 Further, the holding material may include a plurality of sharpening grains, and the sharpening grains may be made to sharpen the abrasive grains by scraping the binder after falling off from the holding material.

また、筒状の前記柱部は、それぞれ矩形波部を有し、前記砥石の回転軸に沿う方向に延びる矩形波板状をなし、前記砥石の前記周方向において互いに前記矩形波部が向き合うように重ね合わされる2つの波板部により形成される、ようにしてもよい。 Further, each of the tubular pillars has a rectangular wave portion, and has a rectangular corrugated plate shape extending in a direction along the rotation axis of the grindstone so that the rectangular corrugated portions face each other in the circumferential direction of the grindstone. It may be formed by two corrugated plate portions overlapped with each other.

上記目的を達成するため、本発明の第2の観点に係る砥石ユニットは、前記砥石であって、有底筒状に形成される砥石と、前記砥石の内部空間に固定され、前記砥石を保持する砥石ホルダーと、を備え、前記砥石ホルダーには、流体が通過する流体通過孔が形成され、前記流体通過孔は、流体が流入可能に外部に露出する流入端部と、少なくとも一部が前記保持材に対向して位置し、前記流入端部を介して前記流体通過孔内に流入した流体を前記保持材に向けて流出させる流出端部と、を備える。 In order to achieve the above object, the grindstone unit according to the second aspect of the present invention is the grindstone, which is fixed to the grindstone formed in a bottomed tubular shape and the internal space of the grindstone to hold the grindstone. A grindstone holder is provided, and the grindstone holder is formed with a fluid passage hole through which a fluid passes, and the fluid passage hole has an inflow end portion exposed to the outside so that a fluid can flow in, and at least a part thereof. It is provided with an outflow end portion that is located opposite to the holding material and allows the fluid that has flowed into the fluid passage hole through the inflow end portion to flow out toward the holding material.

上記目的を達成するため、本発明の第3の観点に係る工作機械は、前記砥石と、前記砥石を保持する砥石ホルダーと、前記砥石ホルダーに固定され、前記砥石の回転軸に沿って延びるシャフトと、前記シャフトを軸回転させる駆動部と、を備える。 In order to achieve the above object, the machine tool according to the third aspect of the present invention includes the grindstone, a grindstone holder for holding the grindstone, and a shaft fixed to the grindstone holder and extending along the rotation axis of the grindstone. And a drive unit that rotates the shaft around the shaft.

本発明によれば、砥石、砥石ユニット及び工作機械において、加工能力の低下を抑制しつつ、加工量を多くすることができる。 According to the present invention, in a grindstone, a grindstone unit and a machine tool, it is possible to increase the machining amount while suppressing a decrease in machining ability.

本発明の一実施形態に係る工作機械の概略図である。It is the schematic of the machine tool which concerns on one Embodiment of this invention. 本発明の一実施形態に係る砥石の斜視図である。It is a perspective view of the grindstone which concerns on one Embodiment of this invention. 図1の範囲Aを示す拡大図である。It is an enlarged view which shows the range A of FIG. 本発明の一実施形態に係る砥石の図2の範囲Bの正面図である。It is a front view of the range B of FIG. 2 of the grindstone which concerns on one Embodiment of this invention. 図1のD−D線の断面図である。It is sectional drawing of the DD line of FIG. 本発明の一実施形態に係る砥石により被加工物が加工される際の柱部の動作を示す概略図である。It is the schematic which shows the operation of the pillar part when the workpiece is processed by the grindstone which concerns on one Embodiment of this invention. 本発明の変形例に係る砥石の側周面の一部の展開図である。It is a developed view of a part of the side peripheral surface of the grindstone which concerns on the modification of this invention. 本発明の変形例に係る砥石の側周面の一部の展開図である。It is a developed view of a part of the side peripheral surface of the grindstone which concerns on the modification of this invention. 本発明の変形例に係る砥石の側周面の一部の展開図である。It is a developed view of a part of the side peripheral surface of the grindstone which concerns on the modification of this invention. 本発明の変形例に係る砥石の柱部を砥石の径方向から見た図である。It is the figure which looked at the pillar part of the grindstone which concerns on the modification of this invention from the radial direction of a grindstone.

本発明に係る砥石、砥石ユニット及び工作機械の一実施形態について図面を参照して説明する。
図1に示すように、工作機械5は、砥石ユニット1と、シャフト25と、駆動部27と、クーラント液供給部28と、を備える。砥石ユニット1は、被加工物Wを加工する砥石10と、砥石10を保持する砥石ホルダー20と、を備える。
An embodiment of a grindstone, a grindstone unit, and a machine tool according to the present invention will be described with reference to the drawings.
As shown in FIG. 1, the machine tool 5 includes a grindstone unit 1, a shaft 25, a drive unit 27, and a coolant liquid supply unit 28. The grindstone unit 1 includes a grindstone 10 for processing the workpiece W and a grindstone holder 20 for holding the grindstone 10.

砥石ホルダー20は、金属により形成され、略円板状をなす。砥石ホルダー20の中心には円柱状のシャフト25が挿通される。砥石ホルダー20は、シャフト25と一体でシャフト25に沿う回転軸Oを中心に回転する。 The grindstone holder 20 is made of metal and has a substantially disk shape. A columnar shaft 25 is inserted through the center of the grindstone holder 20. The grindstone holder 20 is integrated with the shaft 25 and rotates about a rotation shaft O along the shaft 25.

駆動部27は、シャフト25を介して砥石ユニット1をX方向、Y方向及びZ方向に移動させるとともに、シャフト25を介して砥石ユニット1を回転軸Oを中心に軸回転させる。これにより、砥石10は、図示しないチャックに固定された被加工物Wを加工、すなわち切削、研磨又は研削する。被加工物Wは、セラミックス、シリコンウエハ、半導体基板、LED(Light Emitting Diode)基板、放熱基板、シリコンカーバイド、アルミナ、サファイア又は金属等である。 The drive unit 27 moves the grindstone unit 1 in the X, Y, and Z directions via the shaft 25, and rotates the grindstone unit 1 about the rotation axis O via the shaft 25. As a result, the grindstone 10 processes, that is, cuts, polishes, or grinds the workpiece W fixed to the chuck (not shown). The workpiece W is a ceramic, a silicon wafer, a semiconductor substrate, an LED (Light Emitting Diode) substrate, a heat radiating substrate, silicon carbide, alumina, sapphire, a metal, or the like.

図1及び図2に示すように、砥石10は、砥石ホルダー20が内部に位置する有底筒状をなす。詳しくは、砥石10は、保持材37及び複数の柱部32を有する端面加工部30と、保持材47及び複数の柱部42を有する側面加工部40と、を備える。 As shown in FIGS. 1 and 2, the grindstone 10 has a bottomed tubular shape in which the grindstone holder 20 is located inside. Specifically, the grindstone 10 includes an end face processing portion 30 having a holding material 37 and a plurality of pillar portions 32, and a side surface processing portion 40 having a holding material 47 and a plurality of pillar portions 42.

