JP2017092200A - Component mounter - Google Patents

Component mounter Download PDF

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Publication number
JP2017092200A
JP2017092200A JP2015219181A JP2015219181A JP2017092200A JP 2017092200 A JP2017092200 A JP 2017092200A JP 2015219181 A JP2015219181 A JP 2015219181A JP 2015219181 A JP2015219181 A JP 2015219181A JP 2017092200 A JP2017092200 A JP 2017092200A
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suction nozzle
component
lifting
nozzle
shaft
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JP2015219181A
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JP6689058B2 (en
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裕司 川崎
Yuji Kawasaki
裕司 川崎
智哉 澤木
Tomoya Sawaki
智哉 澤木
康平 杉原
Kohei Sugihara
康平 杉原
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Fuji Corp
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Fuji Machine Manufacturing Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a component mounter (1) including a suction nozzle (203) loaded removably to the lower end of a lift shaft (204), and sucking a component (P) at the lower end, first lifting devices (18, 82) for lifting and lowering the lift shaft (204) for the head body (203), a jig (9) used for correction of the loading state of the lower end of the lift shaft (204) and suction nozzle (203), and a detector (K) for detecting the position of the lower end of the suction nozzle (203) for the head body (12).SOLUTION: When a suction nozzle (203) is replaced, the lower end of the suction nozzle (203) is pressed against the upper surface of a jig (9) by actuating first lifting devices (18, 82). Thereafter, position of the lower end of the suction nozzle (203) is detected by a detector (K), and at least one of the positioning of the suction nozzle (203) when sucking a component (P) and the positioning of the suction nozzle (203) when mounting the component (P) on a substrate (PB) is performed.SELECTED DRAWING: Figure 1

Description

本発明は、部品実装機に関する。   The present invention relates to a component mounter.

例えば、特許文献1には、部品を吸着して基板に装着する部品装着ヘッドを備える部品実装機が記載されている。この部品装着ヘッドは、ヘッド本体に昇降可能に保持される昇降軸と、昇降軸の下端部に着脱可能に保持され部品を吸着する吸着ノズルとを備える。吸着ノズルは、基部及びこの基部に対し昇降可能な可動部を有する。可動部は、圧縮ばねで下方に付勢されており、可動部の下端部が部品に当接して部品を吸着する際に、上方へ移動して当接時の衝撃を吸収する。   For example, Patent Document 1 describes a component mounter including a component mounting head that sucks components and mounts them on a substrate. The component mounting head includes an elevating shaft that is movably held by the head body, and a suction nozzle that is detachably held at a lower end portion of the elevating shaft and sucks components. The suction nozzle has a base and a movable part that can move up and down relative to the base. The movable part is urged downward by a compression spring, and when the lower end of the movable part comes into contact with the part and sucks the part, the movable part moves upward to absorb the impact at the time of contact.

このような吸着ノズルは、長時間使用されないことがあると基部と可動部との摺動が渋くなり、正常な部品吸着が期待できなくなるおそれがある。このため、この部品実装機は、吸着ノズルを交換した場合、部品吸着前に可動部の先端を剛体ブロックの上面に押し当てて圧縮ばねを伸縮させ、基部と可動部との摺動を改善するようにしている。   When such a suction nozzle is not used for a long time, sliding between the base and the movable part becomes awkward and normal component suction may not be expected. For this reason, when the suction nozzle is replaced, this component mounting machine improves the sliding between the base and the movable portion by pressing the tip of the movable portion against the upper surface of the rigid block before the component suction to expand and contract the compression spring. I am doing so.

