JP2020058301A - Refiner and refining method of sugar solution - Google Patents

Refiner and refining method of sugar solution Download PDF

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JP2020058301A
JP2020058301A JP2018192512A JP2018192512A JP2020058301A JP 2020058301 A JP2020058301 A JP 2020058301A JP 2018192512 A JP2018192512 A JP 2018192512A JP 2018192512 A JP2018192512 A JP 2018192512A JP 2020058301 A JP2020058301 A JP 2020058301A
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exchange resin
resin
regenerated
cation exchange
tower
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JP7214427B2 (en
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竜太 岩浦
Ryuta Iwaura
竜太 岩浦
俊樹 宮嶋
Toshiki Miyajima
俊樹 宮嶋
英也 八尾
Hideya Yao
英也 八尾
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Organo Corp
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Japan Organo Co Ltd
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Abstract

To provide a refiner and a refining method of sugar solution capable of reducing cost of installation by reducing the amount of generated sweet water.SOLUTION: There is provided a sugar solution refiner for refining sugar solution. The sugar solution refiner 1 includes a resin tower 10 formed by filling a single bed layer 12 of a cation exchange resin in contact with the upper side of a mixed bed layer 14 formed by mixing the cation exchange resin and an anion exchange resin.SELECTED DRAWING: Figure 1

Description

本発明は、糖液の精製装置および精製方法に関する。   The present invention relates to a sugar liquid purification apparatus and a purification method.

糖液の製造工程における脱塩、脱色等の精製工程では、カチオン交換樹脂の単床からなる樹脂塔(以下、「K塔」と呼ぶ場合がある)、カチオン交換樹脂とアニオン交換樹脂とを混合した混床からなる樹脂塔(以下、「MB塔」と呼ぶ場合がある)の順に原料糖液を供給することで原材料や製造工程由来のイオン性の物質を取り除く方法が使用されている(例えば、特許文献1参照)。   In the purification process such as desalting and decolorization in the production process of sugar solution, a resin tower composed of a single bed of cation exchange resin (hereinafter sometimes referred to as “K tower”), a cation exchange resin and an anion exchange resin are mixed. A method of removing ionic substances derived from raw materials and manufacturing processes by supplying a raw sugar solution in the order of a resin tower composed of a mixed bed (hereinafter sometimes referred to as “MB tower”) is used (for example, , Patent Document 1).

この方法では、樹脂塔としてK塔とMB塔の2塔が必要であり、設備費の低減が求められている。   In this method, two resin towers, K tower and MB tower, are required as the resin tower, and it is required to reduce the equipment cost.

また、糖液の精製工程においてイオン交換樹脂を使用する場合、イオン交換反応を効率よく生じるためにイオン交換樹脂を水で湿潤させた状態で使用し、なおかつイオン交換樹脂を樹脂塔に充填した際は、充填したイオン交換樹脂の層よりも所定の高さで水位が高くなるように保つことが一般的に行われている。   When an ion exchange resin is used in the sugar liquid purification step, the ion exchange resin is used while being wet with water in order to efficiently generate an ion exchange reaction, and when the ion exchange resin is packed in a resin tower. It is generally practiced to keep the water level higher than the filled layer of ion exchange resin at a predetermined height.

しかし、この場合、樹脂塔それぞれについて水位を高く保つ必要があり、設備立上げのときに樹脂塔の水を糖液に置き換える工程において、製品とするのが困難な薄い濃度の糖液(以下、「甘水」と呼ぶ場合がある)が多量に発生し、製品の歩留りが悪化する上に、設備立上げが遅くなり、排水量が多くなるため環境負荷が高いという問題がある。   However, in this case, it is necessary to keep the water level high for each of the resin towers, and in the process of replacing the water in the resin towers with sugar solution when starting up the equipment, sugar solution with a thin concentration (hereinafter, (Sometimes called "sweet water"), the yield of products deteriorates, equipment startup is delayed, and the amount of drainage increases, resulting in a high environmental load.

特開平2−295500号公報JP-A-2-295500

本発明の目的は、発生する甘水の量を低減し、設備費を低減することができる糖液の精製装置および精製方法を提供することにある。   An object of the present invention is to provide an apparatus and a method for refining a sugar solution, which can reduce the amount of sweet water generated and reduce the facility cost.

本発明は、糖液の精製を行うための糖液精製装置であって、カチオン交換樹脂とアニオン交換樹脂とを混合して形成された混床層の上方に接して、カチオン交換樹脂の単床層が充填されている樹脂塔を備える、糖液精製装置である。   The present invention relates to a sugar solution purification device for purifying a sugar solution, which is in contact with an upper part of a mixed bed layer formed by mixing a cation exchange resin and an anion exchange resin to form a single bed of the cation exchange resin. A sugar liquid refining apparatus comprising a resin tower filled with layers.

前記糖液精製装置において、糖液の精製後に、前記樹脂塔内で、前記単床層のカチオン交換樹脂および前記混床層のカチオン交換樹脂を含むカチオン交換樹脂層と、前記混床層のアニオン交換樹脂を含むアニオン交換樹脂層とを分離して形成する分離手段と、前記カチオン交換樹脂層のカチオン交換樹脂および前記アニオン交換樹脂層のアニオン交換樹脂を再生する再生手段と、前記再生された再生カチオン交換樹脂を含む再生カチオン交換樹脂層と前記再生された再生アニオン交換樹脂を含む再生アニオン交換樹脂層とが分離した状態から、前記再生カチオン交換樹脂と前記再生アニオン交換樹脂とを混合して形成された再生混床層の上方に接して、前記再生カチオン交換樹脂の再生単床層が充填されている状態に再構成する再構成手段と、を備えることが好ましい。   In the sugar liquid purification device, after purification of the sugar liquid, in the resin tower, a cation exchange resin layer containing the cation exchange resin of the single bed layer and the cation exchange resin of the mixed bed layer, and an anion of the mixed bed layer. Separation means for separating and forming an anion exchange resin layer containing an exchange resin, regeneration means for regenerating the cation exchange resin of the cation exchange resin layer and the anion exchange resin of the anion exchange resin layer, and the regenerated regeneration Formed by mixing the regenerated cation exchange resin and the regenerated anion exchange resin from a state in which the regenerated cation exchange resin layer containing the cation exchange resin and the regenerated anion exchange resin layer containing the regenerated regenerated anion exchange resin are separated. And a reconstructing means for contacting above the regenerated mixed bed layer and reconstituting the regenerated single bed layer of the regenerated cation exchange resin into a filled state. Preferably comprises a.

前記糖液精製装置において、前記再構成手段は、前記再生カチオン交換樹脂を貯留するための樹脂貯留槽と、前記再生カチオン交換樹脂のうちの一部を前記樹脂塔から前記樹脂貯留槽へ移送する移送手段と、を備え、前記再生カチオン交換樹脂のうちの一部を前記樹脂塔から前記樹脂貯留槽へ移送し、前記樹脂塔に残留している前記再生カチオン交換樹脂と前記再生アニオン交換樹脂とにより前記再生混床層を構成し、前記樹脂貯留槽から前記再生混床層の上方に接するように前記再生カチオン交換樹脂を充填して前記再生単床層を構成することが好ましい。   In the sugar liquid purification device, the reconstructing unit transfers a resin storage tank for storing the regenerated cation exchange resin and a part of the regenerated cation exchange resin from the resin tower to the resin storage tank. A transfer means, and transfers a part of the regenerated cation exchange resin from the resin tower to the resin storage tank, and the regenerated cation exchange resin and the regenerated anion exchange resin remaining in the resin tower. It is preferable that the regenerated single bed layer is formed by filling the regenerated cation exchange resin so that the regenerated mixed bed layer is in contact with the upper side of the regenerated mixed bed layer from the resin storage tank.