端面加工部30は、XY平面に沿う円環板状に形成される。端面加工部30は、加工時に被加工物Wが接するXY平面に沿う端面31を有する。
詳しくは、端面加工部30は、端面31に直交するZ方向に沿って延びる複数の柱部32を備える。各柱部32は、筒状、例えば、正六角形筒状に形成される。各柱部32は、被加工物Wを加工、例えば、研磨又は研削するために設けられる。複数の柱部32は砥石10の端面31に並べられている。複数の柱部32は、互いに同一のサイズで形成され、周方向Cに沿って並べられる。複数の柱部32は、周方向Cに沿って等角度、例えば45°間隔で配置されている。各柱部32は、6つの壁部33により構成される。隣り合う2つの壁部33は、所定角度、例えば60°の角度で交わるように一体をなす。
The end face processing portion 30 is formed in a ring plate shape along the XY plane. The end face processing portion 30 has an end face 31 along an XY plane in which the workpiece W is in contact during processing.
Specifically, the end face processing portion 30 includes a plurality of pillar portions 32 extending along the Z direction orthogonal to the end face 31. Each pillar portion 32 is formed in a tubular shape, for example, a regular hexagonal tubular shape. Each pillar 32 is provided for processing, for example, polishing or grinding the workpiece W. The plurality of pillar portions 32 are arranged on the end surface 31 of the grindstone 10. The plurality of pillar portions 32 are formed to have the same size as each other and are arranged along the circumferential direction C. The plurality of pillar portions 32 are arranged at equal angles, for example, at intervals of 45 ° along the circumferential direction C. Each pillar portion 32 is composed of six wall portions 33. Two adjacent wall portions 33 are integrated so as to intersect at a predetermined angle, for example, an angle of 60 °.

図2に示すように、側面加工部40は、Z方向に延びる筒状をなし、加工時に被加工物Wが接する側周面41を有する。側周面41は、端面31の周縁部から端面31に直交するように延びる。 As shown in FIG. 2, the side surface processed portion 40 has a tubular shape extending in the Z direction, and has a side peripheral surface 41 in contact with the workpiece W during processing. The side peripheral surface 41 extends from the peripheral edge portion of the end surface 31 so as to be orthogonal to the end surface 31.

詳しくは、側面加工部40は、側周面41に直交する径方向Rに沿って延びる複数の柱部42と、複数の柱部42を連結する連結部44と、を備える。各柱部42は、筒状、例えば、正六角形筒状に形成される。各柱部42は、被加工物Wを加工、例えば、切削するために設けられる。複数の柱部42は、砥石10の側周面41に並べられる。複数の柱部42はZ方向に沿って並べられ、Z方向に沿って並ぶ1列の複数の柱部42は砥石10の周方向Cに並べられる。複数の柱部42は、周方向Cに沿って等角度、例えば22.5°間隔で配置されている。側面加工部40の複数の柱部42の周方向Cの配置間隔は、端面加工部30の複数の柱部32の周方向Cの配置間隔よりも小さく設定される。例えば、柱部42の周方向Cの配置間隔は、柱部32の周方向Cの配置間隔の半分に設定される。 Specifically, the side surface processed portion 40 includes a plurality of pillar portions 42 extending along the radial direction R orthogonal to the side peripheral surface 41, and a connecting portion 44 connecting the plurality of pillar portions 42. Each pillar portion 42 is formed in a tubular shape, for example, a regular hexagonal tubular shape. Each pillar portion 42 is provided for machining, for example, cutting the workpiece W. The plurality of pillar portions 42 are arranged on the side peripheral surface 41 of the grindstone 10. The plurality of pillars 42 are arranged along the Z direction, and the plurality of pillars 42 in a row arranged along the Z direction are arranged in the circumferential direction C of the grindstone 10. The plurality of pillar portions 42 are arranged at equal angles along the circumferential direction C, for example, at intervals of 22.5 °. The arrangement interval of the plurality of column portions 42 of the side surface processing portion 40 in the circumferential direction C is set to be smaller than the arrangement interval of the plurality of pillar portions 32 of the end face processing portion 30 in the circumferential direction C. For example, the arrangement interval of the pillar portion 42 in the circumferential direction C is set to half of the arrangement interval of the pillar portion 32 in the circumferential direction C.

図2に示すように、複数の連結部44は、それぞれZ方向に隣り合う2つの柱部42を連結する。連結部44は、Z方向に隣り合う2つの柱部42の各々の頂点P1,P2を連結する。2つの頂点P1,P2はZ方向に対向して位置する。各柱部42は、6つの壁部43により構成される。隣り合う2つの壁部43は、所定角度、例えば60°の角度で交わるように一体をなす。 As shown in FIG. 2, the plurality of connecting portions 44 connect two pillar portions 42 adjacent to each other in the Z direction. The connecting portion 44 connects the vertices P1 and P2 of the two pillar portions 42 adjacent to each other in the Z direction. The two vertices P1 and P2 are located so as to face each other in the Z direction. Each pillar portion 42 is composed of six wall portions 43. Two adjacent wall portions 43 are integrated so as to intersect at a predetermined angle, for example, an angle of 60 °.

図4に示すように、側面加工部40は、Z方向に沿って並べられる柱部42である複数、例えば3つの柱部42a,42b,42cと、複数の柱部42a,42b,42cを連結する連結部44である複数、例えば2つの連結部44a,44bと、を備える。連結部44aは、2つの柱部42a,42bの間に位置し、2つの柱部42a,42bを連結する。連結部44bは、2つの柱部42b,42cの間に位置し、2つの柱部42b,42cを連結する。
柱部42a,42b,42c及び連結部44a,44bは、第1及び第2の波板部45,46により構成される。第1及び第2の波板部45,46は、それぞれZ方向に沿って折り曲げられたZ方向に沿う台形の矩形波状をなす。第1の波板部45は複数の矩形波部45aを有し、第2の波板部46は複数の矩形波部46aを有する。矩形波部45a,46aは、底辺が省略された台形形状をなす。第1及び第2の波板部45,46は、それぞれの矩形波部45a,46aが周方向Cに互いに向き合うように重ね合わされる。矩形波部45a,46aが互いに向き合うように設けられることにより、各柱部42a,42b,42cが形成される。第1及び第2の波板部45,46は、連結部44において図示しない接着剤により接着されている。
As shown in FIG. 4, the side surface processing portion 40 connects a plurality of pillar portions 42, for example, three pillar portions 42a, 42b, 42c and a plurality of pillar portions 42a, 42b, 42c which are arranged along the Z direction. A plurality of connecting portions 44, for example, two connecting portions 44a and 44b, are provided. The connecting portion 44a is located between the two pillar portions 42a and 42b, and connects the two pillar portions 42a and 42b. The connecting portion 44b is located between the two pillar portions 42b and 42c, and connects the two pillar portions 42b and 42c.
The pillar portions 42a, 42b, 42c and the connecting portions 44a, 44b are composed of the first and second corrugated plate portions 45, 46. The first and second corrugated sheet portions 45 and 46 form a trapezoidal rectangular corrugated shape along the Z direction, which is bent along the Z direction, respectively. The first corrugated plate portion 45 has a plurality of rectangular corrugated portions 45a, and the second corrugated plate portion 46 has a plurality of rectangular corrugated portions 46a. The rectangular wave portions 45a and 46a have a trapezoidal shape with the base omitted. The first and second corrugated plate portions 45 and 46 are superposed so that the rectangular corrugated portions 45a and 46a face each other in the circumferential direction C. By providing the rectangular wave portions 45a and 46a so as to face each other, the pillar portions 42a, 42b and 42c are formed. The first and second corrugated sheet portions 45 and 46 are adhered to each other at the connecting portion 44 with an adhesive (not shown).

図2に示すように、保持材37は、端面加工部30の全域にわたって形成され、複数の柱部32を保持する。保持材37は、各柱部32の内部空間に充填されるとともに、各柱部32の外部空間である複数の柱部32の間に充填される。保持材37により柱部32の強度が高められる。保持材47は、側面加工部40の全域にわたって形成され、複数の柱部42を保持する。保持材47は、各柱部42の内部空間に充填されるとともに、各柱部42の外部空間である複数の柱部42の間に充填される。 As shown in FIG. 2, the holding material 37 is formed over the entire area of the end face processed portion 30 and holds a plurality of pillar portions 32. The holding material 37 is filled in the internal space of each pillar portion 32, and is also filled between a plurality of pillar portions 32 which are external spaces of each pillar portion 32. The strength of the column portion 32 is increased by the holding material 37. The holding material 47 is formed over the entire area of the side surface processed portion 40 and holds a plurality of pillar portions 42. The holding material 47 is filled in the internal space of each pillar portion 42, and is filled between a plurality of pillar portions 42, which is an external space of each pillar portion 42.

