JP2021059689A - 含フッ素ポリマーを含有する組成物および架橋物 - Google Patents
含フッ素ポリマーを含有する組成物および架橋物 Download PDFInfo
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- JP2021059689A JP2021059689A JP2019185820A JP2019185820A JP2021059689A JP 2021059689 A JP2021059689 A JP 2021059689A JP 2019185820 A JP2019185820 A JP 2019185820A JP 2019185820 A JP2019185820 A JP 2019185820A JP 2021059689 A JP2021059689 A JP 2021059689A
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- silicon oxide
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- VQXINLNPICQTLR-UHFFFAOYSA-N carbonyl diazide Chemical group [N-]=[N+]=NC(=O)N=[N+]=[N-] VQXINLNPICQTLR-UHFFFAOYSA-N 0.000 description 3
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- 238000000194 supercritical-fluid extraction Methods 0.000 description 1
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- 229910052623 talc Inorganic materials 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 1
- VNJISVYSDHJQFR-UHFFFAOYSA-N tert-butyl 4,4-dimethylpentaneperoxoate Chemical compound CC(C)(C)CCC(=O)OOC(C)(C)C VNJISVYSDHJQFR-UHFFFAOYSA-N 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- PNWOTXLVRDKNJA-UHFFFAOYSA-N tert-butylperoxybenzene Chemical compound CC(C)(C)OOC1=CC=CC=C1 PNWOTXLVRDKNJA-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- CRHIAMBJMSSNNM-UHFFFAOYSA-N tetraphenylstannane Chemical compound C1=CC=CC=C1[Sn](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 CRHIAMBJMSSNNM-UHFFFAOYSA-N 0.000 description 1
- 125000003831 tetrazolyl group Chemical group 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- SBXWFLISHPUINY-UHFFFAOYSA-N triphenyltin Chemical compound C1=CC=CC=C1[Sn](C=1C=CC=CC=1)C1=CC=CC=C1 SBXWFLISHPUINY-UHFFFAOYSA-N 0.000 description 1
- XHGIFBQQEGRTPB-UHFFFAOYSA-N tris(prop-2-enyl) phosphate Chemical compound C=CCOP(=O)(OCC=C)OCC=C XHGIFBQQEGRTPB-UHFFFAOYSA-N 0.000 description 1
- KJWHEZXBZQXVSA-UHFFFAOYSA-N tris(prop-2-enyl) phosphite Chemical compound C=CCOP(OCC=C)OCC=C KJWHEZXBZQXVSA-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
