JP2018538177A - 金属及び複合繊維製の半製品又は構成部品を製造する方法 - Google Patents
金属及び複合繊維製の半製品又は構成部品を製造する方法 Download PDFInfo
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- JP2018538177A JP2018538177A JP2018530716A JP2018530716A JP2018538177A JP 2018538177 A JP2018538177 A JP 2018538177A JP 2018530716 A JP2018530716 A JP 2018530716A JP 2018530716 A JP2018530716 A JP 2018530716A JP 2018538177 A JP2018538177 A JP 2018538177A
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2270/00—Resin or rubber layer containing a blend of at least two different polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/752—Corrosion inhibitor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/08—PCBs, i.e. printed circuit boards
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Moulding By Coating Moulds (AREA)
- Reinforced Plastic Materials (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
Description
金属製キャリア:鋼板:板厚0.81mm
薄層:単方向、プリプレグ4層
プリプレグ:マトリックス中の繊維比率が57%の連続長繊維
厚さ:0.22mm
マトリックス:熱硬化性ベース(SGL、タイプE201:改質エポキシ樹脂系)
ηmin=0.9Pa*s
Pc=45%
中間層:100μmポリプロピレン
マトリックスの架橋度合αは、示差走査熱量測定(DSC)を使って測定され、ISO11357−5:2013に準拠して特定される。
Claims (15)
- シートメタル又はブランク(30)として形成された金属製キャリア(3)が少なくとも1つのプリプレグ(6)を備え、該プリプレグが連続長繊維を含む熱架橋性、熱硬化性のマトリックスを備え、前記プリプレグ(6)の熱硬化性のマトリックスが、加熱によって事前架橋され、及び事前架橋された前記プリプレグ(6)で覆われた前記金属製キャリア(3)が半製品又は構成部品(2)に深絞り又は延伸深絞りによって成型加工される方法において、前記プリプレグ(6)の前記熱硬化性マトリックスの事前架橋の際に、そのマトリックスがその最小粘性(ηmin)で後続の粘性状態(η)に移行され、及びそのゲル化点(Pc)に達する前に前記プリプレグ(6)が前記金属製キャリア(3)と共に成型加工されることを特徴とする、半製品又は構成部品(2)を製造する方法。
- 成型加工の前に前記熱硬化性マトリックスの架橋度合(α)が4〜15%に調節されることを特徴とする、請求項1に記載の方法。
- 成型加工時に前記熱硬化性マトリックスの架橋度合(α)が20〜45%に調節されることを特徴とする、請求項1又は2に記載の方法。
- 成型加工時に前記熱硬化性マトリックスの架橋度合(α)が25〜40%に調節されることを特徴とする、請求項3に記載の方法。
- 成型加工時に前記熱硬化性のマトリックスが120〜220°Cに加熱されることを特徴とする、請求項1〜4のうちのいずれか一項に記載の方法。
- 成型加工時に前記熱硬化性のマトリックスが150〜180°Cに加熱されることを特徴とする、請求項5に記載の方法。
- 前記成形型(12)が加熱され、及び前記金属製キャリア(3)が加熱された前記成形型(12)を使って成型加工されることを特徴とする、請求項1〜6のうちのいずれか一項に記載の方法。
- 前記プリプレグ(6)が、前記金属製キャリア(3)と共に成型加工された後、無圧で硬化されることを特徴とする、請求項1〜7のうちのいずれか一項に記載の方法。
- 前記金属製キャリア(3)を前記プリプレグ(6)で覆う前又は覆う際に、中間層(22)が前記金属製キャリア(3)に施され、該中間層によって前記プリプレグ(6)が前記金属製キャリア(3)と結合されることを特徴とする、請求項1〜8のうちのいずれか一項に記載の方法。
- 前記プリプレグ(6)が、成型加工時に範囲ごとに前記金属製キャリア(3)に押さえつけられ、及びそれによってその場所で前記金属製キャリア(3)に固定されることを特徴とする、請求項1〜9のうちのいずれか一項に記載の方法。
- 前記プリプレグ(6)が、成型加工時に、連続して作用する前記成形型(12)ダイス(17)及び/又はパンチ(18)のセグメント(23、25、26)又はセグメントグループ(24、25、26)によって成型加工的介入を受けることを特徴とする、請求項10に記載の方法。
- 前記介入範囲(27)が、成型加工工程の進行中にセグメントごとに又はグループセグメントごとに前記金属製キャリア(3)の縁に向かって拡大されることを特徴とする、請求項11に記載の方法。
- 前記金属製キャリア(3)が範囲ごとに少なくとも1つのプリプレグ(6)で覆われることを特徴とする、請求項1〜12のうちのいずれか一項に記載の方法。
- 前記金属製キャリア(3)の前記平坦面(3.1、3.2)の20〜40%がプリプレグ(6)で覆われることを特徴とする、請求項13に記載の方法。
- 請求項1〜14のうちのいずれか一項に記載の、車両の構造部品(2.1)を製造する方法。
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EP15199680.8A EP3178638A1 (de) | 2015-12-11 | 2015-12-11 | Verfahren zur herstellung eines halbzeugs oder bauteils aus metall und faserverbund |
EP15199680.8 | 2015-12-11 | ||
PCT/EP2016/080705 WO2017098060A1 (de) | 2015-12-11 | 2016-12-12 | Verfahren zur herstellung eines halbzeugs oder bauteils aus metall und faserverbund |
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US (2) | US11225038B2 (ja) |