図1に示すように、保持材37,47は柱部32,42と略同一の高さに設定されている。保持材37,47は、柱部32,42よりも弾性率が小さい材質により形成される。すなわち、保持材37,47は、柱部32,42に比べて、外力により変形しやすく、被加工物Wとの摩擦による摩耗量が多い材質により形成される。砥石10での被加工物Wの加工時に、保持材37,47は、柱部32,42よりも削れやすく、弾性変形しやすい。このため、図3に示すように、砥石10の側周面41が被加工物Wの加工により摩耗した場合であっても、保持材47は、柱部42よりも距離Fだけ被加工物Wに対して退避した状態に維持される。
保持材37も、保持材47と同様である。従って、保持材37,47は、柱部32,42よりも被加工物Wに向けて突出することが抑制され、柱部32,42よる被加工物Wの加工を阻害しない。
保持材37,47は、気体又は液体である流体を通過させるポーラス材料、すなわち多孔質材料により形成される。保持材37,47は、例えば、多孔質の樹脂又はセラミックからなる。
As shown in FIG. 1, the holding members 37 and 47 are set at substantially the same height as the pillar portions 32 and 42. The holding materials 37 and 47 are formed of a material having a lower elastic modulus than the column portions 32 and 42. That is, the holding materials 37 and 47 are formed of a material that is more easily deformed by an external force than the pillar portions 32 and 42 and has a large amount of wear due to friction with the workpiece W. When the workpiece W is processed with the grindstone 10, the holding materials 37 and 47 are more easily scraped and elastically deformed than the column portions 32 and 42. Therefore, as shown in FIG. 3, even when the side peripheral surface 41 of the grindstone 10 is worn by the processing of the workpiece W, the holding material 47 keeps the workpiece W by a distance F from the pillar portion 42. Is maintained in a retracted state.
The holding material 37 is the same as the holding material 47. Therefore, the holding materials 37 and 47 are suppressed from protruding toward the workpiece W from the pillars 32 and 42, and do not hinder the processing of the workpiece W by the pillars 32 and 42.
The holding materials 37 and 47 are formed of a porous material that allows a fluid that is a gas or a liquid to pass through, that is, a porous material. The holding materials 37 and 47 are made of, for example, a porous resin or ceramic.

図3に示すように、柱部42は、複数の砥粒15と、複数の砥粒15を結合する結合材16と、を備える。複数の砥粒15は、結合材16内に分布している。砥粒15は、例えば、ダイヤモンドである。なお、砥粒15は、ダイヤモンドに限らず、立方晶窒化ホウ素(CBN)砥粒であってもよいし、CBN砥粒とダイヤモンドを混合させてもよい。さらには、複数の砥粒15は、炭化ケイ素(SiC)、又は溶融アルミナ(Al)、若しくはこれらを混合したものであってもよい。 As shown in FIG. 3, the pillar portion 42 includes a plurality of abrasive grains 15 and a binder 16 for binding the plurality of abrasive grains 15. The plurality of abrasive grains 15 are distributed in the binder 16. The abrasive grain 15 is, for example, diamond. The abrasive grains 15 are not limited to diamond, but may be cubic boron nitride (CBN) abrasive grains, or CBN abrasive grains and diamond may be mixed. Further, the plurality of abrasive grains 15 may be silicon carbide (SiC), molten alumina (Al 2 O 3 ), or a mixture thereof.

結合材16は、内部に複数の砥粒15を保持する。結合材16は、ニッケル、アルミニウム等の金属、樹脂又はセラミックにより形成される。柱部32は、柱部42と同様に、複数の砥粒及び結合材を備える。
図3に示すように、保持材47は、複数の目立て粒47aを含む。目立て粒47aは、結合材16よりも硬く、かつ、砥粒15よりも柔らかい材質により形成される。目立て粒47aは、例えば、炭化ケイ素(SiC)又は二酸化ケイ素(SiO)からなる粒である。目立て粒47aは、保持材47から脱落した後、柱部42の結合材16を削る。これにより、柱部42の砥粒15が目立てされる。保持材37も、保持材47と同様に、複数の目立て粒を含む。
The binder 16 holds a plurality of abrasive grains 15 inside. The binder 16 is formed of a metal such as nickel or aluminum, a resin or a ceramic. Similar to the column portion 42, the column portion 32 includes a plurality of abrasive grains and a binder.
As shown in FIG. 3, the holding material 47 includes a plurality of sharpening grains 47a. The sharpening grains 47a are formed of a material that is harder than the binder 16 and softer than the abrasive grains 15. The dressing grain 47a is, for example, a grain made of silicon carbide (SiC) or silicon dioxide (SiO 2 ). After the sharpening grains 47a fall off from the holding material 47, the binder 16 of the pillar portion 42 is scraped. As a result, the abrasive grains 15 of the pillar portion 42 are sharpened. Like the holding material 47, the holding material 37 also contains a plurality of sharpening grains.

図1に示すように、クーラント液供給部28はクーラント液Cltを砥石10に供給する。
砥石ホルダー20には流体通過孔21,22,23,24が形成される。流体通過孔21,22,23,24を1組とした場合、複数組の流体通過孔21,22,23,24は周方向Cに沿って間隔を持って配置されている。
流体通過孔21は、シャフト25の回転軸Oに沿うZ方向に延びる。流体通過孔21の上端である流入端部21iは砥石ホルダー20の上面に位置する。
流体通過孔22,23,24は、シャフト25の回転軸Oに沿うZ方向に並べられ、それぞれ砥石10の径方向Rに沿って延びる。流体通過孔22,23,24の径方向R内側の一端は流体通過孔21に接続され、流体通過孔22,23,24の径方向R外側の他端である流出端部22o,23o,24oは砥石ホルダー20の側周面に位置する。流出端部22o,23o,24oはポーラス材により形成される保持材47に対向する。クーラント液Cltは、流入端部21iを介して流体通過孔21,22,23,24内に進入し、砥石10の回転時に作用する遠心力により、流体通過孔22,23,24の流出端部22o,23o,24oに向かい、保持材47を介して砥石10の径方向Rの外側に吐出される。
As shown in FIG. 1, the coolant liquid supply unit 28 supplies the coolant liquid Clt to the grindstone 10.
Fluid passage holes 21, 22, 23, 24 are formed in the grindstone holder 20. When one set of fluid passage holes 21, 22, 23, 24 is used, a plurality of sets of fluid passage holes 21, 22, 23, 24 are arranged at intervals along the circumferential direction C.
The fluid passage hole 21 extends in the Z direction along the rotation axis O of the shaft 25. The inflow end 21i, which is the upper end of the fluid passage hole 21, is located on the upper surface of the grindstone holder 20.
The fluid passage holes 22, 23, and 24 are arranged in the Z direction along the rotation axis O of the shaft 25, and extend along the radial direction R of the grindstone 10, respectively. One end of the fluid passage holes 22, 23, 24 inside the radial direction R is connected to the fluid passage hole 21, and the other end of the fluid passage holes 22, 23, 24 outside the radial direction R, the outflow end portions 22o, 23o, 24o. Is located on the side peripheral surface of the grindstone holder 20. The outflow end portions 22o, 23o, 24o face the holding material 47 formed of the porous material. The coolant liquid Clt enters the fluid passage holes 21, 22, 23, 24 through the inflow end 21i, and the centrifugal force acting during the rotation of the grindstone 10 causes the outflow ends of the fluid passage holes 22, 23, 24. It is discharged to the outside of the grindstone 10 in the radial direction R via the holding material 47 toward 22o, 23o, and 24o.