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Abstract
Description
本開示の組成物において、前記ケイ素酸化物の含有量が、前記含フッ素ポリマー100質量部に対して、0.1〜100質量部であることが好ましい。
本開示の組成物は、前記組成物を架橋して得られる架橋物を空気中で加熱することにより、架橋物の温度を10℃/minの速度で常温から400℃まで上昇させた場合の重量増加率が0.1%以上であることが好ましい。
前記含フッ素ポリマーが、含フッ素エラストマーであることが好ましい。
本開示の組成物は、さらに、架橋剤を含有することが好ましい。
構成比率(Si/(Si+O))=A/B
A:Si元素のピーク面積値
B:Si元素およびO元素のピーク面積値の合計値
一般式(13):CF2=CF−ORf13
(式中、Rf13は、炭素数1〜8のパーフルオロアルキル基を表す。)で表されるフルオロモノマー、
一般式(14):CF2=CFOCF2ORf14
(式中、Rf14は炭素数1〜6の直鎖状または分岐鎖状パーフルオロアルキル基、炭素数5〜6の環式パーフルオロアルキル基、1〜3個の酸素原子を含む炭素数2〜6の直鎖状または分岐鎖状パーフルオロオキシアルキル基である)で表されるフルオロモノマー、および、
一般式(15):CF2=CFO(CF2CF(Y15)O)m(CF2)nF
(式中、Y15はフッ素原子またはトリフルオロメチル基を表す。mは1〜4の整数である。nは1〜4の整数である。)で表されるフルオロモノマー
からなる群より選択される少なくとも1種であることが好ましく、一般式(13)で表されるフルオロモノマーがより好ましい。
これらの組成の範囲を外れると、ゴム弾性体としての性質が失われ、樹脂に近い性質となる傾向がある。
一般式(16):CX4 2=CX5Rf 2X6
(式中、X4、X5は、それぞれ独立に、H、Fまたは炭素数1〜5のアルキル基であり、Rf 2は1個以上のエーテル結合性酸素原子を有していてもよく、芳香環を有していてもよい、水素原子の一部または全部がフッ素原子で置換されていてもよい直鎖状または分岐鎖状のアルキレン基またはオキシアルキレン基であり、X6はヨウ素原子、臭素原子、ニトリル基、カルボキシル基、アルコキシカルボニル基、水酸基、ビニル基、アジド基、スルホニルアジド基、カルボニルアジド基またはアルキン基である)で表されるモノマーが挙げられる。アルキン基は、エチニル基であってよい。
一般式(17):CX16 2=CX16−Rf16CHR16X17
(式中、X16は、それぞれ独立に、水素原子、フッ素原子またはCH3、Rf16は、フルオロアルキレン基、パーフルオロアルキレン基、フルオロ(ポリ)オキシアルキレン基またはパーフルオロ(ポリ)オキシアルキレン基、R16は、水素原子またはCH3、X17は、ヨウ素原子または臭素原子である)で表されるフルオロモノマー、
一般式(18):CX16 2=CX16−Rf17X17
(式中、X16は、それぞれ独立に、水素原子、フッ素原子またはCH3、Rf17は、フルオロアルキレン基、パーフルオロアルキレン基、フルオロ(ポリ)オキシアルキレン基またはパーフルオロ(ポリ)オキシアルキレン基、X17は、ヨウ素原子または臭素原子である)で表されるフルオロモノマー、
一般式(19):CF2=CFO(CF2CF(CF3)O)m(CF2)n−X18
(式中、mは0〜5の整数、nは1〜3の整数、X18は、シアノ基、アジド基、スルホニルアジド基、カルボニルアジド基、カルボキシル基、アルコキシカルボニル基、アルキン基、ヨウ素原子、臭素原子、または、−CH2Iである)で表されるフルオロモノマー、
一般式(20):CH2=CFCF2O(CF(CF3)CF2O)m(CF(CF3))n−X19
(式中、mは0〜5の整数、nは1〜3の整数、X19は、シアノ基、カルボキシル基、アルコキシカルボニル基、ヨウ素原子、臭素原子、またはCH2OHである)で表されるフルオロモノマー、および、
一般式(21):CR20 2=CR20−Z−CR20=CR20 2
(式中、R20は、それぞれ独立に、水素原子または炭素数1〜5のアルキル基である。Zは、直鎖または分岐状で酸素原子を有していてもよい、炭素数1〜18のアルキレン基、炭素数3〜18のシクロアルキレン基、少なくとも部分的にフッ素化している炭素数1〜10のアルキレン基もしくはオキシアルキレン基、または、
−(Q)p−CF2O−(CF2CF2O)m(CF2O)n−CF2−(Q)p−