前記糖液精製装置において、前記移送手段は、前記樹脂塔の下部に設けられた樹脂移送口を備え、前記樹脂塔の下部から移送水を供給することで、比重の軽い前記再生アニオン交換樹脂を前記樹脂移送口より上方に浮遊させ、比重の重い前記再生カチオン交換樹脂を前記樹脂移送口から前記樹脂貯留槽に移送することが好ましい。   In the sugar liquid purification apparatus, the transfer means includes a resin transfer port provided in a lower portion of the resin tower, and by supplying transfer water from the lower portion of the resin tower, the regenerated anion exchange resin having a low specific gravity It is preferable that the regenerated cation exchange resin having a high specific gravity is floated above the resin transfer port and transferred from the resin transfer port to the resin storage tank.

前記糖液精製装置において、前記移送手段は、前記樹脂塔の下部であって、前記再生カチオン交換樹脂層内に設けられた樹脂移送口を備え、前記樹脂塔の下部から水を抜出した後、前記樹脂塔の下部から移送水を供給することで、前記再生カチオン交換樹脂を前記樹脂移送口から前記樹脂貯留槽に移送することが好ましい。   In the sugar liquid purification apparatus, the transfer means is a lower part of the resin tower and includes a resin transfer port provided in the regenerated cation exchange resin layer, and after water is extracted from the lower part of the resin tower, It is preferable that the regenerated cation exchange resin is transferred from the resin transfer port to the resin storage tank by supplying transfer water from a lower portion of the resin tower.

また、本発明は、糖液の精製を行うための糖液精製方法であって、カチオン交換樹脂とアニオン交換樹脂とを混合して形成された混床層の上方に接して、カチオン交換樹脂の単床層が充填されている樹脂塔を用いる、糖液精製方法である。   Further, the present invention is a method for purifying a sugar solution for purifying a sugar solution, which is in contact with an upper portion of a mixed bed layer formed by mixing a cation exchange resin and an anion exchange resin, It is a method for purifying a sugar solution, which uses a resin tower filled with a single bed layer.

前記糖液精製方法において、糖液の精製後に、前記樹脂塔内で、前記単床層のカチオン交換樹脂および前記混床層のカチオン交換樹脂を含むカチオン交換樹脂層と、前記混床層のアニオン交換樹脂を含むアニオン交換樹脂層とを分離して形成する分離工程と、前記カチオン交換樹脂層のカチオン交換樹脂および前記アニオン交換樹脂層のアニオン交換樹脂を再生する再生工程と、前記再生された再生カチオン交換樹脂を含む再生カチオン交換樹脂層と前記再生された再生アニオン交換樹脂を含む再生アニオン交換樹脂層とが分離した状態から、前記再生カチオン交換樹脂と前記再生アニオン交換樹脂とを混合して形成された再生混床層の上方に接して、前記再生カチオン交換樹脂の再生単床層が充填されている状態に再構成する再構成工程と、を含むことが好ましい。   In the sugar liquid purification method, after purification of the sugar liquid, in the resin tower, a cation exchange resin layer containing the cation exchange resin of the single bed layer and the cation exchange resin of the mixed bed layer, and an anion of the mixed bed layer. A separation step of separately forming an anion exchange resin layer containing an exchange resin, a regeneration step of regenerating the cation exchange resin of the cation exchange resin layer and the anion exchange resin of the anion exchange resin layer, and the regenerated regeneration Formed by mixing the regenerated cation exchange resin and the regenerated anion exchange resin from a state in which the regenerated cation exchange resin layer containing the cation exchange resin and the regenerated anion exchange resin layer containing the regenerated regenerated anion exchange resin are separated. A reconstructing step in which the regenerated single bed layer of the regenerated cation exchange resin is reconstituted so as to be filled with the regenerated mixed bed layer. It will be preferable to include.

前記糖液精製方法において、前記再構成工程は、前記再生カチオン交換樹脂のうちの一部を前記樹脂塔から樹脂貯留槽へ移送する移送工程を含み、前記再生カチオン交換樹脂のうちの一部を前記樹脂塔から前記樹脂貯留槽へ移送し、前記樹脂塔に残留している前記再生カチオン交換樹脂と前記再生アニオン交換樹脂とにより前記再生混床層を構成し、前記樹脂貯留槽から前記再生混床層の上方に接するように前記再生カチオン交換樹脂を充填して前記再生単床層を構成することが好ましい。   In the sugar liquid purification method, the reconstitution step includes a transfer step of transferring a part of the regenerated cation exchange resin from the resin tower to a resin storage tank, and reconstructing a part of the regenerated cation exchange resin. Transferred from the resin tower to the resin storage tank, the regenerated mixed bed layer is constituted by the regenerated cation exchange resin and the regenerated anion exchange resin remaining in the resin tower, and the regenerated mixed bed is formed from the resin storage tank. It is preferable to fill the regenerated cation exchange resin so as to be in contact with the upper side of the bed layer to form the regenerated single bed layer.

前記糖液精製方法において、前記移送工程は、前記樹脂塔の下部から移送水を供給することで、比重の軽い前記再生アニオン交換樹脂を前記樹脂塔の下部に設けられた樹脂移送口より上方に浮遊させ、比重の重い前記再生カチオン交換樹脂を前記樹脂移送口から前記樹脂貯留槽に移送することが好ましい。   In the sugar liquid purification method, in the transfer step, by supplying transfer water from the lower part of the resin tower, the regenerated anion exchange resin having a low specific gravity is moved upward from a resin transfer port provided in the lower part of the resin tower. It is preferable that the regenerated cation exchange resin having a high specific gravity is floated and transferred from the resin transfer port to the resin storage tank.

前記糖液精製方法において、前記移送工程は、前記樹脂塔の下部から水を抜出した後、前記樹脂塔の下部から移送水を供給することで、前記再生カチオン交換樹脂を前記樹脂塔の下部であって、前記再生カチオン交換樹脂層内に設けられた樹脂移送口から前記樹脂貯留槽に移送することが好ましい。   In the sugar liquid purification method, in the transferring step, after the water is extracted from the lower part of the resin tower, the transferred water is supplied from the lower part of the resin tower, so that the regenerated cation exchange resin is supplied to the lower part of the resin tower. Therefore, it is preferable to transfer the resin from the resin transfer port provided in the regenerated cation exchange resin layer to the resin storage tank.

本発明により、発生する甘水の量を低減し、設備費を低減することができる糖液の精製装置および精製方法を提供することができる。   INDUSTRIAL APPLICABILITY According to the present invention, it is possible to provide a sugar solution refining apparatus and a refining method capable of reducing the amount of sweet water generated and reducing the facility cost.