次に、工作機械5の作用について説明する。
図1に示すように、工作機械5は、駆動部27を介して、シャフト25とともに回転軸Oを中心に砥石ユニット1を回転させつつ、砥石10の側周面41を被加工物Wに接触させる。これにより、被加工物Wが加工される。図5に示すように、砥石10は、砥粒15を有する柱部42と砥粒15を有しない保持材47が周方向Cに沿って交互に配置される。よって、砥石10が周方向Cに回転すると、被加工物Wには、被加工物Wを加工する柱部42と被加工物Wを加工しない保持材47が交互に接触する。これにより、図6に示すように、柱部42が周方向Cに沿って被加工物Wに向かって回転し、柱部42の先端が被加工物Wに加工量Kにて被加工物Wに切り込まれるとともに、柱部42の先端が被加工物Wに摩擦する。これにより、被加工物Wが加工される。
従来の砥石では砥粒が周方向に沿って均一に分布しており、砥粒は被加工物を研磨するのみである。よって、従来の砥石では、本実施形態に比べて、被加工物Wに切り込む加工量は少ない。一方、本実施形態の砥石10の柱部42は、フライス工具の刃先と同様に機能し、被加工物Wに切り込まれやすい。これにより、本実施形態の砥石10は、従来の砥石よりも加工量Kを増やすことができる。また、加工時には、砥石10の柱部42の先端が摩耗する前に砥粒15が柱部42から脱落し、新たな砥粒15が柱部42の先端に露出する。よって、砥石10の加工能力がフライス工具に比べて低下することが抑制される。
Next, the operation of the machine tool 5 will be described.
As shown in FIG. 1, the machine tool 5 contacts the side peripheral surface 41 of the grindstone 10 with the workpiece W while rotating the grindstone unit 1 around the rotation shaft O together with the shaft 25 via the drive unit 27. Let me. As a result, the workpiece W is processed. As shown in FIG. 5, in the grindstone 10, the pillar portion 42 having the abrasive grains 15 and the holding material 47 having no abrasive grains 15 are alternately arranged along the circumferential direction C. Therefore, when the grindstone 10 rotates in the circumferential direction C, the pillar portion 42 that processes the workpiece W and the holding material 47 that does not process the workpiece W alternately come into contact with the workpiece W. As a result, as shown in FIG. 6, the pillar portion 42 rotates toward the workpiece W along the circumferential direction C, and the tip of the pillar portion 42 is applied to the workpiece W with a machining amount K. At the same time, the tip of the pillar portion 42 rubs against the workpiece W. As a result, the workpiece W is processed.
In the conventional grindstone, the abrasive grains are uniformly distributed along the circumferential direction, and the abrasive grains only polish the workpiece. Therefore, with the conventional grindstone, the amount of processing to cut into the workpiece W is smaller than that of the present embodiment. On the other hand, the pillar portion 42 of the grindstone 10 of the present embodiment functions in the same manner as the cutting edge of the milling tool, and is easily cut into the workpiece W. As a result, the grindstone 10 of the present embodiment can increase the processing amount K as compared with the conventional grindstone. Further, during processing, the abrasive grains 15 fall off from the column portion 42 before the tip of the column portion 42 of the grindstone 10 is worn, and new abrasive grains 15 are exposed at the tip of the column portion 42. Therefore, it is suppressed that the machining capacity of the grindstone 10 is lower than that of the milling tool.

図1に示すように、工作機械5は、駆動部27を介して、シャフト25とともに回転軸Oを中心に砥石ユニット1を回転させつつ、砥石10の端面31を被加工物Wに接触させる。これにより、被加工物Wが研磨又は研削される。 As shown in FIG. 1, the machine tool 5 brings the end face 31 of the grindstone 10 into contact with the workpiece W while rotating the grindstone unit 1 around the rotation shaft O together with the shaft 25 via the drive unit 27. As a result, the workpiece W is polished or ground.

図1に示すように、工作機械5は、砥石10による被加工物Wの加工中に、クーラント液供給部28を介してクーラント液Cltを砥石10の上面に吐出する。そして、クーラント液Cltは、流入端部21iを介して流体通過孔21に進入する。クーラント液Cltは、流体通過孔21内において、砥石10が回転することに伴い径方向R外側に向けて遠心力が作用する。この遠心力を受けてクーラント液Cltは、流体通過孔21から流体通過孔22,23,24に進入する。クーラント液Cltは、遠心力により流体通過孔22,23,24の流出端部22o,23o,24oから砥石ホルダー20と砥石10の隙間に吐出される。クーラント液Cltは、砥石ホルダー20と砥石10の隙間の全域に広がり、保持材47を介して砥石10の径方向Rの外側に吐出される。そして、クーラント液Cltは、液体を通過可能な多孔質材料からなる保持材47を通過し、砥石10と被加工物Wの間に進入する。よって、砥石10と被加工物Wで発生する摩擦熱がクーラント液Cltにより冷やされる。 As shown in FIG. 1, the machine tool 5 discharges the coolant liquid Clt to the upper surface of the grindstone 10 via the coolant liquid supply unit 28 during the processing of the workpiece W by the grindstone 10. Then, the coolant liquid Clt enters the fluid passage hole 21 via the inflow end portion 21i. Centrifugal force acts on the coolant liquid Clt toward the outer side in the radial direction as the grindstone 10 rotates in the fluid passage hole 21. In response to this centrifugal force, the coolant liquid Clt enters the fluid passage holes 22, 23, 24 from the fluid passage hole 21. The coolant liquid Clt is discharged from the outflow ends 22o, 23o, 24o of the fluid passage holes 22, 23, 24 into the gap between the grindstone holder 20 and the grindstone 10 by centrifugal force. The coolant liquid Clt spreads over the entire gap between the grindstone holder 20 and the grindstone 10, and is discharged to the outside of the grindstone 10 in the radial direction R via the holding material 47. Then, the coolant liquid Clt passes through the holding material 47 made of a porous material through which the liquid can pass, and enters between the grindstone 10 and the workpiece W. Therefore, the frictional heat generated between the grindstone 10 and the workpiece W is cooled by the coolant liquid Clt.