特開2010−251351号公報JP 2010-251351 A

一般的な部品実装機においては、交換した吸着ノズルで部品を正確に吸着するために、吸着ノズルの交換直後に吸着ノズルの下端部の位置を撮像して画像処理することで設計値からのズレを補正している。しかし、吸着ノズルを交換したときは、昇降軸に対する吸着ノズルの座りが落ち着いていない場合があり、この場合は吸着ノズルの下端部の位置が部品の吸着前後及び装着前後で変動するおそれがある。上述の部品実装機では、吸着ノズルの基部と可動部との摺動の改善を目的としており、昇降軸に対する吸着ノズルの座りの改善については考慮されていない。よって、交換した吸着ノズルでは、部品の吸着及び装着の精度が低下する傾向にある。   In a general component mounter, in order to accurately pick up a component with the replaced suction nozzle, the position of the lower end of the suction nozzle is imaged immediately after replacement of the suction nozzle and image processing is performed, thereby shifting the deviation from the design value. Is corrected. However, when the suction nozzle is replaced, the position of the suction nozzle with respect to the lifting / lowering shaft may not be settled, and in this case, the position of the lower end portion of the suction nozzle may fluctuate before and after suction of the parts and before and after mounting. The component mounting machine described above aims to improve the sliding between the suction nozzle base and the movable part, and does not take into account the improvement of the suction nozzle sitting on the lifting shaft. Therefore, with the replaced suction nozzle, the accuracy of suction and mounting of the components tends to decrease.

本発明は上記事情に鑑みてなされたものであり、その目的は、交換した吸着ノズルの昇降軸に対する座りを改善して部品の吸着及び装着の精度を向上できる部品実装機を提供することにある。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a component mounting machine that can improve seating and mounting accuracy of components by improving the sitting of the replaced suction nozzle with respect to the lifting shaft. .

上述した課題を解決するために、本発明の部品実装機は、供給される部品を吸着し、搬送される基板上に移送して装着する部品実装機であって、ヘッド本体と、前記ヘッド本体に昇降可能に保持される昇降軸と、前記昇降軸の下端部に着脱可能に装填され、下端部にて部品を吸着する吸着ノズルと、前記昇降軸を前記ヘッド本体に対し昇降させる第一昇降装置と、前記昇降軸の下端部と前記吸着ノズルとの装填状態の矯正に用いる治具台と、前記ヘッド本体に対する前記吸着ノズルの下端部の位置を検出する検出装置と、を備え、前記吸着ノズルを交換したとき、前記第一昇降装置を作動させて前記吸着ノズルの下端部を前記治具台の上面に押し当て、押し当ての後に前記吸着ノズルの下端部の位置を前記検出装置で検出し、前記検出装置の検出結果に基づいて前記部品を吸着する時の前記吸着ノズルの位置決め及び前記部品を前記基板に装着する時の前記吸着ノズルの位置決めの少なくとも一方を行う。   In order to solve the above-described problems, a component mounter according to the present invention is a component mounter that sucks a supplied component and transfers and mounts it on a substrate to be transported. A lifting shaft that can be moved up and down, a suction nozzle that is detachably mounted on a lower end portion of the lifting shaft, and sucks a component at the lower end portion, and a first lifting that lifts the lifting shaft with respect to the head body An apparatus, a jig base used to correct the loading state of the lower end portion of the lifting shaft and the suction nozzle, and a detection device that detects the position of the lower end portion of the suction nozzle with respect to the head body, and the suction When the nozzle is replaced, the first lifting device is operated to press the lower end portion of the suction nozzle against the upper surface of the jig base, and after the pressing, the position of the lower end portion of the suction nozzle is detected by the detection device. And the detection device The positioning and the component suction nozzle at the time of adsorbing the component based on the result out performing at least one of the positioning of the suction nozzle when mounted on the substrate.

このように、交換した吸着ノズルの下端部は、治具台の上面に押し当てられるので、当該吸着ノズルは、昇降軸に対する座りが改善される。そして、押し当て後の吸着ノズルの下端部の位置は、部品の吸着前後及び装着前後であっても変動が抑制される。よって、変動が抑制された状態の吸着ノズルの下端部の検出位置に基づいて、部品の吸着又は装着を行うことにより吸着ノズルの位置決め精度を向上でき、部品の吸着又は装着のズレやミスの発生を防止できる。   Thus, since the lower end part of the replaced suction nozzle is pressed against the upper surface of the jig base, the suction nozzle is improved in sitting on the lifting shaft. The position of the lower end portion of the suction nozzle after the pressing is suppressed even before and after the component suction and before and after the mounting. Therefore, it is possible to improve the positioning accuracy of the suction nozzle by picking up or mounting the component based on the detection position of the lower end of the suction nozzle in a state where fluctuation is suppressed, and the occurrence of misalignment or mistake in the suction or mounting of the component. Can be prevented.