本発明の実施形態に係る糖液の精製装置の一例を示す概略構成図であり、糖液の精製装置の運転方法の一例を示す概略図である。It is a schematic block diagram which shows an example of the refinement | purification apparatus of the sugar solution which concerns on embodiment of this invention, and is a schematic diagram which shows an example of the operating method of the refinement | purification apparatus of a sugar solution. 本発明の実施形態に係る糖液の精製装置の運転方法の一例を示す概略図である。It is a schematic diagram showing an example of the operating method of the refinement | purification apparatus of the sugar solution which concerns on embodiment of this invention. 本発明の実施形態に係る糖液の精製装置の運転方法の一例を示す概略図である。It is a schematic diagram showing an example of the operating method of the refinement | purification apparatus of the sugar solution which concerns on embodiment of this invention. 本発明の実施形態に係る糖液の精製装置の運転方法の一例を示す概略図である。It is a schematic diagram showing an example of the operating method of the refinement | purification apparatus of the sugar solution which concerns on embodiment of this invention. 本発明の実施形態に係る糖液の精製装置の運転方法の一例を示す概略図である。It is a schematic diagram showing an example of the operating method of the refinement | purification apparatus of the sugar solution which concerns on embodiment of this invention. 実施例1および比較例1における、通液倍量に対するBrix値(%)を測定した結果を示すグラフである。7 is a graph showing the results of measuring the Brix value (%) with respect to the liquid passing amount in Example 1 and Comparative Example 1.

本発明の実施の形態について以下説明する。本実施形態は本発明を実施する一例であって、本発明は本実施形態に限定されるものではない。   Embodiments of the present invention will be described below. The present embodiment is an example for carrying out the present invention, and the present invention is not limited to this embodiment.

本発明の実施形態に係る糖液の精製装置の一例の概略を図1に示し、その構成について説明する。   An outline of an example of a sugar solution purification apparatus according to an embodiment of the present invention is shown in FIG. 1, and its configuration will be described.

糖液の精製装置1は、糖液の精製を行うための装置であって、カチオン交換樹脂とアニオン交換樹脂とを混合して形成された混床層14の上方に接して、カチオン交換樹脂の単床層12が充填されている樹脂塔10を備える。糖液の精製装置1は、さらに樹脂貯留槽24を備える。   The sugar liquid refining device 1 is a device for purifying a sugar liquid, and is in contact with an upper portion of a mixed bed layer 14 formed by mixing a cation exchange resin and an anion exchange resin to remove the cation exchange resin. A resin tower 10 filled with a single bed layer 12 is provided. The sugar liquid refining apparatus 1 further includes a resin storage tank 24.

図1の精製装置1において、樹脂塔10の液入口には、配管16が接続され、液出口には、配管18が接続されている。樹脂塔10の内部の所定の位置に、樹脂層内の液を外部へ排出するための排出手段としてコレクタ20が設置され、コレクタ20には配管22が接続されている。樹脂塔10の下部の側面には、樹脂移送口26が設けられており、樹脂移送口26と樹脂貯留槽24の入口とは、樹脂移送配管28により接続されている。樹脂貯留槽24の出口と樹脂塔10の上部の側面の樹脂出口とは、樹脂移送配管30により接続されている。   In the purification apparatus 1 of FIG. 1, a pipe 16 is connected to the liquid inlet of the resin tower 10 and a pipe 18 is connected to the liquid outlet. A collector 20 is installed at a predetermined position inside the resin tower 10 as a discharging means for discharging the liquid in the resin layer to the outside, and a pipe 22 is connected to the collector 20. A resin transfer port 26 is provided on the lower side surface of the resin tower 10, and the resin transfer port 26 and the inlet of the resin storage tank 24 are connected by a resin transfer pipe 28. The outlet of the resin storage tank 24 and the resin outlet of the upper side surface of the resin tower 10 are connected by a resin transfer pipe 30.

本実施形態に係る糖液の精製方法および精製装置1の動作について説明する。   The operation of the sugar solution refining method and the refining device 1 according to the present embodiment will be described.

図1の精製装置1において、精製処理対象である糖液は、配管16を通して樹脂塔10の上部から供給され、カチオン交換樹脂の単床層12、カチオン交換樹脂とアニオン交換樹脂の混床層14の順に通液され、配管18を通して樹脂塔10の下部から精製糖液として回収され、脱塩、脱色等の精製が行われる(精製工程)。   In the purification apparatus 1 of FIG. 1, the sugar solution to be purified is supplied from the upper part of the resin tower 10 through a pipe 16, and a single bed layer 12 of a cation exchange resin and a mixed bed layer 14 of a cation exchange resin and an anion exchange resin 14 are supplied. The liquid is passed in this order, and is recovered as a purified sugar solution from the lower part of the resin tower 10 through the pipe 18 for purification such as desalting and decoloring (purification step).

本実施形態に係る糖液の精製方法および精製装置1では、カチオン交換樹脂とアニオン交換樹脂の混床層14の上方に接する形でカチオン交換樹脂の単床層12を充填することにより、K塔、MB塔の順に糖液を供給する装置と同様の精製を1塔で実施することができる。精製を1塔で実施することができるため、発生する甘水の量を低減し、設備費を低減することができる。樹脂塔を1塔に削減することで発生する甘水の量を低減し、排水量を低減し、設備立上げを短縮し、製品の歩留りを改善することができる。   In the method for purifying a sugar solution and the purifying apparatus 1 according to the present embodiment, by filling the single bed layer 12 of the cation exchange resin with being in contact with the upper side of the mixed bed layer 14 of the cation exchange resin and the anion exchange resin, the K tower , MB tower in this order, the same purification as the device for supplying the sugar solution can be carried out in one tower. Since the purification can be performed in one tower, the amount of sweet water generated can be reduced and the facility cost can be reduced. By reducing the number of resin towers to one, the amount of sweet water generated can be reduced, the amount of drainage can be reduced, the start-up of equipment can be shortened, and the product yield can be improved.

このようなカチオン交換樹脂とアニオン交換樹脂の混床層14の上方に接する形でカチオン交換樹脂の単床層12を充填した糖液の精製装置を準備する際、イオン交換樹脂の再生工程後に再びカチオン交換樹脂とアニオン交換樹脂の混床層14の上方に接する形でカチオン交換樹脂の単床層12を充填することは従来の技術では困難であった。これに対して、本実施形態に係る糖液の精製方法および精製装置1では、以下に説明する通り、精製処理後のカチオン交換樹脂およびアニオン交換樹脂を分離再生し、再生カチオン交換樹脂の一部を樹脂塔10の外部に移送し、樹脂塔10内に残った再生カチオン交換樹脂と再生アニオン交換樹脂を再度混合して再生混床層を構成し、樹脂塔10の外部に移送した再生カチオン交換樹脂を再生混床層の上方に接する形で再充填して再生単床層を構成することにより、イオン交換樹脂の再利用が可能となった。   When preparing a sugar solution refining apparatus in which the single bed layer 12 of the cation exchange resin is filled so as to be in contact with the mixed bed layer 14 of the cation exchange resin and the anion exchange resin, after the regeneration step of the ion exchange resin, It has been difficult in the prior art to fill the single bed layer 12 of the cation exchange resin with being in contact with the upper side of the mixed bed layer 14 of the cation exchange resin and the anion exchange resin. On the other hand, in the sugar solution purification method and the purification apparatus 1 according to the present embodiment, as described below, the cation exchange resin and the anion exchange resin after the purification treatment are separated and regenerated, and a part of the regenerated cation exchange resin is obtained. Is transferred to the outside of the resin tower 10, the regenerated cation exchange resin and the regenerated anion exchange resin remaining in the resin tower 10 are mixed again to form a regenerated mixed bed layer, and the regenerated cation exchange transferred to the outside of the resin tower 10. The ion-exchange resin can be reused by refilling the resin so that it is in contact with the upper side of the regenerated mixed bed layer to form a regenerated single bed layer.

