JP2020513485A - 無水チーズ染色の装置、染色方法及びその製品 - Google Patents
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Abstract
Description
2 染色釜
3 循環ポンプ
4 CO2ガスボンベ
5 凝縮器
6 回収釜
7 密閉用蓋
8 自己密閉コイル
9 染色釜出口
10 紡績糸中心軸
11 染色釜側壁
12 チーズの下部密閉環
13 吸気管
図1及び図2に示すように、本発明に係る無水チーズ染色装置の実施例であり、無水チーズ染色装置は、染料釜1と、染色釜2と、回収釜(リサイクル釜)6と、前記染料釜1と前記染色釜2と前記回収釜6とを連通する染色循環システムと、を備える。染色釜2の頂部にチーズ入口が設置され、チーズ入口に密閉用蓋7が配置され、染色釜2内の中間に紡績糸中心軸10が垂直に設置され、紡績糸中心軸10は管壁に流体放出孔が開設された排気管である。染色釜2の底部に吸気管13が設置され、吸気管13と紡績糸中心軸10(排気管)とが連通され、染色釜2に染色釜出口9が設置され、前記染色循環システムはCO2ガスボンベ4と、加圧ポンプと、循環ポンプ3と、配管経路と、を備える。
Claims (9)
- 無水チーズ染色装置であり、染料釜と、染色釜と、回収釜と、前記染料釜と前記染色釜と前記回収釜とを連通する染色循環システムと、を備えており、
前記染色釜の頂部にチーズ入口が設置され、前記チーズ入口に密閉用蓋が配置され、前記染色釜内の中間に紡績糸中心軸が垂直に設置され、前記紡績糸中心軸は管壁に流体放出孔が開設された排気管であり、前記染色釜の底部に吸気管が設置され、前記吸気管と前記排気管とが連通され、前記染色釜に染色釜出口が設置され、前記染色循環システムはCO2ガスボンベと、加圧ポンプと、循環ポンプと、配管経路と、を備えることを特徴とする無水チーズ染色装置。
- 前記染料釜は少なくとも三つの並列のサブ染料タンクを備え、各前記サブ染料タンクの下部の吸気口に流量制御可能なバルブが設置され、前記CO2ガスボンベは配管経路を介して各前記サブ染料タンクの吸気口のバルブに連通され、各前記サブ染料タンクの出口は配管経路を介して前記染色釜の吸気管に連通され、前記染色釜出口は二経路に分けられ、一つの経路は配管経路を介して前記循環ポンプに連通され、前記循環ポンプはさらに配管経路を介して各前記サブ染料タンクの吸気口のバルブに連結され、もう一つの経路は配管経路と加圧ポンプとを介して前記回収釜に連通され、前記回収釜は配管経路を介して一つの凝縮器に連結され、前記凝縮器は前記CO2ガスボンベに連通され、CO2ガスボンベは前記加圧ポンプに連通され、各前記サブ染料タンクにそれぞれ加熱マントルが設置され、前記サブ染料タンクに連結された配管経路に電熱線が巻かれていることを特徴とする請求項1に記載の無水チーズ染色装置。
- 前記染色釜は垂直に配置された円筒状の釜本体であり、前記密閉用蓋に自己密閉コイルが設置され、前記染色釜の内底面に前記排気管を囲んでチーズの下部密閉環が設置され、前記染色釜出口は染色釜の上部の側壁に設置されていることを特徴とする請求項1または2に記載の無水チーズ染色装置。
- 前記回収釜は細長い円筒状の釜本体であり、前記回収釜内に立体の複式のフィルタ構造が設置されていることを特徴とする請求項3に記載の無水チーズ染色装置。
- 請求項1〜4のいずれか一項に記載の無水チーズ染色装置を用いた無水チーズ染色の方法であって、紡績糸準備、染色方法を含んでおり、
前記染色方法は以下のステップを含み、
(1)まず、染色で染料を選択し、精製された染料に対して乾燥、研削を行い、プロセスの要件に応じて、それぞれ所要の染料を秤量し、対応するサブ染料タンクに入れ、染料が超臨界CO2流体における溶解度に基づいて、各サブ染料タンクの吸気口の上部バルブの流量を相応に調節し、用意したチーズを染色釜に投入し、前記紡績糸中心軸に嵌め、
(2)圧力ポンプを起動させ、循環回路に適切な量であるCO2を圧入し、加熱マントルと加熱回路とを起動させ、各サブ染料タンクの温度と圧力は、プロセスパラメータの設定値に達したときに、循環ポンプを起動させ、染料が徐々に溶解し、CO2の流体は、染色釜に到達し、着色工程、拡散工程を開始し、一定の時間を保持し、
(3)染色が完了した後、回収分離工程を行い、排気圧力弁を開け、流体が分離釜に流入して分離を開始し、分離した後CO2が凝縮器に入り、液体に変換してCO2ガスボンベに回収され、
(4)最後に、染色釜を開け、チーズを取出す
ことを特徴とする無水チーズ染色装置を用いた無水チーズ染色の方法。
- 前記ステップ(1)では、前記チーズはポリエステルチーズであり、前記染料は染料フィルターケーキを用いて、まず、前記染料フィルターケーキを有機溶媒で溶解した後、濾過、研削、乾燥を行い、所望の純度が少なくとも99.7%に達した高溶解度の分散染料が得られ、前記染料は粒子が0.05mmであるD50染料を用い、
前記ステップ(2)では、各サブ染料タンクにおける圧力のプロセスパラメータの設定値は8MPa〜30MPaであり、温度のパラメータ設定値は60℃〜120℃であり、紡績糸に対する染色サイクル時間は20min〜360minであり、染料を含有する超臨界流体は、循環工程において染料釜における染料と十分に接触し、さらに染色釜を介して紡績糸と接触して着色され、染料の染めの拡散−吸着−脱着の工程を達成し、