(効果)
以上、説明した一実施形態によれば、以下の効果を奏する。
(1)被加工物Wを加工する砥石10は、砥石10の側周面41に砥石10の周方向Cに沿って間隔を持って並べられ、砥石10の側周面41に交わる方向に延びる複数の柱部42を備える。柱部42は、被加工物Wを加工する際に被加工物Wに接触する複数の砥粒15と、複数の砥粒15を結合する結合材16と、を備える。
この構成によれば、砥石10は、砥粒15を有する柱部42と砥粒15を有しない保持材47が周方向Cに沿って交互に配置される。これにより、図6に示すように、柱部42が周方向Cに沿って被加工物Wに向かって回転し、柱部42の先端が被加工物Wに加工量Kにて被加工物Wに切り込まれる。よって、砥石10の加工量Kを従来の砥石よりも増やすことができる。
また、砥石10による被加工物Wの加工時に、砥粒15が被加工物Wとの摩擦により丸くなって研削能力が低下する前に、砥粒15が柱部42から脱落して新たな砥粒15が被加工物Wに接触可能に柱部42から露出する。このため、砥石10は、従来のフライス工具に比べて加工能力の低下が抑制される。
(effect)
According to the above-described embodiment, the following effects are obtained.
(1) The grindstones 10 for processing the workpiece W are arranged on the side peripheral surface 41 of the grindstone 10 at intervals along the circumferential direction C of the grindstone 10 and extend in the direction intersecting the side peripheral surface 41 of the grindstone 10. A plurality of pillar portions 42 are provided. The pillar portion 42 includes a plurality of abrasive grains 15 that come into contact with the workpiece W when the workpiece W is processed, and a binder 16 that binds the plurality of abrasive grains 15.
According to this configuration, in the grindstone 10, the pillar portion 42 having the abrasive grains 15 and the holding material 47 having no abrasive grains 15 are alternately arranged along the circumferential direction C. As a result, as shown in FIG. 6, the pillar portion 42 rotates toward the workpiece W along the circumferential direction C, and the tip of the pillar portion 42 is applied to the workpiece W with the machining amount K. It is cut into. Therefore, the processing amount K of the grindstone 10 can be increased as compared with the conventional grindstone.
Further, when the workpiece W is processed by the grindstone 10, the abrasive grains 15 fall off from the column portion 42 and a new grindstone is used before the abrasive grains 15 are rounded due to friction with the workpiece W and the grinding ability is lowered. The grain 15 is exposed from the column portion 42 so as to be in contact with the workpiece W. Therefore, the grindstone 10 is suppressed from being lowered in machining ability as compared with the conventional milling tool.

(2)柱部42は、互いに異なる角度で交わるように一体をなす2つの壁部43を備える。
この構成によれば、2つの壁部43が互いに異なる角度で交わるように一体をなすため、2つの壁部が平板状に一体をなす場合に比べて、柱部42の剛性を高めることができる。これにより、砥石10の加工能力を向上させることができる。
(2) The pillar portion 42 includes two wall portions 43 that are integrated so as to intersect each other at different angles.
According to this configuration, since the two wall portions 43 are integrated so as to intersect each other at different angles, the rigidity of the pillar portion 42 can be increased as compared with the case where the two wall portions are integrated in a flat plate shape. .. Thereby, the processing capacity of the grindstone 10 can be improved.

(3)柱部42は、砥石10の側周面41に交わる方向に延びる筒状に形成される。
この構成によれば、柱部42の剛性を高めることができ、砥石10の加工能力を向上させることができる。
(3) The pillar portion 42 is formed in a tubular shape extending in a direction intersecting the side peripheral surface 41 of the grindstone 10.
According to this configuration, the rigidity of the pillar portion 42 can be increased, and the processing capacity of the grindstone 10 can be improved.

(4)複数の第1柱部の一例である複数の柱部42は、砥石10の側周面41に設けられ、側周面41に交わる方向に延びる。砥石10は、砥石10の側周面41に直交する端面31に設けられ、端面31に交わる方向に延びる複数の第2柱部の一例である複数の柱部32を備える。
この構成によれば、1つの砥石10において、砥石10の側周面41と端面31を利用して異なる2つの種類の加工が可能となる。
(4) The plurality of pillar portions 42, which is an example of the plurality of first pillar portions, are provided on the side peripheral surface 41 of the grindstone 10 and extend in a direction intersecting the side peripheral surface 41. The grindstone 10 is provided on an end surface 31 orthogonal to the side peripheral surface 41 of the grindstone 10, and includes a plurality of column portions 32 which are examples of a plurality of second column portions extending in a direction intersecting the end surface 31.
According to this configuration, in one grindstone 10, two different types of machining can be performed by utilizing the side peripheral surface 41 and the end surface 31 of the grindstone 10.

(5)砥石10は、砥石10の側周面41の全域に設けられ、柱部42よりも弾性率が小さく、かつ流体を通過させる多孔質材料により形成され、複数の柱部42を保持する保持材47を備える。
この構成によれば、保持材47は、多孔質材料により形成されるため、非多孔質材料に比べて、加工時に摩耗量が多くなる。よって、保持材47が柱部42よりも被加工物W側に突出することが抑制され、保持材47が柱部42による被加工物Wの加工を阻害することが抑制される。
また、保持材47は流体が通過可能である。このため、保持材47を通過した流体が砥石10と被加工物Wの間に供給可能である。これにより、砥石10と被加工物Wで発生する摩擦熱を冷却したり、切り粉を外部に排出したりすることができる。
また、保持材47は、柱部42よりも弾性率が小さく、被加工物Wに押されたときに柱部42よりも変形しやすい。よって、保持材47が柱部42よりも被加工物W側に突出することが抑制され、保持材47が柱部42による被加工物Wの加工を阻害することが抑制される。
(5) The grindstone 10 is provided over the entire side peripheral surface 41 of the grindstone 10, has a lower elastic modulus than the pillar portion 42, is formed of a porous material through which a fluid passes, and holds a plurality of pillar portions 42. A holding material 47 is provided.
According to this configuration, since the holding material 47 is formed of a porous material, the amount of wear during processing is larger than that of a non-porous material. Therefore, it is suppressed that the holding material 47 protrudes toward the work piece W side from the pillar portion 42, and the holding material 47 is suppressed from hindering the processing of the work piece W by the pillar portion 42.
Further, the holding material 47 allows fluid to pass through. Therefore, the fluid that has passed through the holding material 47 can be supplied between the grindstone 10 and the workpiece W. As a result, the frictional heat generated between the grindstone 10 and the workpiece W can be cooled, and chips can be discharged to the outside.
Further, the holding material 47 has a smaller elastic modulus than the column portion 42, and is more easily deformed than the column portion 42 when pressed by the workpiece W. Therefore, it is suppressed that the holding material 47 protrudes toward the work piece W side from the pillar portion 42, and the holding material 47 is suppressed from hindering the processing of the work piece W by the pillar portion 42.

(6)保持材47は複数の目立て粒47aを含む。目立て粒47aは、保持材47から脱落した後に、結合材16を削ることにより、砥粒15を目立てする。
この構成によれば、砥粒15が目立てされることにより、砥石10の加工能力の低下が抑制される。
(6) The holding material 47 contains a plurality of sharpening grains 47a. The sharpening grains 47a sharpen the abrasive grains 15 by scraping the binder 16 after falling off from the holding material 47.
According to this configuration, the sharpening of the abrasive grains 15 suppresses a decrease in the processing capacity of the grindstone 10.

(7)筒状の柱部42aは、それぞれ矩形波部45a,46aを有し、Z方向に延びる矩形波板状をなし、砥石10の周方向Cにおいて互いに矩形波部45a,46aが向き合うように重ね合わされる2つの波板部45,46により形成される。
この構成によれば、2つの波板部45,46を重ね合わせることにより、筒部42aを構成することができる。
(7) The tubular pillar portion 42a has rectangular wave portions 45a and 46a, respectively, and has a rectangular corrugated plate shape extending in the Z direction so that the rectangular wave portions 45a and 46a face each other in the circumferential direction C of the grindstone 10. It is formed by two corrugated plate portions 45, 46 superposed on the above.
According to this configuration, the tubular portion 42a can be formed by superimposing the two corrugated plate portions 45 and 46.

