JP2017113541A - グラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質、それを用いたベルト及びその製造方法 - Google Patents
グラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質、それを用いたベルト及びその製造方法 Download PDFInfo
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- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 24
- 238000010438 heat treatment Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000000126 substance Substances 0.000 title claims abstract description 19
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- 239000000835 fiber Substances 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 7
- 229910052737 gold Inorganic materials 0.000 claims abstract description 6
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 6
- 229910052709 silver Inorganic materials 0.000 claims abstract description 6
- 229910052727 yttrium Inorganic materials 0.000 claims abstract description 6
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 6
- 239000000654 additive Substances 0.000 claims abstract description 4
- 230000000996 additive effect Effects 0.000 claims abstract description 4
- 150000002739 metals Chemical class 0.000 claims abstract 3
- 239000002245 particle Substances 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 17
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- -1 ferrous metals Chemical class 0.000 claims description 13
- 239000002002 slurry Substances 0.000 claims description 13
- 150000002500 ions Chemical group 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 9
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- 229920001971 elastomer Polymers 0.000 claims description 7
- 239000010445 mica Substances 0.000 claims description 6
- 229910052618 mica group Inorganic materials 0.000 claims description 6
- 238000006467 substitution reaction Methods 0.000 claims description 6
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- 239000011032 tourmaline Substances 0.000 claims description 6
- 229940070527 tourmaline Drugs 0.000 claims description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
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- 229910021536 Zeolite Inorganic materials 0.000 claims description 4
- 239000000440 bentonite Substances 0.000 claims description 4
- 229910000278 bentonite Inorganic materials 0.000 claims description 4
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 4
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- 229910052570 clay Inorganic materials 0.000 claims description 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 4
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Abstract
Description
11 マジックテープ
12 繊維
13 発熱部材
Claims (12)
- トルマリン、ベントナイト、ポゾラン、雲母(Mica)、黄土、ゼオライト、酸化マグネシウム、白土、カルシウム、シリカからなる非鉄金属のうちから選ばれる一種以上の20〜98重量部と、
粒径が5〜20nmであるAタイプTi02ゾル、Agゾル、Zn0のうちから選ばれる一種以上の0.1〜30重量部と、
粒径が0.20〜0.25nmであるグラフェン0.1〜10重量部と、
Ag、Au、Zn、Pt、Yのうちから選ばれる一種以上の粒径1〜10nmの多機能性コロイダルメタル0.05〜8重量部と、をもって発熱部材(13)を成形するベルト添加用物質を用いたベルトの製造方法において、
前記非鉄金属のうちから選ばれる一種以上を20〜98重量部当量とした後、500〜1500メッシュの粒径に粉砕することを特徴とするグラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質を用いたベルトの製造方法。 - 前記500〜1500メッシュの粒径に粉砕された粉末100重量部と純水(蒸留水)300重量部とを攪拌機内で混合攪拌することを特徴とする、請求項1に記載のグラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質を用いたベルトの製造方法。
- 前記粉砕された粉末と純水の混合物に、イオン結合剤Na−EDTAを純水100重量部に対して0.01〜10重量部を添加し、懸濁液化することを特徴とする、請求項2に記載のグラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質を用いたベルトの製造方法。
- 前記粒径が5〜20nmであるAタイプTi02ゾル、Agゾル、Zn0のうちから選ばれる一種以上を懸濁液化する工程において、各粒子でイオン置換が容易に行えるように攪拌機に0.1〜30重量部を徐々に投入して調製することを特徴とする、請求項1に記載のグラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質を用いたベルトの製造方法。
- 前記攪拌機内の温度を40〜60℃で4〜6時間維持してイオン置換を行うことを特徴とする、請求項4に記載のグラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質を用いたベルトの製造方法。
- 前記発熱部材(13)は、前記Ag、Au、Zn、Pt、Yのうちから選ばれる一種以上の粒径1〜10nmのキレート剤0.05〜8重量部を、前記イオン置換により得られた物質に徐々に添加してなることを特徴とする、 請求項1に記載のグラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質を用いたベルトの製造方法。
- 前記イオン置換により得られた物質にキレート剤を添加して十分に攪拌したスラリーを、150〜200℃の熱風乾燥機に入れて5〜6時間乾燥させることを特徴とする、 請求項6に記載のグラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質を用いたベルトの製造方法。
- 前記スラリーを乾燥させた後、それをさらに解砕機に入れて粒子などを高粉末状態(1〜10nm)に再粉末化することを特徴とする、 請求項7に記載のグラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質を用いたベルトの製造方法。
- シリコーンゴム(silicone rubber)及びPVCゴム(PVC rubber)から選ばれるいずれか一種に、前記再粉末化により得られた高粉末状態のものを樹脂100重量部に対して10〜100重量部を添加し、50〜100rpmの速度で10〜20分間攪拌してスラリー化することを特徴とする、 請求項8に記載のグラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質を用いたベルトの製造方法。
- 前記スラリーの状態の物質を四角、三角、円形、ロゴ、文様のうちいずれかの形状を有するように成形および噴射して形成した発熱部材(13)により繊維表面に付着することを特徴とする、 請求項9に記載のグラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質を用いたベルトの製造方法。
- 前記スラリーの状態の物質を繊維表面に付着した後には、100〜250℃の温度を維持する熱風乾燥機に1〜10分間通過させて熱硬化させることを特徴とする、請求項10に記載のグラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質を用いたベルトの製造方法。
- 前記熱風乾燥機におけるゴム(rubber)は窒素や水素によって変形されるため、模様や形状を維持し、効能を向上させるための発泡剤を全体の物質100重量部に対して0.001〜1重量部を添加して熱硬化させることを特徴とする、 請求項11に記載のグラフェン及び無機ナノ物質を用いた自己発熱性及び多機能性を有するベルト添加用物質を用いたベルトの製造方法。
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