本発明の実施形態の部品実装機の概略構成を上方から見た図である。It is the figure which looked at schematic structure of the component mounting machine of embodiment of this invention from upper direction. 部品装着ヘッドを水平方向に見た図である。It is the figure which looked at the component mounting head in the horizontal direction. 部品装着ヘッドの吸着ノズル周辺を水平方向に見た一部断面図である。It is the partial cross section figure which looked at the suction nozzle periphery of the component mounting head horizontally. 吸着ノズル周辺を図3の矢印A方向から見た一部断面図である。FIG. 4 is a partial cross-sectional view of the vicinity of the suction nozzle as seen from the direction of arrow A in FIG. 3. 部品装着ヘッドの動作を説明するためのフローチャートである。It is a flowchart for demonstrating operation | movement of a component mounting head. 吸着ノズルへの押圧力の部品装着の際の経時的変化を示すグラフである。It is a graph which shows a time-dependent change at the time of component mounting of the pressing force to a suction nozzle. 第一昇降装置のみ備える部品装着ヘッドの概略を水平方向に見た図である。It is the figure which looked at the outline of the component mounting head provided only with a 1st raising / lowering device in the horizontal direction.

(1.部品実装機の構成)
以下、本発明の実施の形態の部品実装機について、図面に基づいて説明する。なお、図において、基板の搬送方向をY方向、Y方向と水平方向に直角な方向をX方向、X,Y方向に直角な方向をZ方向という。このZ方向が、以下で説明する昇降方向(上下方向)となる。
(1. Component mounter configuration)
Hereinafter, a component mounter according to an embodiment of the present invention will be described with reference to the drawings. In the drawing, the substrate transport direction is referred to as the Y direction, the direction perpendicular to the Y direction and the horizontal direction is referred to as the X direction, and the direction perpendicular to the X and Y directions is referred to as the Z direction. This Z direction is an elevating direction (vertical direction) described below.

図1に示すように、部品実装機1は、基板搬送装置2と、部品供給装置3と、部品移載装置4等とを備える。
基板搬送装置2は、コンベア式の搬送装置であり、基板PBを一対のガイドレール5a,5bで案内しつつ一対のコンベアベルト6a,6bで部品実装位置まで搬送し、クランプ装置7でコンベアベルト6a,6bから押し上げてクランプし位置決め固定する。
As shown in FIG. 1, the component mounter 1 includes a substrate transfer device 2, a component supply device 3, a component transfer device 4, and the like.
The substrate transport device 2 is a conveyor-type transport device, and transports the substrate PB to the component mounting position with the pair of conveyor belts 6a and 6b while guiding the substrate PB with the pair of guide rails 5a and 5b. , 6b is pushed up and clamped to fix the positioning.

部品供給装置3は、複数の部品を収容したキャリアテープが巻回されたリールRを後部に搭載可能な複数のカセット式のフィーダFを備え、リールRからキャリアテープを所定ピッチで引き出し、部品をフィーダFの前部に順次送り込む。
部品移載装置4は、部品を吸着して移送する装置であり、フィーダFの前部に送り込まれる部品を、ロータリー式の部品装着ヘッド10の吸着ノズル22で吸着して上昇しつつ、ヘッド移動レール8a,8b,8cに沿って部品実装位置に位置決めされた基板PBまで移送し、吸着ノズル22を下降させて部品を基板PB上の部品装着位置に装着する。
The component supply device 3 includes a plurality of cassette-type feeders F on which a reel R around which a carrier tape containing a plurality of components is wound can be mounted. The carrier tape is pulled out from the reel R at a predetermined pitch, and the components are removed. Feed sequentially to the front of the feeder F.
The component transfer device 4 is a device that sucks and transfers the components, and moves the head while sucking and lifting the components sent to the front part of the feeder F by the suction nozzle 22 of the rotary component mounting head 10. Along the rails 8a, 8b, and 8c, the substrate PB is positioned at the component mounting position, and the suction nozzle 22 is lowered to mount the component at the component mounting position on the substrate PB.