前記ステップ(3)では、染色した流体は分離釜の圧力解放によって気固分離し、超臨界状態のCO2が圧力解放して、気体のCO2になり、その内、付着した不純物が沈殿し、気体は立体の複式のフィルタ構造を通過して、CO2ガスボンベに回収され、次のサイクルに関与する、
ことを特徴とする請求項5に記載の無水チーズ染色装置を用いた無水チーズ染色の方法。
- 前記ポリエステル製のチーズの直径の高さの比は0.5〜1.4:1であることを特徴とする請求項6に記載の無水チーズ染色装置を用いた無水チーズ染色の方法。
- 請求項5〜7のいずれか一項に記載の無水チーズ染色の方法を用いて製造されたチーズであって、
前記チーズはポリエステルフィラメント、またはポリエステル短繊維であることを特徴とする無水チーズ染色の方法を用いて製造されたチーズ。
- 請求項8に記載のポリエステルフィラメントを用いて製造された繊維製品であって、
前記繊維製品は、編み物生地、織物生地、下着、上着を含むことを特徴とするポリエステルフィラメントを用いて製造された繊維製品。
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PCT/CN2016/113171 WO2018098885A1 (zh) | 2016-12-02 | 2016-12-29 | 一种筒纱无水染色设备、染色方法及产品 |
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CN108867116A (zh) | 2018-04-27 | 2018-11-23 | 青岛即发集团股份有限公司 | 一种超临界co2染色方法及染色系统 |
CN108532187B (zh) * | 2018-06-22 | 2024-01-26 | 亚临界(上海)技术有限公司 | 一种亚临界流体无水染色方法及设备 |
CN108823866A (zh) * | 2018-07-13 | 2018-11-16 | 青岛即发集团股份有限公司 | 一种超临界染色用染色釜及染色设备 |
CN109208215A (zh) * | 2018-08-15 | 2019-01-15 | 青岛即发集团股份有限公司 | 一种超临界二氧化碳绞纱染色釜、染色系统及染色方法 |
CN108796922B (zh) * | 2018-08-15 | 2023-08-22 | 青岛即发集团股份有限公司 | 超临界co2染色系统染色釜的清洗方法及清洗系统 |
CN108930111A (zh) * | 2018-08-15 | 2018-12-04 | 青岛即发集团股份有限公司 | 一种超临界二氧化碳绞纱染色釜、染色系统及染色方法 |
CN109281089A (zh) * | 2018-08-24 | 2019-01-29 | 青岛即发集团股份有限公司 | 一种超临界co2染色设备及靶向染色方法 |
US10968553B2 (en) * | 2018-10-16 | 2021-04-06 | Soochow University | Waterless dyeing machine suitable for mixed fluid medium |
CN110565415A (zh) * | 2019-10-11 | 2019-12-13 | 上海复璐帝流体技术有限公司 | 一种超临界二氧化碳印染工艺及其印染系统 |
CN115244238A (zh) * | 2020-01-16 | 2022-10-25 | 靛蓝轧机设计股份有限公司 | 用具有不同染尽率的染料共混物组合物染色纺织材料的方法和系统 |
CN113046978B (zh) * | 2021-03-24 | 2022-10-28 | 烟台市昌宏纺织有限公司 | 一种节能型纱线染色机及染色工艺 |
CN114775197A (zh) * | 2022-05-20 | 2022-07-22 | 石狮市中纺学服装及配饰产业研究院 | 一种织带超临界流体无水染色方法及染色架 |
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ES2842188T3 (es) | 2021-07-13 |
WO2018098885A1 (zh) | 2018-06-07 |
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CN106757915B (zh) | 2019-03-26 |
EP3530792A4 (en) | 2019-11-06 |
EP3530792A1 (en) | 2019-08-28 |
JP6677856B1 (ja) | 2020-04-08 |
US20200378046A1 (en) | 2020-12-03 |
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US11168424B2 (en) | 2021-11-09 |
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