また、K塔を削減したことにより、後述するように、イオン交換樹脂の再生において樹脂塔の内部をアルカリ性にすることができるため、酸に耐性を有する微生物による樹脂塔の汚染を抑制できる。   Further, by reducing the K tower, as will be described later, the inside of the resin tower can be made alkaline in the regeneration of the ion exchange resin, so that the contamination of the resin tower by the acid-resistant microorganisms can be suppressed.

精製工程終了後は、樹脂塔10の上部から配管16を通して洗浄水を供給し、樹脂塔10の下部から配管18を通して排出させて、樹脂塔10内の糖液を水に置換する。次に、図2に示すように、樹脂塔10内で、図1の単床層12のカチオン交換樹脂および混床層14のカチオン交換樹脂を含むカチオン交換樹脂層34と、図1の混床層14のアニオン交換樹脂を含むアニオン交換樹脂層32とを分離して形成する(図2参照、分離工程)。例えば、樹脂塔10の下部から配管18を通して洗浄水(逆洗水)をカチオン交換樹脂とアニオン交換樹脂が流動するように供給し、配管16を通して排出することにより、カチオン交換樹脂とアニオン交換樹脂が撹拌され、比重の重いカチオン交換樹脂を含むカチオン交換樹脂層34の上方に接する形で、比重の軽いアニオン交換樹脂を含むアニオン交換樹脂層32が形成される。この洗浄水(逆洗水)による洗浄により、樹脂塔10の内部に残存している糖液、カチオン交換樹脂およびアニオン交換樹脂に付着している糖液等が除去される。ここで、樹脂塔10内には、コレクタ20がアニオン交換樹脂層32とカチオン交換樹脂層34の分離面より下になるように設置されている。   After completion of the purification step, washing water is supplied from the upper part of the resin tower 10 through the pipe 16 and discharged from the lower part of the resin tower 10 through the pipe 18 to replace the sugar solution in the resin tower 10 with water. Next, as shown in FIG. 2, in the resin tower 10, the cation exchange resin layer 34 containing the cation exchange resin of the single bed layer 12 and the cation exchange resin of the mixed bed layer 14 of FIG. 1 and the mixed bed of FIG. The layer 14 is formed separately from the anion exchange resin layer 32 containing the anion exchange resin (see FIG. 2, separation step). For example, washing water (backwash water) is supplied from the lower part of the resin tower 10 through a pipe 18 so that the cation exchange resin and the anion exchange resin flow, and is discharged through the pipe 16 to remove the cation exchange resin and the anion exchange resin. The anion exchange resin layer 32 containing the anion exchange resin having a low specific gravity is formed by being stirred and in contact with the upper side of the cation exchange resin layer 34 containing the cation exchange resin having a high specific gravity. By the washing with the washing water (backwashing water), the sugar liquid remaining inside the resin tower 10, the sugar liquid adhering to the cation exchange resin and the anion exchange resin, and the like are removed. Here, the collector 20 is installed in the resin tower 10 so as to be below the separation surface of the anion exchange resin layer 32 and the cation exchange resin layer 34.

なお、逆洗水を供給する配管18等が、糖液の精製後に樹脂塔10内でカチオン交換樹脂層34とアニオン交換樹脂層32とを分離して形成する分離手段として機能することになる。   The pipe 18 for supplying the backwash water functions as a separating means for separating and forming the cation exchange resin layer 34 and the anion exchange resin layer 32 in the resin tower 10 after the purification of the sugar solution.

分離工程終了後は、カチオン交換樹脂層34のカチオン交換樹脂およびアニオン交換樹脂層32のアニオン交換樹脂を再生する(再生工程)。図2において、例えば、アニオン交換樹脂再生剤を、配管16を通して樹脂塔10の上部からアニオン交換樹脂層32を通るように供給し、コレクタ20から配管22を通して排出する。このとき、カチオン交換樹脂層34にアニオン交換樹脂再生剤ができるだけ接触しないように配管18を通して樹脂塔10の下部から水を供給し、アニオン交換樹脂再生剤と共にコレクタ20から配管22を通して排出する。その後、配管18を通して樹脂塔10の下部から水を供給したまま、配管16を通して樹脂塔10の上部から洗浄水を供給し、コレクタ20から配管22を通して排出することによって、アニオン交換樹脂層32に残ったアニオン交換樹脂再生剤を除去する。次に、カチオン交換樹脂再生剤を、配管18を通して樹脂塔10の下部からカチオン交換樹脂層34を通るように供給し、コレクタ20から配管22を通して排出する。このとき、アニオン交換樹脂層32にカチオン交換樹脂再生剤ができるだけ接触しないように配管16を通して樹脂塔10の上部から水を供給し、カチオン交換樹脂再生剤と共にコレクタ20から配管22を通して排出する。次に、樹脂塔10の上部から配管16を通して、底部から配管18を通して洗浄水、逆洗水をそれぞれ通水し、コレクタ20から配管22を通して排出して、水洗する。   After completion of the separation step, the cation exchange resin of the cation exchange resin layer 34 and the anion exchange resin of the anion exchange resin layer 32 are regenerated (regeneration step). In FIG. 2, for example, the anion exchange resin regenerant is supplied from the upper portion of the resin tower 10 through the pipe 16 so as to pass through the anion exchange resin layer 32, and is discharged from the collector 20 through the pipe 22. At this time, water is supplied from the lower part of the resin tower 10 through the pipe 18 so that the cation exchange resin layer 34 is not contacted with the anion exchange resin regenerant as much as possible, and water is discharged from the collector 20 through the pipe 22 together with the anion exchange resin regenerant. Thereafter, while the water is being supplied from the lower part of the resin tower 10 through the pipe 18, the cleaning water is supplied from the upper part of the resin tower 10 through the pipe 16 and is discharged from the collector 20 through the pipe 22 to remain in the anion exchange resin layer 32. Remove the anion exchange resin regenerant. Next, the cation exchange resin regenerant is supplied from the lower portion of the resin tower 10 through the pipe 18 so as to pass through the cation exchange resin layer 34, and is discharged from the collector 20 through the pipe 22. At this time, water is supplied from the upper part of the resin tower 10 through the pipe 16 so that the cation exchange resin regenerant does not come into contact with the anion exchange resin layer 32 as much as possible, and the water is discharged from the collector 20 through the pipe 22 together with the cation exchange resin regenerant. Next, wash water and backwash water are passed from the upper part of the resin tower 10 through the pipe 16 and the bottom part through the pipe 18, respectively, and discharged from the collector 20 through the pipe 22 and washed.

再生工程において、イオン交換樹脂の再生において樹脂塔10の内部をアニオン交換樹脂再生剤によりアルカリ性にすることができるため、酸に耐性を有する微生物による樹脂塔の汚染を抑制できる。   In the regeneration step, since the inside of the resin tower 10 can be made alkaline by the anion exchange resin regenerant during the regeneration of the ion exchange resin, it is possible to suppress the contamination of the resin tower by the acid-resistant microorganisms.