(8)砥石ユニット1は、有底筒状に形成される砥石10と、砥石10の内部空間に固定され、砥石10を保持する砥石ホルダー20と、を備える。砥石ホルダー20には、流体の一例であるクーラント液Cltが通過する流体通過孔21,22,23,24が形成される。流体通過孔21,22,23,24は、クーラント液Cltが流入可能に外部に露出する流入端部21iと、少なくとも一部が保持材47に対向して位置し、流入端部21iを介して流体通過孔内21,22,23,24に流入したクーラント液Cltを保持材47に向けて流出させる流出端部22o,23o,24oと、を備える。
この構成によれば、クーラント液Cltは、流体通過孔21,22,23,24を経て、保持材47に向けて吐出される。そして、クーラント液Cltは、保持材47を通過して砥石10と被加工物Wの間に供給される。これにより、砥石10と被加工物Wで発生する摩擦熱を冷却したり、切り粉を排出したりすることができる。
(8) The grindstone unit 1 includes a grindstone 10 formed in a bottomed tubular shape, and a grindstone holder 20 fixed in the internal space of the grindstone 10 and holding the grindstone 10. The grindstone holder 20 is formed with fluid passage holes 21, 22, 23, 24 through which the coolant liquid Clt, which is an example of the fluid, passes. The fluid passage holes 21, 22, 23, 24 are located at the inflow end 21i where the coolant Clt is exposed to the outside so that the coolant can flow in, and at least a part thereof faces the holding material 47, and are located via the inflow end 21i. The outflow end portions 22o, 23o, 24o are provided so that the coolant liquid Clt that has flowed into the fluid passage holes 21, 22, 23, 24 flows out toward the holding material 47.
According to this configuration, the coolant liquid Clt is discharged toward the holding material 47 through the fluid passage holes 21, 22, 23, 24. Then, the coolant liquid Clt passes through the holding material 47 and is supplied between the grindstone 10 and the workpiece W. As a result, the frictional heat generated between the grindstone 10 and the workpiece W can be cooled and chips can be discharged.

(9)工作機械5は、砥石10と、砥石10を保持する砥石ホルダー20と、砥石ホルダー20に固定され、砥石10の回転軸Oに沿って延びるシャフト25と、シャフト25を軸回転させる駆動部27と、を備える。
この構成によれば、工作機械5において、砥石10の加工量Kを従来の砥石よりも増やすことができ、砥石10の加工能力の低下が抑制される。
(9) The machine tool 5 has a grindstone 10, a grindstone holder 20 that holds the grindstone 10, a shaft 25 that is fixed to the grindstone holder 20 and extends along the rotation axis O of the grindstone 10, and a drive that rotates the shaft 25. A unit 27 is provided.
According to this configuration, in the machine tool 5, the processing amount K of the grindstone 10 can be increased as compared with the conventional grindstone, and the decrease in the processing capacity of the grindstone 10 is suppressed.

(変形例)
なお、上記実施形態は、これを適宜変更した以下の形態にて実施することができる。
上記実施形態においては、砥石ホルダー20の流体通過孔21,22,23,24は省略されてもよい。また、クーラント液供給部28は省略されてもよい。
(Modification example)
In addition, the said embodiment can be carried out in the following embodiments which modified this as appropriate.
In the above embodiment, the fluid passage holes 21, 22, 23, 24 of the grindstone holder 20 may be omitted. Further, the coolant liquid supply unit 28 may be omitted.

上記実施形態においては、柱部32,42は正六角形筒状に形成されていたが、六角形筒状であれば、正六角形筒状でなくてもよい。また、柱部32,42は、多角形筒状であれば、六角形筒状でなくてもよく、例えば、五角以下又は七角以上の多角形筒状であってもよい。さらに、柱部32,42は、筒状であれば、多角形筒状でなくてもよく、円筒状であってもよい。以下、図7〜図9を参照しつつ柱部の変形例について説明する。 In the above embodiment, the pillars 32 and 42 are formed in the shape of a regular hexagonal cylinder, but the pillars 32 and 42 do not have to be in the shape of a regular hexagonal cylinder as long as they are in the shape of a hexagonal cylinder. Further, the pillar portions 32 and 42 do not have to have a hexagonal tubular shape as long as they have a polygonal tubular shape, and may be, for example, a polygonal tubular shape having a pentagon or less or a seven-sided or more. Further, the pillars 32 and 42 do not have to be polygonal tubular as long as they are tubular, and may be cylindrical. Hereinafter, a modified example of the pillar portion will be described with reference to FIGS. 7 to 9.

例えば、図7に示すように、複数の柱部142はV字状又はL字状をなしていてもよい。複数の柱部142は周方向Cに沿って1列に並べられる。複数の柱部142はそれぞれ同じ向きに設けられる。柱部142は、互いに異なる角度で交わる2つの壁部143,144を備える。2つの壁部143,144がなす角度は、鋭角及び鈍角の何れであってもよい。また、2つの壁部143,144は一体で形成されていてもよいし、別体で形成されてもよい。
さらに、図7の例では、柱部142はZ方向に1つだけ設けられていたが、Z方向に2つ以上並んで設けられていてもよい。
柱部142が互いに異なる角度で交わる2つの壁部143,144を有することにより、柱部142の剛性を高めることができる。また、図7の側面加工部40はZ方向に貫通する隙間を有するため、Z方向に流体が通過しやすくなる。
For example, as shown in FIG. 7, the plurality of pillar portions 142 may have a V-shape or an L-shape. The plurality of pillar portions 142 are arranged in a row along the circumferential direction C. The plurality of pillars 142 are provided in the same direction. The pillar portion 142 includes two wall portions 143 and 144 that intersect each other at different angles. The angle formed by the two wall portions 143 and 144 may be an acute angle or an obtuse angle. Further, the two wall portions 143 and 144 may be integrally formed or may be formed separately.
Further, in the example of FIG. 7, only one pillar portion 142 is provided in the Z direction, but two or more pillar portions 142 may be provided side by side in the Z direction.
By having the two wall portions 143 and 144 where the pillar portions 142 intersect with each other at different angles, the rigidity of the pillar portions 142 can be increased. Further, since the side surface processed portion 40 in FIG. 7 has a gap penetrating in the Z direction, the fluid can easily pass in the Z direction.

また、例えば、図8に示すように、L字状の柱部343,344,345が組み合わされてもよい。柱部343の内面343aには柱部344の内面344aが接着され、柱部343の内面343bには柱部345の内面345aが接着される。柱部343と柱部344,柱部345は互いに反対方向を向く。このように、L字状の複数の柱部が組み合わされることにより、Z方向に対して傾斜した1列の柱部が形成され、複数列の柱部が周方向に沿って並べられる。
上述のように、L字状の柱部が組み合わされることにより、柱部が重なる部分が増え、柱部の剛性を高めることができる。また、図8の側面加工部40はZ方向に対して傾斜した方向に貫通する隙間を有するため、流体が通過しやすくなる。
Further, for example, as shown in FIG. 8, L-shaped pillar portions 343, 344, 345 may be combined. The inner surface 344a of the pillar portion 344 is adhered to the inner surface 343a of the pillar portion 343, and the inner surface 345a of the pillar portion 345 is adhered to the inner surface 343b of the pillar portion 343. The pillar portion 343, the pillar portion 344, and the pillar portion 345 face each other in opposite directions. By combining the plurality of L-shaped pillars in this way, one row of pillars inclined with respect to the Z direction is formed, and the plurality of rows of pillars are arranged along the circumferential direction.
As described above, by combining the L-shaped column portions, the portion where the column portions overlap increases, and the rigidity of the column portions can be increased. Further, since the side surface processed portion 40 in FIG. 8 has a gap penetrating in a direction inclined with respect to the Z direction, the fluid can easily pass therethrough.