(式中、Qはアルキレン基またはオキシアルキレン基である。pは0または1である。m/nが0.2〜5である。)で表され、分子量が500〜10000である(パー)フルオロポリオキシアルキレン基である。)で表されるモノマーからなる群より選択される少なくとも1種であることが好ましい。
R21IxBry
(式中、xおよびyはそれぞれ0〜2の整数であり、かつ1≦x+y≦2を満たすものであり、R21は炭素数1〜16の飽和もしくは不飽和のフルオロ炭化水素基またはクロロフルオロ炭化水素基、または炭素数1〜3の炭化水素基であり、酸素原子を含んでいてもよい)で表される化合物が挙げられる。ヨウ素化合物または臭素化合物を使用することによって、ヨウ素原子または臭素原子が重合体に導入され、架橋点として機能する。
式:CY1 2=CY1(CF2)n−CN
(式中、Y1は、それぞれ独立に、水素原子またはフッ素原子、nは1〜8の整数である)
式:CF2=CFCF2Rf8−CN
(式中、Rf8は−(OCF2)n−または−(OCF(CF3))n−であり、nは0〜5の整数である)
式:CF2=CFCF2(OCF(CF3)CF2)m(OCH2CF2CF2)nOCH2CF2−CN
(式中、mは0〜5の整数、nは0〜5の整数である)
式:CF2=CFCF2(OCH2CF2CF2)m(OCF(CF3)CF2)nOCF(CF3)−CN
(式中、mは0〜5の整数、nは0〜5の整数である)
式:CF2=CF(OCF2CF(CF3))mO(CF2)n−CN
(式中、mは0〜5の整数、nは1〜8の整数である)
式:CF2=CF(OCF2CF(CF3))m−CN
(式中、mは1〜5の整数)
式:CF2=CFOCF2(CF(CF3)OCF2)nCF(−CN)CF3
(式中、nは1〜4の整数)
式:CF2=CFO(CF2)nOCF(CF3)−CN
(式中、nは2〜5の整数)
式:CF2=CFO(CF2)n−(C6H4)−CN
(式中、nは1〜6の整数)
式:CF2=CF(OCF2CF(CF3))nOCF2CF(CF3)−CN
(式中、nは1〜2の整数)
式:CH2=CFCF2O(CF(CF3)CF2O)nCF(CF3)−CN
(式中、nは0〜5の整数)、
式:CF2=CFO(CF2CF(CF3)O)m(CF2)n−CN
(式中、mは0〜5の整数、nは1〜3の整数である)
式:CH2=CFCF2OCF(CF3)OCF(CF3)−CN
式:CH2=CFCF2OCH2CF2−CN
式:CF2=CFO(CF2CF(CF3)O)mCF2CF(CF3)−CN
(式中、mは0以上の整数である)
式:CF2=CFOCF(CF3)CF2O(CF2)n−CN
(式中、nは1以上の整数)
式:CF2=CFOCF2OCF2CF(CF3)OCF2−CN
で表されるモノマーなどがあげられ、これらをそれぞれ単独で、または任意に組み合わせて用いることができる。
式:CF2=CF(OCF2CF(CF3))mO(CF2)n−CN
(式中、mは0〜5の整数、nは1〜8の整数である)で表されるモノマーが好ましく、CF2=CFOCF2CF(CF3)OCF2CF2CNがより好ましい。
(式中、R45は、H、NH2、およびNHR47からなる群から選択され、R46は、Ph、SO2H、NR48R49、2−ピリジン、およびCH2CONH2からなる群から選択され、R47は、Ph、NH2、およびCNからなる群から選択され、R48は、H、NHPh、CH2CONH2、炭素数1〜8の直鎖アルキル基、および炭素数1〜8の分枝アルキル基からなる群から選択され、かつ、R49は、Ph、COOC(CH3)3、NH2、CH2COOH、CSNH2、CNHNH3 +Cl−、p−フェニルCN、
i)炭素数3〜10のフルオロアルキレン基、
ii)炭素数3〜10のフルオロアルコキシレン基、
iii)置換アリーレン基、
iv)フッ化ビニリデンおよびパーフルオロ(メチルビニルエーテル)の共重合単位を含むオリゴマー、
v)フッ化ビニリデンおよびヘキサフルオロプロピレンの共重合単位を含むオリゴマー、
vi)テトラフルオロエチレンおよびパーフルオロ(メチルビニルエーテル)の共重合単位を含むオリゴマー、および、
vii)テトラフルオロエチレンおよび炭化水素オレフィンの共重合単位を含むオリゴマーからなる群から選択される)で表される架橋剤を挙げることもできる。この架橋剤は、ニトリル基、アジド基、スルホニルアジド基、カルボニルアジド基またはアルキン基を有する含フッ素エラストマーとともに用いることが好ましい。たとえば、含フッ素エラストマーのニトリル基と、架橋剤のアジド基とが反応して、テトラゾール環を形成し、架橋物を与える。
式:H2N−C(O)−(CH2)11−CH=CH−(CH2)7CH3のエルカアミド;
式:H2N−C(O)−(CH2)7−CH=CH−(CH2)7CH3のオレアミド;