なお、アニオン交換樹脂再生剤を供給する配管16、カチオン交換樹脂再生剤を供給する配管18等が、カチオン交換樹脂層34のカチオン交換樹脂およびアニオン交換樹脂層32のアニオン交換樹脂を再生する再生手段として機能することになる。   Note that the pipe 16 for supplying the anion exchange resin regenerant, the pipe 18 for supplying the cation exchange resin regenerant, and the like regenerate the cation exchange resin of the cation exchange resin layer 34 and the anion exchange resin of the anion exchange resin layer 32. Will function as.

このようにして、図3に示すように、再生された再生カチオン交換樹脂を含む再生カチオン交換樹脂層38の上方に接する形で、再生された再生アニオン交換樹脂を含む再生アニオン交換樹脂層36が形成された状態となる。   Thus, as shown in FIG. 3, the regenerated anion exchange resin layer 36 containing the regenerated regenerated anion exchange resin is formed in contact with the regenerated cation exchange resin layer 38 containing the regenerated cation exchange resin. It will be in the formed state.

再生工程終了後は、再生カチオン交換樹脂層38と再生アニオン交換樹脂層36とが分離した状態から、再生カチオン交換樹脂と再生アニオン交換樹脂とを混合して形成された再生混床層の上方に接して、再生カチオン交換樹脂の再生単床層が充填されている状態に再構成する(再構成工程)。図3において、例えば、樹脂塔10の下部から配管18を通して移送水を供給することで、比重の軽い再生アニオン交換樹脂を樹脂塔10の下部の側面に設置した樹脂移送口26より上方に浮遊させ、再生カチオン交換樹脂層38の比重の重い再生カチオン交換樹脂の一部を樹脂移送口26から樹脂移送配管28を通して樹脂貯留槽24に移送する(移送工程)。または、樹脂塔10の下部から配管18を通して内部の水を抜出した後、樹脂塔10の下部から配管18を通して移送水を供給することで、再生カチオン交換樹脂層38の再生カチオン交換樹脂の一部を、樹脂塔10の下部であって、再生カチオン交換樹脂層38内に設けられた樹脂移送口26から樹脂移送配管28を通して樹脂貯留槽24に移送する(移送工程)。移送終了後、さらに樹脂塔10の下部から配管18を通して撹拌水や、空気等の気体等を再生カチオン交換樹脂層38の再生カチオン交換樹脂と再生アニオン交換樹脂層36の再生アニオン交換樹脂が流動するように供給し、配管16を通して排出することにより、再生カチオン交換樹脂と再生アニオン交換樹脂が撹拌され、図4に示すように、移送工程後に樹脂塔10に残った再生カチオン交換樹脂と再生アニオン交換樹脂を含む再生混床層40が形成される(混合工程)。再生カチオン交換樹脂と再生アニオン交換樹脂の撹拌は、振動や、撹拌装置を用いた撹拌等によって行ってもよい。一方、樹脂貯留槽24には、図3で移送した再生カチオン交換樹脂42が充填されている。   After the regeneration step, the state where the regenerated cation exchange resin layer 38 and the regenerated anion exchange resin layer 36 are separated is located above the regenerated mixed bed layer formed by mixing the regenerated cation exchange resin and the regenerated anion exchange resin. In contact with each other, the regenerated single bed layer of the regenerated cation exchange resin is reconstituted so as to be filled (reconstitution step). In FIG. 3, for example, by supplying transfer water from the lower part of the resin tower 10 through the pipe 18, the regenerated anion exchange resin having a low specific gravity is floated above the resin transfer port 26 installed on the side surface of the lower part of the resin tower 10. A part of the regenerated cation exchange resin having a high specific gravity of the regenerated cation exchange resin layer 38 is transferred from the resin transfer port 26 to the resin storage tank 24 through the resin transfer pipe 28 (transfer step). Alternatively, a part of the regenerated cation exchange resin of the regenerated cation exchange resin layer 38 can be obtained by extracting water inside from the lower part of the resin tower 10 through the pipe 18 and then supplying transfer water from the lower part of the resin tower 10 through the pipe 18. Is transferred from the resin transfer port 26 provided in the regenerated cation exchange resin layer 38 below the resin tower 10 to the resin storage tank 24 through the resin transfer pipe 28 (transfer step). After the completion of the transfer, the regenerated cation exchange resin of the regenerated cation exchange resin layer 38 and the regenerated anion exchange resin of the regenerated anion exchange resin layer 36 flow through the pipe 18 from the lower portion of the resin tower 10 through a pipe 18 and a gas such as air. As described above, the regenerated cation exchange resin and the regenerated anion exchange resin are agitated by supplying the replenished cation exchange resin and the regenerated cation exchange resin remaining in the resin tower 10 after the transfer step as shown in FIG. Regenerated mixed bed layer 40 containing resin is formed (mixing step). The regenerated cation exchange resin and the regenerated anion exchange resin may be stirred by vibration, stirring using a stirrer, or the like. On the other hand, the resin storage tank 24 is filled with the regenerated cation exchange resin 42 transferred in FIG.

次に、図4において、樹脂貯留槽24から再生カチオン交換樹脂42を再生混床層40の上方にポンプ(図示せず)等により樹脂移送配管30を通して移送し、再生混床層40の上方に充填する(充填工程)。これにより、図5に示すように、再生混床層40の上方に接して、再生カチオン交換樹脂の再生単床層44が充填されている状態に再構成し、図1に示した精製装置1と同様の状態とする。または、図4において、再生混床層40の上面より上方に樹脂貯留槽24を設置して、樹脂貯留槽24から再生カチオン交換樹脂42を再生混床層40の上方に樹脂移送配管30を通して移送し、再生混床層40の上方に充填してもよい。   Next, in FIG. 4, the regenerated cation exchange resin 42 is transferred from the resin storage tank 24 to the upper side of the regenerated mixed bed layer 40 through the resin transfer pipe 30 by a pump (not shown) or the like. Fill (filling step). As a result, as shown in FIG. 5, the regenerated mixed bed layer 40 is in contact with the upper side and reconstituted so as to be filled with the regenerated single bed layer 44 of the regenerated cation exchange resin, and the purification apparatus 1 shown in FIG. The same state as. Alternatively, in FIG. 4, the resin storage tank 24 is installed above the upper surface of the regenerated mixed bed layer 40, and the regenerated cation exchange resin 42 is transferred from the resin storage tank 24 to the upper side of the regenerated mixed bed layer 40 through the resin transfer pipe 30. However, it may be filled above the regenerated mixed bed layer 40.

なお、樹脂貯留槽24、樹脂移送口26、樹脂移送配管28,30、移送水、撹拌水、気体を供給する配管18、ポンプ等が、再生カチオン交換樹脂層と再生アニオン交換樹脂層とが分離した状態から、再生カチオン交換樹脂と再生アニオン交換樹脂とを混合して形成された再生混床層の上方に接して、再生カチオン交換樹脂の再生単床層が充填されている状態に再構成する再構成手段として機能することになる。そして、樹脂移送口26、樹脂移送配管28、移送水を供給する配管18等が、再生カチオン交換樹脂のうちの一部を樹脂塔10から樹脂貯留槽24へ移送する移送手段として機能することになる。   The resin storage tank 24, the resin transfer port 26, the resin transfer pipes 28 and 30, the transfer water, the stirring water, the gas supply pipe 18, and the pump separate the regenerated cation exchange resin layer from the regenerated anion exchange resin layer. From the state described above, the regenerated cation exchange resin and the regenerated anion exchange resin are mixed to be in contact with the upper side of the regenerated mixed bed layer to be reconstituted into a state in which the regenerated single bed layer of the regenerated cation exchange resin is filled. It will function as a reconstruction means. The resin transfer port 26, the resin transfer pipe 28, the pipe 18 for supplying the transfer water, and the like function as a transfer means for transferring a part of the regenerated cation exchange resin from the resin tower 10 to the resin storage tank 24. Become.