また、例えば、図9に示すように、複数の柱部242は砥石10の径方向Rから見てY字状をなしていてもよい。複数の柱部242は周方向Cに沿って並べられる。複数の柱部242は、第1列L1、第2列L2及び第3列L3に沿って並べられる。第1列L1、第2列L2及び第3列L3は、それぞれ周方向Cに沿う列である。第1列L1、第2列L2及び第3列L3は、Z方向の上側から第1列L1、第2列L2及び第3列L3の順番でZ方向に並べられる。
各柱部242は、それぞれ、略V字状の2つの壁部243,244を備える。壁部243,244は、それぞれ、鈍角をなすように交わる2つの板部251,252を備える。壁部243の板部251と壁部244の板部251が重ねられて接着される。これにより、壁部243,244が略Y字状を構成する。
柱部242がY字状に形成されることにより、柱部の剛性を高めることができる。複数の柱部242の間に隙間を形成することにより、この隙間を介して切り粉やクーラント液Cltを外部に排出することができる。
また、図9の例に限らず、3つの略V字状の壁部が重ね合わされることにより、柱部がY字状に形成されてもよい。この場合、図9の一点鎖線で示す略V字状の壁部248が壁部243の板部252と壁部244の板部252の互いに対向する内面に沿うように設けられる。すなわち、壁部248の2つの外面のうち一方が壁部244の2つの外面のうち一方に接着され、壁部248の2つの外面のうち他方が壁部243の2つの外面のうち一方に接着され、壁部244の2つの外面のうち他方が壁部243の2つの外面のうち他方に接着される。これにより、柱部が重なる部分が増え、柱部の剛性を高めることができる。また、3つの壁部243,244,248により構成される柱部242の強度的なバランスが高まる。
さらに、図10に示すように、3つの略V字状の壁部243,244,248を接着する接着剤249に被加工物Wを加工するための複数の砥粒215が混ぜられていてもよい。接着剤249は例えばエポキシ樹脂である。接着剤249に複数の砥粒215が含まれることにより、砥石10の加工能力を向上させることができる。
また、複数の砥粒215を含む接着剤249にて3つの壁部243,244,248が接着される場合には、柱部242の壁部243,244,248に含まれる砥粒15(図3参照)は省略されてもよい。さらに、砥粒215を含む接着剤249は、図10の変形例に限らず、上記各実施形態又は上記各変形例における壁部又は柱部を接着するのに利用されてもよい。
また、柱部242はY字状に限らず、V字状、L字状、X字状、N字状、U字状、Z字状、C字状又はI字状等に形成されてもよい。
なお、側面加工部40の柱部と同様に、端面加工部30の柱部32の形状も適宜変更可能である。
Further, for example, as shown in FIG. 9, the plurality of pillar portions 242 may have a Y shape when viewed from the radial direction R of the grindstone 10. The plurality of pillar portions 242 are arranged along the circumferential direction C. The plurality of pillar portions 242 are arranged along the first row L1, the second row L2, and the third row L3. The first row L1, the second row L2, and the third row L3 are rows along the circumferential direction C, respectively. The first row L1, the second row L2, and the third row L3 are arranged in the Z direction in the order of the first row L1, the second row L2, and the third row L3 from the upper side in the Z direction.
Each pillar portion 242 includes two substantially V-shaped wall portions 243 and 244, respectively. The wall portions 243 and 244 each include two plate portions 251,252 that intersect at an obtuse angle. The plate portion 251 of the wall portion 243 and the plate portion 251 of the wall portion 244 are overlapped and adhered. As a result, the wall portions 243 and 244 form a substantially Y-shape.
By forming the pillar portion 242 in a Y shape, the rigidity of the pillar portion can be increased. By forming a gap between the plurality of pillar portions 242, chips and coolant liquid Clt can be discharged to the outside through the gap.
Further, not limited to the example of FIG. 9, the pillar portion may be formed in a Y shape by superimposing the three substantially V-shaped wall portions. In this case, the substantially V-shaped wall portion 248 shown by the alternate long and short dash line in FIG. 9 is provided along the inner surfaces of the plate portion 252 of the wall portion 243 and the plate portion 252 of the wall portion 244 facing each other. That is, one of the two outer surfaces of the wall portion 248 is adhered to one of the two outer surfaces of the wall portion 244, and the other of the two outer surfaces of the wall portion 248 is adhered to one of the two outer surfaces of the wall portion 243. Then, the other of the two outer surfaces of the wall portion 244 is adhered to the other of the two outer surfaces of the wall portion 243. As a result, the portion where the pillars overlap increases, and the rigidity of the pillars can be increased. Further, the strength balance of the pillar portion 242 composed of the three wall portions 243, 244 and 248 is enhanced.
Further, as shown in FIG. 10, even if a plurality of abrasive grains 215 for processing the workpiece W are mixed in the adhesive 249 that adheres the three substantially V-shaped wall portions 243, 244, 248. Good. The adhesive 249 is, for example, an epoxy resin. By including the plurality of abrasive grains 215 in the adhesive 249, the processing ability of the grindstone 10 can be improved.
Further, when the three wall portions 243, 244 and 248 are adhered to each other by the adhesive 249 containing the plurality of abrasive grains 215, the abrasive grains 15 included in the wall portions 243, 244 and 248 of the pillar portion 242 (FIG. 3) may be omitted. Further, the adhesive 249 containing the abrasive grains 215 is not limited to the modified example of FIG. 10, and may be used for adhering the wall portion or the column portion in each of the above-described embodiments or the above-mentioned modified examples.
Further, the pillar portion 242 is not limited to the Y-shape, but may be formed in a V-shape, an L-shape, an X-shape, an N-shape, a U-shape, a Z-shape, a C-shape, an I-shape, or the like. Good.
Similar to the pillar portion of the side surface processed portion 40, the shape of the pillar portion 32 of the end surface processed portion 30 can be changed as appropriate.

上記実施形態においては、砥石10は、端面加工部30と、側面加工部40と、を備えていたが、端面加工部30は省略されてもよい。 In the above embodiment, the grindstone 10 includes an end face processing portion 30 and a side surface processing portion 40, but the end face processing portion 30 may be omitted.

上記実施形態においては、柱部42は、砥石10の側周面41に直交する方向に延びていたが、砥石10の側周面41に交わる方向であれば、側周面41に直交する方向に限定されない。柱部32も端面31に交わる方向であれば、側周面41に直交してなくてもよい。 In the above embodiment, the pillar portion 42 extends in a direction orthogonal to the side peripheral surface 41 of the grindstone 10, but if it intersects the side peripheral surface 41 of the grindstone 10, it is in a direction orthogonal to the side peripheral surface 41. Not limited to. The pillar portion 32 does not have to be orthogonal to the side peripheral surface 41 as long as it intersects the end surface 31.

上記実施形態においては、連結部44は、Z方向に隣り合う2つの柱部42を連結していたが、これに限らず、例えば、周方向Cに隣り合う2つの柱部42を連結してもよい。 In the above embodiment, the connecting portion 44 connects two pillar portions 42 adjacent to each other in the Z direction, but the present invention is not limited to this, and for example, two pillar portions 42 adjacent to each other in the circumferential direction C are connected. May be good.