EP (3) | EP3178638A1 (ja) |
JP (1) | JP2018538177A (ja) |
CN (2) | CN108883584A (ja) |
ES (2) | ES2763830T3 (ja) |
MX (2) | MX2018007117A (ja) |
WO (2) | WO2017098060A1 (ja) |
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JP5959558B2 (ja) * | 2014-03-13 | 2016-08-02 | アイシン高丘株式会社 | 複合構造体及びその製造方法 |
EP3178638A1 (de) * | 2015-12-11 | 2017-06-14 | Voestalpine Stahl GmbH | Verfahren zur herstellung eines halbzeugs oder bauteils aus metall und faserverbund |
CN109760340B (zh) * | 2019-01-08 | 2021-01-01 | 北京汽车集团有限公司 | 连续纤维复合材料增强金属基的制备方法及制造模具 |
CN112935013B (zh) * | 2021-02-10 | 2022-01-07 | 哈尔滨工业大学 | 一种测量粘性介质对板坯料剪切应变的方法 |
US11794376B2 (en) * | 2021-03-31 | 2023-10-24 | The Boeing Company | Application of gap fillers during layup of charges of composite material |
TWI796248B (zh) * | 2021-11-12 | 2023-03-11 | 財團法人金屬工業研究發展中心 | 殼件成形模具 |
TWI775673B (zh) * | 2021-11-12 | 2022-08-21 | 財團法人金屬工業研究發展中心 | 殼件成形方法 |
WO2024062033A1 (en) | 2022-09-23 | 2024-03-28 | Chemetall Gmbh | Metal-plastic hybrid materials with steel and/or zinc and/or alloys thereof as metal component |
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DE19956394B4 (de) * | 1999-11-24 | 2005-02-03 | Airbus Deutschland Gmbh | Verfahren zur Herstellung eines Profiles aus einem Hybridwerkstoff |
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EP3178638A1 (de) * | 2015-12-11 | 2017-06-14 | Voestalpine Stahl GmbH | Verfahren zur herstellung eines halbzeugs oder bauteils aus metall und faserverbund |
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- 2016-12-12 EP EP16825341.7A patent/EP3386737B1/de active Active
- 2016-12-12 CN CN201680081049.1A patent/CN108883584A/zh active Pending
- 2016-12-12 EP EP16825340.9A patent/EP3386736B9/de active Active
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- 2016-12-12 WO PCT/EP2016/080705 patent/WO2017098060A1/de active Application Filing
- 2016-12-12 CN CN201680081048.7A patent/CN109070496B/zh active Active
- 2016-12-12 ES ES16825341T patent/ES2763830T3/es active Active
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JPS5751423A (en) * | 1980-09-12 | 1982-03-26 | Hitachi Chem Co Ltd | Preparation of thermosetting resin laminated plate |
JP2012131221A (ja) * | 2010-12-02 | 2012-07-12 | Toray Ind Inc | 金属複合体の製造方法 |
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US20180354207A1 (en) | 2018-12-13 |
US20180370162A1 (en) | 2018-12-27 |
ES2784388T9 (es) | 2020-11-10 |
EP3386736A1 (de) | 2018-10-17 |
EP3386736B9 (de) | 2020-07-29 |
EP3386737A1 (de) | 2018-10-17 |
EP3386737B1 (de) | 2019-09-25 |
US11225038B2 (en) | 2022-01-18 |
ES2784388T3 (es) | 2020-09-25 |
CN109070496A (zh) | 2018-12-21 |
WO2017098060A1 (de) | 2017-06-15 |
MX2018007109A (es) | 2019-06-13 |
EP3178638A1 (de) | 2017-06-14 |
US10974469B2 (en) | 2021-04-13 |
EP3386736B1 (de) | 2020-02-05 |
WO2017098061A1 (de) | 2017-06-15 |
CN109070496B (zh) | 2020-10-16 |
MX2018007117A (es) | 2019-09-02 |
CN108883584A (zh) | 2018-11-23 |
ES2763830T3 (es) | 2020-06-01 |
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