混床層で用いられるアニオン交換樹脂としては、強塩基性アニオン交換樹脂または弱塩基性アニオン交換樹脂が挙げられるが、糖液が澱粉糖液の場合には、異性化等の点から、弱塩基性アニオン交換樹脂を用いることが好ましく、糖液が澱粉糖液以外の糖液の場合には、強塩基性アニオン交換樹脂または弱塩基性アニオン交換樹脂を用いればよい。   Examples of the anion exchange resin used in the mixed bed layer include a strongly basic anion exchange resin and a weakly basic anion exchange resin, but when the sugar solution is a starch sugar solution, from the viewpoint of isomerization, a weak base is used. It is preferable to use a strong anion exchange resin, and when the sugar liquid is a sugar liquid other than the starch sugar liquid, a strong basic anion exchange resin or a weak basic anion exchange resin may be used.

強塩基性アニオン交換樹脂としては、例えば、アンバーライト(登録商標、以下同様)IRA900、IRA400、IRA402BL、IRA404J、IRA458RF、ダイヤイオン(登録商標)SA10A、SA11A、SA12A、PA406、PA408、PA306、PA308等のI形強塩基性アニオン交換樹脂等が挙げられる。弱塩基性アニオン交換樹脂としては、例えば、アンバーライトXE583、アンバーライトFPA95、FPA96等が挙げられる。   Examples of the strongly basic anion exchange resin include Amberlite (registered trademark, the same applies hereinafter) IRA900, IRA400, IRA402BL, IRA404J, IRA458RF, Diaion (registered trademark) SA10A, SA11A, SA12A, PA406, PA408, PA306, PA308 and the like. I type strong basic anion exchange resin and the like. Examples of the weakly basic anion exchange resin include Amberlite XE583, Amberlite FPA95, FPA96 and the like.

混床層および単床層で用いられるカチオン交換樹脂としては、強酸性カチオン交換樹脂または弱酸性カチオン交換樹脂が挙げられるが、貫流容量や再生効率等の点から、強酸性カチオン交換樹脂が好ましい。   Examples of the cation exchange resin used in the mixed bed layer and the single bed layer include strong acid cation exchange resins and weak acid cation exchange resins, but strong acid cation exchange resins are preferable from the viewpoints of flow-through capacity and regeneration efficiency.

強酸性カチオン交換樹脂としては、例えば、アンバーライト120B、200CT、FPC10、FPC20、ダイヤイオンSK1B、SK110、PK216、PK212等が挙げられる。弱酸性カチオン交換樹脂としては、例えば、アンバーライトIRC76、FPC76J、ダイヤイオンWK10、WK11、ダウエックスMAC−3等が挙げられる。   Examples of the strong acid cation exchange resin include Amberlite 120B, 200CT, FPC10, FPC20, Diaion SK1B, SK110, PK216, PK212 and the like. Examples of the weakly acidic cation exchange resin include Amberlite IRC76, FPC76J, Diaion WK10, WK11, Dowex MAC-3 and the like.

アニオン交換樹脂再生剤としては、水酸化ナトリウム水溶液等が用いられる。   An aqueous sodium hydroxide solution or the like is used as the anion exchange resin regenerant.

カチオン交換樹脂再生剤としては、塩酸、硫酸等の酸が用いられる。   Acids such as hydrochloric acid and sulfuric acid are used as the cation exchange resin regenerant.

コレクタ20は、樹脂層内の液を外部へ排出できる構成のものであればよく、特に制限はない。コレクタ20の設置位置は、分離工程後に、アニオン交換樹脂層32とカチオン交換樹脂層34の分離面より下になるように設置されていればなおよい。   The collector 20 is not particularly limited as long as it has a configuration capable of discharging the liquid in the resin layer to the outside. It is more preferable that the collector 20 is installed at a position below the separation surface of the anion exchange resin layer 32 and the cation exchange resin layer 34 after the separation step.

精製の対象となる糖液(原料糖)は、ぶどう糖、異性化糖、水あめ等の澱粉糖液、ソルビトール、マルチトール等の糖アルコール、乳糖含有糖液、蔗糖液の他、各種オリゴ糖液等が挙げられる。本実施形態に係る糖液の精製方法および精製装置は、澱粉糖液の精製に好適に適用することができる。   Sugar liquids (raw sugars) to be refined include starch sugar liquids such as glucose, isomerized sugar, starch syrup, sugar alcohols such as sorbitol and maltitol, lactose-containing sugar liquids, sucrose liquids, and various oligosaccharide liquids. Is mentioned. The method and apparatus for purifying a sugar solution according to this embodiment can be suitably applied to the purification of a starch sugar solution.

以下、実施例および比較例を挙げ、本発明をより具体的に詳細に説明するが、本発明は、以下の実施例に限定されるものではない。   Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited to the following Examples.

<実施例1>
ここでは装置立上げのときの甘水量が従来技術(比較例1)と比較してどの程度削減できるかを検討した。
<Example 1>
Here, how much the amount of sweet water at the time of starting the apparatus can be reduced as compared with the conventional technique (Comparative Example 1) was examined.

強酸性カチオン交換樹脂(アンバーライトFPC20)10mLと弱塩基性アニオン交換樹脂(アンバーライトXE583)40mLの混床に接する形で上部から強酸性カチオン交換樹脂(アンバーライトFPC20)20mLを充填したカラム(φ1.5cm×H100cm)を用意した。なお、液面高さは15cmとし、強酸性カチオン交換樹脂のイオン型はH型、弱塩基性アニオン交換樹脂のイオン型はFB型とした。   A column (φ1) packed with 20 mL of a strongly acidic cation exchange resin (Amberlite FPC20) from the upper side in contact with a mixed bed of 10 mL of a strongly acidic cation exchange resin (Amberlite FPC20) and 40 mL of a weakly basic anion exchange resin (Amberlite XE583) 0.5 cm × H100 cm) was prepared. The liquid surface height was 15 cm, the ionic type of the strongly acidic cation exchange resin was H type, and the ionic type of the weakly basic anion exchange resin was FB type.

このカラムを40℃で加温し、Brix値30%の澱粉糖液を160mL/hで供給し、カラム出口液を回収し、カラム出口液のBrix値を、Brix屈折計(株式会社アタゴ製、RX−5000i)を用いて測定した。結果を図6に示す。   The column was heated at 40 ° C., a starch sugar solution having a Brix value of 30% was supplied at 160 mL / h, the column outlet liquid was recovered, and the Brix value of the column outlet liquid was measured by a Brix refractometer (manufactured by Atago Co., Ltd., It was measured using RX-5000i). Results are shown in FIG.