さらに、部品実装機1は、カメラK(本発明の「検出装置」に相当)、ノズルステーションS及び治具台9を備える。
カメラKは、CCD撮像装置であり、基板搬送装置2と部品供給装置3の間に下方から撮像可能に配置される。カメラKは、撮像した吸着ノズル22の下端部の画像に基づいて、部品装着ヘッド10のヘッド本体12(図2参照)に対する吸着ノズル22の下端部の位置を検出するために用いられる。また、撮像した吸着ノズル22に吸着されている部品の画像に基づいて、部品の姿勢を検出するために用いられる。
Further, the component mounting machine 1 includes a camera K (corresponding to the “detection device” of the present invention), a nozzle station S, and a jig base 9.
The camera K is a CCD image pickup device, and is arranged between the substrate transfer device 2 and the component supply device 3 so that an image can be taken from below. The camera K is used to detect the position of the lower end portion of the suction nozzle 22 with respect to the head main body 12 (see FIG. 2) of the component mounting head 10 based on the captured image of the lower end portion of the suction nozzle 22. Further, it is used for detecting the posture of the component based on the image of the component sucked by the picked-up suction nozzle 22.

ノズルステーションSは、複数のノズル収容穴Saが設けられる直方体状の収容容器Sbを備え、基板搬送装置2と部品供給装置3の間のカメラKに対し図示右側に設けられる。ノズルステーションSは、部品装着ヘッド10に装填されている吸着ノズル22の交換のための複数種類の吸着ノズル22を複数のノズル収容穴Saに収容する。   The nozzle station S includes a rectangular parallelepiped storage container Sb in which a plurality of nozzle storage holes Sa are provided, and is provided on the right side in the figure with respect to the camera K between the substrate transfer device 2 and the component supply device 3. The nozzle station S accommodates a plurality of types of suction nozzles 22 for replacement of the suction nozzles 22 loaded in the component mounting head 10 in a plurality of nozzle housing holes Sa.

治具台9は、金属もしくはプラスチックでなる直方体状のブロックであり、基板搬送装置2と部品供給装置3の間のカメラKに対し図示左側に設けられる。詳細は後述するが、この治具台9は、吸着ノズル22を交換した場合、部品装着ヘッド10の昇降軸14(図2参照)の下端部に対する当該吸着ノズル22の装填状態を矯正するために用いられる。また、吸着ノズル22で吸着した部品の装着状態を調整するために上面にて当該部品の装着動作を行うときも用いられる。   The jig base 9 is a rectangular parallelepiped block made of metal or plastic, and is provided on the left side in the figure with respect to the camera K between the board transfer device 2 and the component supply device 3. Although details will be described later, the jig base 9 is used to correct the loading state of the suction nozzle 22 with respect to the lower end portion of the lifting shaft 14 (see FIG. 2) of the component mounting head 10 when the suction nozzle 22 is replaced. Used. It is also used when the mounting operation of the component is performed on the upper surface in order to adjust the mounting state of the component sucked by the suction nozzle 22.