式:H2N−(CH2)6−NH2のヘキサメチレンジアミン
式:
そのほか、半導体製造装置に使用される各種のポリマー製品、例えばダイヤフラム、チューブ、ホース、各種ゴムロール、ベルト等としても使用できる。また、コーティング用材料、ライニング用材料としても使用できる。
ドライエッチング装置
プラズマエッチング装置
反応性イオンエッチング装置
反応性イオンビームエッチング装置
スパッタエッチング装置
イオンビームエッチング装置
ウェットエッチング装置
アッシング装置
(2)洗浄装置乾式エッチング洗浄装置
UV/O3洗浄装置
イオンビーム洗浄装置
レーザービーム洗浄装置
プラズマ洗浄装置
ガスエッチング洗浄装置
抽出洗浄装置
ソックスレー抽出洗浄装置
高温高圧抽出洗浄装置
マイクロウェーブ抽出洗浄装置
超臨界抽出洗浄装置
(3)露光装置
ステッパー
コータ・デベロッパー
(4)研磨装置
CMP装置
(5)成膜装置
CVD装置
スパッタリング装置
(6)拡散・イオン注入装置
酸化拡散装置
イオン注入装置
19F−NMR分析により求めた。
ALPHA TECHNOLOGIES社製 ムーニー粘度計MV2000E型を用いて、170℃において、JIS K6300に従い測定した。
厚さ2mmの被験サンプルを用いて、10mgの大きさの重量増加率を測定するためのサンプルを作製した。示差熱熱重量同時測定装置(エスアイアイ・ナノテクノロジー社製 TG/DTA7200)を用い、空気200ml/min、昇温速度10℃/min、常温〜600℃の条件で、サンプルの重量変化を測定した。縦軸を重量変化率(%)、横軸を温度(℃)としたグラフに、TG曲線を描き、400℃まで到達した時点での重量の増加量を初期重量に対する百分率で示した。0%を超える重量増加率は、サンプルが酸素を吸着したことを意味する。また、重量増加率が大きいほど、サンプルの酸素吸着量が大きいことを意味する。
JIS K6251に準じて、厚さ2mmの被験サンプルの常態(25℃)での100%引張応力(MPa)、引張強度(MPa)、伸び(%)、硬度Peak(Shore A)を測定した。
原料粉末には、SiO2粉末とSi粉末との混合粉末を用いた。プラズマガスとして水素ガスとアルゴンガスを用いて、熱プラズマ炎を発生させ、キャリアガスとしてアルゴンガスを用い、混合粉末を熱プラズマ炎に供給することにより、一般式:SiOx(0<x<2)で表されるケイ素酸化物粒子を作製した。
得られた粒子について、島津製作所社製 X線光電子分析装置ESCA−3400にて粒子を構成する元素の組成を分析した。その結果、ケイ素と酸素の構成比率はケイ素41atomic%、酸素59atomic%であった。
含フッ素エラストマー(TFE/PMVE/CF2=CFOCF2CF(CF3)OCF2CF2CN=59.3/39.9/0.8(モル%)、ムーニー粘度(ML1+20(170℃)=80)100質量部に対して、製造例で得られたケイ素酸化物を10質量部、架橋剤として4,4’−[2,2,2−トリフルオロ−1−(トリフルオロメチル)エチリデン]ビス[N1−フェニル−1,2−ベンゼンジアミン]を0.8質量部、配合したものをオープンロールにて混練して、架橋性組成物を調製した。
ケイ素酸化物の含有量を、含フッ素エラストマー100質量部に対して、20質量部に変更した以外は、実施例1と同様にして、架橋性組成物を調製し、厚さ2mmの架橋物の被験サンプルを作製した。同様に評価した結果を表1に示す。また、400℃に到達した時点の重量増加率は0.51%であった。
Claims (8)
- 含フッ素ポリマー、および、一般式:SiOx(0<x<2)で表されるケイ素酸化物を含有する組成物。
- 前記ケイ素酸化物のX線光電子分光分析(ESCA)により特定される前記ケイ素酸化物中のSiの構成比率(Si/(Si+O))が、35〜90atom%である請求項1に記載の組成物。
- 前記ケイ素酸化物の含有量が、前記含フッ素ポリマー100質量部に対して、0.1〜100質量部である請求項1または2に記載の組成物。
- 前記組成物を架橋して得られる架橋物を空気中で加熱することにより、架橋物の温度を10℃/minの速度で常温から400℃まで上昇させた場合の重量増加率が0.1%以上である請求項1〜3のいずれかに記載の組成物。
- 前記含フッ素ポリマーが、含フッ素エラストマーである請求項1〜4のいずれかに記載の組成物。
- さらに、架橋剤を含有する請求項1〜5のいずれかに記載の組成物。
- 請求項1〜6のいずれかに記載の組成物を架橋することにより得られる架橋物。
- シール材である請求項7に記載の架橋物。
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