1…砥石ユニット、5…工作機械、10…砥石、15…砥粒、16…結合材、20…砥石ホルダー、21,22,23,24…流体通過孔、21i…流入端部、22o,23o,24o…流出端部、25…シャフト、27…駆動部、28…クーラント液供給部、30…端面加工部、31…端面、32,42,42a,42b,42c,142,242,343,344,345…柱部、33,43,143,144,243,244,248…壁部、37,47,147…保持材、40…側面加工部、41…側周面、44,44a,44b…連結部、45…第1の波板部、45a,46a…矩形波部、46…第2の波板部、251,252…板部、343a,343b,344a,345a…内面、C…周方向、F…距離、K…加工量、O…回転軸、P1,P2…頂点、R…径方向、W…被加工物、Clt…クーラント液 1 ... Grindstone unit, 5 ... Machine tool, 10 ... Grindstone, 15 ... Abrasive grains, 16 ... Bonding material, 20 ... Grindstone holder, 21, 22, 23, 24 ... Fluid passage holes, 21i ... Inflow end, 22o, 23o , 24o ... Outflow end, 25 ... Shaft, 27 ... Drive, 28 ... Coolant fluid supply, 30 ... End face processing, 31 ... End face, 32, 42, 42a, 42b, 42c, 142, 242, 343, 344 , 345 ... Pillar part, 33,43,143,144,243,244,248 ... Wall part, 37,47,147 ... Holding material, 40 ... Side processing part, 41 ... Side peripheral surface, 44,44a, 44b ... Connecting portion, 45 ... 1st corrugated plate portion, 45a, 46a ... Rectangular corrugated portion, 46 ... Second corrugated plate portion, 251,252 ... Plate portion 343a, 343b, 344a, 345a ... Inner surface, C ... Circumferential direction , F ... distance, K ... machining amount, O ... rotation axis, P1, P2 ... vertex, R ... radial direction, W ... work piece, Clt ... coolant liquid

Claims (10)

被加工物を加工する砥石であって、
前記砥石の側周面に前記砥石の周方向に沿って間隔を持って並べられ、前記砥石の前記側周面に交わる方向に延びる複数の柱部を備え、
前記柱部は、
前記被加工物を加工する際に前記被加工物に接触する複数の砥粒と、
前記複数の砥粒を結合する結合材と、を備える、
砥石。
A grindstone that processes a work piece
A plurality of pillars arranged on the side peripheral surface of the grindstone at intervals along the circumferential direction of the grindstone and extending in a direction intersecting the lateral peripheral surface of the grindstone are provided.
The pillar is
A plurality of abrasive grains that come into contact with the work piece when processing the work piece,
A binder that binds the plurality of abrasive grains.
Whetstone.
前記柱部は、互いに異なる角度で交わるように一体をなす2つの壁部を備える、
請求項1に記載の砥石。
The pillars include two walls that are integrated so that they intersect at different angles.
The grindstone according to claim 1.
前記柱部は、前記砥石の前記側周面に交わる方向に延びる筒状に形成される、
請求項1又は2に記載の砥石。
The pillar portion is formed in a tubular shape extending in a direction intersecting the side peripheral surface of the grindstone.
The grindstone according to claim 1 or 2.
前記柱部は、前記砥石の径方向から見てY字状に形成される、
請求項1又は2に記載の砥石。
The pillar portion is formed in a Y shape when viewed from the radial direction of the grindstone.
The grindstone according to claim 1 or 2.
前記複数の柱部である複数の第1柱部は、前記砥石の前記側周面に設けられ、前記側周面に交わる方向に延び、
前記砥石は、前記砥石の前記側周面に交わる端面に設けられ、前記端面に交わる方向に延びる複数の第2柱部を備える、
請求項1から4の何れか1項に記載の砥石。
The plurality of first pillar portions, which are the plurality of pillar portions, are provided on the side peripheral surface of the grindstone and extend in a direction intersecting the side peripheral surface.
The grindstone is provided on an end face that intersects the side peripheral surface of the grindstone, and includes a plurality of second pillar portions extending in a direction that intersects the end face.
The grindstone according to any one of claims 1 to 4.
前記砥石の前記側周面に設けられ、前記柱部よりも弾性率が小さく、かつ流体を通過させる多孔質材料により形成され、前記複数の柱部を保持する保持材を備える、
請求項1から5の何れか1項に記載の砥石。
A holding material provided on the peripheral surface of the grindstone, which has a lower elastic modulus than the pillar portion and is formed of a porous material through which a fluid passes, and holds the plurality of pillar portions.
The grindstone according to any one of claims 1 to 5.
前記保持材は複数の目立て粒を含み、
前記目立て粒は、前記保持材から脱落した後に、前記結合材を削ることにより、前記砥粒を目立てする、
請求項6に記載の砥石。
The holding material contains a plurality of sharpening grains and contains a plurality of sharpening grains.
After the sharpening grains have fallen off from the holding material, the abrasive grains are sharpened by scraping the binder.
The grindstone according to claim 6.
筒状の前記柱部は、それぞれ矩形波部を有し、前記砥石の回転軸に沿う方向に延びる矩形波板状をなし、前記砥石の前記周方向において互いに前記矩形波部が向き合うように重ね合わされる2つの波板部により形成される、
請求項3に記載の砥石。
Each of the tubular pillars has a rectangular wave portion, forms a rectangular corrugated plate extending in a direction along the rotation axis of the grindstone, and is superposed so that the rectangular corrugated portions face each other in the circumferential direction of the grindstone. Formed by two corrugated sheet parts,
The grindstone according to claim 3.
請求項6又は7に記載の砥石であって、有底筒状に形成される砥石と、
前記砥石の内部空間に固定され、前記砥石を保持する砥石ホルダーと、を備え、
前記砥石ホルダーには、流体が通過する流体通過孔が形成され、
前記流体通過孔は、
流体が流入可能に外部に露出する流入端部と、
少なくとも一部が前記保持材に対向して位置し、前記流入端部を介して前記流体通過孔内に流入した流体を前記保持材に向けて流出させる流出端部と、を備える、
砥石ユニット。
The grindstone according to claim 6 or 7, wherein the grindstone is formed in a bottomed tubular shape.
A grindstone holder fixed to the internal space of the grindstone and holding the grindstone is provided.
A fluid passage hole through which a fluid passes is formed in the grindstone holder.
The fluid passage hole is
The inflow end where the fluid is exposed to the outside so that the fluid can flow in,
At least a part of the fluid is located facing the holding material, and includes an outflow end portion that allows the fluid that has flowed into the fluid passage hole through the inflow end portion to flow out toward the holding material.
Whetstone unit.
請求項1から8の何れか1項に記載の砥石と、
前記砥石を保持する砥石ホルダーと、
前記砥石ホルダーに固定され、前記砥石の回転軸に沿って延びるシャフトと、
前記シャフトを軸回転させる駆動部と、を備える、
工作機械。
The grindstone according to any one of claims 1 to 8.
A grindstone holder that holds the grindstone and
A shaft fixed to the grindstone holder and extending along the rotation axis of the grindstone,
A drive unit that rotates the shaft around the shaft is provided.
Machine Tools.
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US5427566A (en) * 1994-01-21 1995-06-27 Supracor Systems, Inc. Flexible honeycomb panel containing wire or other abrasive material
JP2006181683A (en) * 2004-12-28 2006-07-13 Ricoh Co Ltd Polishing tool and its manufacturing method
JP2017013221A (en) * 2015-06-29 2017-01-19 株式会社ナノテム Grindstone
WO2019069847A1 (en) * 2017-10-03 2019-04-11 株式会社ナノテム Three-dimensional structure grindstone and manufacturing method therefor
JP2020049574A (en) * 2018-09-26 2020-04-02 株式会社ナノテム Grindstone

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5427566A (en) * 1994-01-21 1995-06-27 Supracor Systems, Inc. Flexible honeycomb panel containing wire or other abrasive material
JP2006181683A (en) * 2004-12-28 2006-07-13 Ricoh Co Ltd Polishing tool and its manufacturing method
JP2017013221A (en) * 2015-06-29 2017-01-19 株式会社ナノテム Grindstone
WO2019069847A1 (en) * 2017-10-03 2019-04-11 株式会社ナノテム Three-dimensional structure grindstone and manufacturing method therefor
JP2020049574A (en) * 2018-09-26 2020-04-02 株式会社ナノテム Grindstone

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