なお、Brix値は、20℃の蔗糖溶液の質量百分率に相当する値で定められており、蔗糖1gのみを溶質として含む水溶液100gをBrix屈折計で測定したときの示度Brix値が1%である。つまり、質量分率30%の蔗糖溶液(100g水溶液中に蔗糖30g、水70g)では、Brix値が30%になる。しかし、蔗糖以外の固形成分を含む溶液では、Brix値は固形成分濃度の目安として用いられ、必ずしも質量分率を表す値ではないことに注意しなければならない。   The Brix value is defined as a value corresponding to the mass percentage of the sucrose solution at 20 ° C., and the reading Brix value is 1% when the Brix refractometer measures 100 g of an aqueous solution containing only 1 g of sucrose as a solute. is there. That is, a sucrose solution with a mass fraction of 30% (30 g of sucrose and 70 g of water in a 100 g aqueous solution) has a Brix value of 30%. However, it should be noted that in a solution containing a solid component other than sucrose, the Brix value is used as a measure of the solid component concentration and does not necessarily represent the mass fraction.

<比較例1>
強酸性カチオン交換樹脂(アンバーライトFPC20)20mLを充填したカラムaと、強酸性カチオン交換樹脂(アンバーライトFPC20)10mLと弱塩基性アニオン交換樹脂(アンバーライトXE583)40mLを充填したカラムbを用意し、カラムaの出口とカラムbの入口をシリコンチューブで接続した。
<Comparative Example 1>
A column a filled with 20 mL of a strongly acidic cation exchange resin (Amberlite FPC20) and a column b filled with 10 mL of a strongly acidic cation exchange resin (Amberlite FPC20) and 40 mL of a weakly basic anion exchange resin (Amberlite XE583) were prepared. The outlet of column a and the inlet of column b were connected with a silicon tube.

カラムa、カラムbを40℃で加温し、Brix値30%の澱粉糖液を160mL/hで供給し、カラム出口液を回収し、カラム出口液のBrix値を測定した。結果を図6に示す。   The column a and the column b were heated at 40 ° C., a starch sugar solution having a Brix value of 30% was supplied at 160 mL / h, the column outlet liquid was recovered, and the Brix value of the column outlet liquid was measured. Results are shown in FIG.

図6に示したように、実施例1ではBrix値が通液倍量0.3から検出されたのに対し、比較例1では通液倍量1までBrix値は検出されなかった。また、実施例1では通液倍量2.5でカラム出口液のBrix値が供給した澱粉糖液のBrixと等しくなったことに対し、比較例1では通液倍量3までかかっている。以上の結果より、実施例1の精製装置は、比較例1の従来の精製装置と比較して甘水量が削減できることが分かった。   As shown in FIG. 6, in Example 1, the Brix value was detected from the double flow rate of 0.3, whereas in Comparative Example 1, the Brix value was not detected up to the double flow rate of 1. Further, in Example 1, the Brix value of the column outlet liquid was equal to Brix of the supplied starch sugar solution at the liquid passing amount of 2.5, whereas in Comparative Example 1, the liquid passing amount was up to 3. From the above results, it was found that the refining apparatus of Example 1 can reduce the amount of sweet water as compared with the conventional refining apparatus of Comparative Example 1.

このように、実施例1のような構成の精製装置により、発生する甘水の量を低減し、設備費を低減することができた。   As described above, with the refining device having the configuration as in Example 1, the amount of sweet water generated was able to be reduced and the facility cost could be reduced.

1 精製装置、10 樹脂塔、12 単床層、14 混床層、16,18,22 配管、20 コレクタ、24 樹脂貯留槽、26 樹脂移送口、28,30 樹脂移送配管、32 アニオン交換樹脂層、34 カチオン交換樹脂層、36 再生アニオン交換樹脂層、38 再生カチオン交換樹脂層、40 再生混床層、42 再生カチオン交換樹脂、44 再生単床層。   DESCRIPTION OF SYMBOLS 1 purification apparatus, 10 resin tower, 12 single bed layer, 14 mixed bed layer, 16,18,22 piping, 20 collector, 24 resin storage tank, 26 resin transfer port, 28,30 resin transfer piping, 32 anion exchange resin layer , 34 cation exchange resin layer, 36 regenerated anion exchange resin layer, 38 regenerated cation exchange resin layer, 40 regenerated mixed bed layer, 42 regenerated cation exchange resin layer, 44 regenerated single bed layer.

Claims (10)

糖液の精製を行うための糖液精製装置であって、
カチオン交換樹脂とアニオン交換樹脂とを混合して形成された混床層の上方に接して、カチオン交換樹脂の単床層が充填されている樹脂塔を備えることを特徴とする糖液精製装置。
A sugar liquid refining device for purifying a sugar liquid,
A sugar liquid refining apparatus comprising a resin tower which is in contact with an upper part of a mixed bed layer formed by mixing a cation exchange resin and an anion exchange resin and is filled with a single bed layer of the cation exchange resin.
請求項1に記載の糖液精製装置であって、
糖液の精製後に、前記樹脂塔内で、前記単床層のカチオン交換樹脂および前記混床層のカチオン交換樹脂を含むカチオン交換樹脂層と、前記混床層のアニオン交換樹脂を含むアニオン交換樹脂層とを分離して形成する分離手段と、
前記カチオン交換樹脂層のカチオン交換樹脂および前記アニオン交換樹脂層のアニオン交換樹脂を再生する再生手段と、
前記再生された再生カチオン交換樹脂を含む再生カチオン交換樹脂層と前記再生された再生アニオン交換樹脂を含む再生アニオン交換樹脂層とが分離した状態から、前記再生カチオン交換樹脂と前記再生アニオン交換樹脂とを混合して形成された再生混床層の上方に接して、前記再生カチオン交換樹脂の再生単床層が充填されている状態に再構成する再構成手段と、
を備えることを特徴とする糖液精製装置。
The sugar liquid purification device according to claim 1, wherein
After purification of the sugar liquid, in the resin tower, a cation exchange resin layer containing the cation exchange resin of the single bed layer and the cation exchange resin of the mixed bed layer, and an anion exchange resin containing the anion exchange resin of the mixed bed layer. A separation means for separately forming a layer,
Regenerating means for regenerating the cation exchange resin of the cation exchange resin layer and the anion exchange resin of the anion exchange resin layer,
From the state where the regenerated cation exchange resin layer containing the regenerated cation exchange resin and the regenerated anion exchange resin layer containing the regenerated regenerated anion exchange resin are separated, the regenerated cation exchange resin and the regenerated anion exchange resin are separated. In contact with the upper side of the regenerated mixed bed layer formed by mixing the reconstituted means for reconstituted in a state of being filled with the regenerated single bed layer of the regenerated cation exchange resin,
A sugar liquid refining apparatus comprising:
請求項2に記載の糖液精製装置であって、
前記再構成手段は、
前記再生カチオン交換樹脂を貯留するための樹脂貯留槽と、
前記再生カチオン交換樹脂のうちの一部を前記樹脂塔から前記樹脂貯留槽へ移送する移送手段と、
を備え、
前記再生カチオン交換樹脂のうちの一部を前記樹脂塔から前記樹脂貯留槽へ移送し、前記樹脂塔に残留している前記再生カチオン交換樹脂と前記再生アニオン交換樹脂とにより前記再生混床層を構成し、前記樹脂貯留槽から前記再生混床層の上方に接するように前記再生カチオン交換樹脂を充填して前記再生単床層を構成することを特徴とする糖液精製装置。
The sugar liquid purification device according to claim 2,
The reconstructing means is
A resin storage tank for storing the regenerated cation exchange resin,
Transfer means for transferring a part of the regenerated cation exchange resin from the resin tower to the resin storage tank,
Equipped with
A part of the regenerated cation exchange resin is transferred from the resin tower to the resin storage tank, and the regenerated mixed bed layer is formed by the regenerated cation exchange resin and the regenerated anion exchange resin remaining in the resin tower. A sugar liquid refining apparatus comprising the above-mentioned regenerated single bed layer by filling the above-mentioned regenerated cation exchange resin so as to come into contact with the upper side of the above regenerated mixed bed layer from the resin storage tank.
請求項3に記載の糖液精製装置であって、
前記移送手段は、
前記樹脂塔の下部に設けられた樹脂移送口を備え、
前記樹脂塔の下部から移送水を供給することで、比重の軽い前記再生アニオン交換樹脂を前記樹脂移送口より上方に浮遊させ、比重の重い前記再生カチオン交換樹脂を前記樹脂移送口から前記樹脂貯留槽に移送することを特徴とする糖液精製装置。
The sugar liquid purification device according to claim 3,
The transfer means is
A resin transfer port provided at the bottom of the resin tower,
By supplying transfer water from the lower part of the resin tower, the regenerated anion exchange resin having a low specific gravity is floated above the resin transfer port, and the regenerated cation exchange resin having a high specific gravity is stored from the resin transfer port to the resin storage port. A sugar liquid refining device characterized by being transferred to a tank.
請求項3に記載の糖液精製装置であって、
前記移送手段は、
前記樹脂塔の下部であって、前記再生カチオン交換樹脂層内に設けられた樹脂移送口を備え、
前記樹脂塔の下部から水を抜出した後、前記樹脂塔の下部から移送水を供給することで、前記再生カチオン交換樹脂を前記樹脂移送口から前記樹脂貯留槽に移送することを特徴とする糖液精製装置。
The sugar liquid purification device according to claim 3,
The transfer means is
At the bottom of the resin tower, provided with a resin transfer port provided in the regenerated cation exchange resin layer,
Sugar extracted from the lower part of the resin tower and then supplied with transfer water from the lower part of the resin tower to transfer the regenerated cation exchange resin from the resin transfer port to the resin storage tank. Liquid purification device.
糖液の精製を行うための糖液精製方法であって、
カチオン交換樹脂とアニオン交換樹脂とを混合して形成された混床層の上方に接して、カチオン交換樹脂の単床層が充填されている樹脂塔を用いることを特徴とする糖液精製方法。
A sugar solution purification method for purifying a sugar solution, comprising:
A method for purifying a sugar solution, which comprises using a resin tower in which a single bed layer of a cation exchange resin is filled in contact with an upper part of a mixed bed layer formed by mixing a cation exchange resin and an anion exchange resin.
請求項6に記載の糖液精製方法であって、
糖液の精製後に、前記樹脂塔内で、前記単床層のカチオン交換樹脂および前記混床層のカチオン交換樹脂を含むカチオン交換樹脂層と、前記混床層のアニオン交換樹脂を含むアニオン交換樹脂層とを分離して形成する分離工程と、
前記カチオン交換樹脂層のカチオン交換樹脂および前記アニオン交換樹脂層のアニオン交換樹脂を再生する再生工程と、
前記再生された再生カチオン交換樹脂を含む再生カチオン交換樹脂層と前記再生された再生アニオン交換樹脂を含む再生アニオン交換樹脂層とが分離した状態から、前記再生カチオン交換樹脂と前記再生アニオン交換樹脂とを混合して形成された再生混床層の上方に接して、前記再生カチオン交換樹脂の再生単床層が充填されている状態に再構成する再構成工程と、
を含むことを特徴とする糖液精製方法。
The sugar solution purification method according to claim 6, wherein
After purification of the sugar liquid, in the resin tower, a cation exchange resin layer containing the cation exchange resin of the single bed layer and the cation exchange resin of the mixed bed layer, and an anion exchange resin containing the anion exchange resin of the mixed bed layer. A separation step of separately forming the layers,
A regeneration step of regenerating the cation exchange resin of the cation exchange resin layer and the anion exchange resin of the anion exchange resin layer,
From the state where the regenerated cation exchange resin layer containing the regenerated cation exchange resin and the regenerated anion exchange resin layer containing the regenerated regenerated anion exchange resin are separated, the regenerated cation exchange resin and the regenerated anion exchange resin are separated. Contacting the upper side of the regenerated mixed bed layer formed by mixing the reconstituted single bed layer of the regenerated cation exchange resin is reconstituted in a filled state,
A method for purifying a sugar solution, which comprises:
請求項7に記載の糖液精製方法であって、
前記再構成工程は、
前記再生カチオン交換樹脂のうちの一部を前記樹脂塔から樹脂貯留槽へ移送する移送工程を含み、
前記再生カチオン交換樹脂のうちの一部を前記樹脂塔から前記樹脂貯留槽へ移送し、前記樹脂塔に残留している前記再生カチオン交換樹脂と前記再生アニオン交換樹脂とにより前記再生混床層を構成し、前記樹脂貯留槽から前記再生混床層の上方に接するように前記再生カチオン交換樹脂を充填して前記再生単床層を構成することを特徴とする糖液精製方法。
The method for purifying sugar solution according to claim 7,
The reconstruction step is
A transfer step of transferring a part of the regenerated cation exchange resin from the resin tower to a resin storage tank,
A part of the regenerated cation exchange resin is transferred from the resin tower to the resin storage tank, and the regenerated mixed bed layer is formed by the regenerated cation exchange resin and the regenerated anion exchange resin remaining in the resin tower. A method for refining a sugar liquid, characterized in that the regenerated single bed layer is constituted by filling the regenerated cation exchange resin so as to come in contact with the upper side of the regenerated mixed bed layer from the resin storage tank.
請求項8に記載の糖液精製方法であって、
前記移送工程は、
前記樹脂塔の下部から移送水を供給することで、比重の軽い前記再生アニオン交換樹脂を前記樹脂塔の下部に設けられた樹脂移送口より上方に浮遊させ、比重の重い前記再生カチオン交換樹脂を前記樹脂移送口から前記樹脂貯留槽に移送することを特徴とする糖液精製方法。
The sugar solution purification method according to claim 8, wherein
The transfer step is
By supplying the transfer water from the lower part of the resin tower, the regenerated anion exchange resin having a low specific gravity is floated above the resin transfer port provided in the lower part of the resin tower, and the regenerated cation exchange resin having a high specific gravity is removed. A method for purifying a sugar solution, which comprises transferring from the resin transfer port to the resin storage tank.
請求項8に記載の糖液精製方法であって、
前記移送工程は、
前記樹脂塔の下部から水を抜出した後、前記樹脂塔の下部から移送水を供給することで、前記再生カチオン交換樹脂を前記樹脂塔の下部であって、前記再生カチオン交換樹脂層内に設けられた樹脂移送口から前記樹脂貯留槽に移送することを特徴とする糖液精製方法。
The sugar solution purification method according to claim 8, wherein
The transfer step is
After the water is extracted from the lower part of the resin tower, the regenerated cation exchange resin is provided in the regenerated cation exchange resin layer at the lower part of the resin tower by supplying the transfer water from the lower part of the resin tower. A method for purifying a sugar solution, which comprises transferring the resin from the obtained resin transfer port to the resin storage tank.
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