(2.部品装着ヘッドの構成)
図2に示すように、部品装着ヘッド10は、ヘッド本体12と、ヘッド本体12に昇降可能且つZ軸線回りに回転可能に保持される昇降軸14と、昇降軸14に昇降可能に保持される吸着ノズル22と、昇降軸14をヘッド本体12に対し昇降させる第一昇降装置と、吸着ノズル22を昇降軸14に対し昇降させる第二昇降装置と、昇降軸14をヘッド本体12に対し回転させる回転装置と、第一、第二昇降装置及び回転装置等の作動を制御する制御装置110等とを備える。
(2. Configuration of component mounting head)
As shown in FIG. 2, the component mounting head 10 is held by a head main body 12, an elevating shaft 14 that can be moved up and down by the head main body 12 and rotatable about the Z axis, and can be moved up and down by the elevating shaft 14. The suction nozzle 22, a first lifting device that lifts and lowers the lifting shaft 14 relative to the head body 12, a second lifting device that lifts and lowers the suction nozzle 22 relative to the lifting shaft 14, and the lifting shaft 14 rotates relative to the head body 12. A rotation device, and a control device 110 that controls operations of the first and second lifting and lowering devices, the rotation device, and the like.

第一昇降装置は、第一リニアモータ18及び第一昇降駆動部材82等で構成され、第二昇降装置は、第二リニアモータ80、第二昇降駆動部材85、ローラ86、ロードセル106及び付勢スプリング58等で構成される。また、回転装置は、回転モータ102及びギヤ100,104等で構成される。制御装置110には、第一リニアモータ18、第二リニアモータ80、ロードセル106、回転モータ102、エア制御弁67が接続される。   The first lifting device includes the first linear motor 18 and the first lifting drive member 82, and the second lifting device includes the second linear motor 80, the second lifting drive member 85, the roller 86, the load cell 106, and the urging force. It is composed of a spring 58 and the like. The rotating device includes a rotating motor 102 and gears 100 and 104. A first linear motor 18, a second linear motor 80, a load cell 106, a rotation motor 102, and an air control valve 67 are connected to the control device 110.

部品装着ヘッド10は、吸着ノズル22で吸着した部品Pを基板PBに装着する際、部品Pに過大な装着力による衝撃が掛からないように、第一リニアモータ18が第一昇降駆動部材82を下降させることで昇降軸14及び第二リニアモータ80を下降させるとともに、第二リニアモータ80が第二昇降駆動部材85及びローラ86を下降させることで吸着ノズル22を押圧して下降させる。なお、この部品装着の前には、必要に応じて回転モータ102が昇降軸14とともに吸着ノズル22を回転させ、吸着ノズル22に吸着した部品Pの回転姿勢を修正ないし変更する。   When the component mounting head 10 mounts the component P sucked by the suction nozzle 22 on the substrate PB, the first linear motor 18 causes the first lifting drive member 82 to prevent the component P from being subjected to an impact due to an excessive mounting force. The lift shaft 14 and the second linear motor 80 are lowered by lowering, and the second linear motor 80 presses and lowers the suction nozzle 22 by lowering the second lift drive member 85 and the roller 86. Before the mounting of the components, the rotary motor 102 rotates the suction nozzle 22 together with the lifting shaft 14 as necessary to correct or change the rotational posture of the component P sucked by the suction nozzle 22.

ヘッド本体12には、昇降軸14を昇降可能且つ回転可能に保持する軸保持部16、第一リニアモータ18を固定的に保持するモータ保持部20、第一昇降駆動部材82の昇降を案内する一対のガイド92、及び回転モータ102等が設けられる。
吸着ノズル22は、ノズル部34、フランジ部32及びホルダ部26を有する。詳細は後述するが、吸着ノズル22は、ノズル部34、フランジ部32及びホルダ部26が一体的に、昇降軸14に対して着脱(交換)可能になっている。
The head main body 12 guides the lifting and lowering of the shaft holding portion 16 that holds the lifting shaft 14 so that it can be raised and lowered, the motor holding portion 20 that holds the first linear motor 18 fixedly, and the first lifting drive member 82. A pair of guides 92 and a rotary motor 102 are provided.
The suction nozzle 22 has a nozzle part 34, a flange part 32, and a holder part 26. Although details will be described later, the suction nozzle 22 is configured such that the nozzle portion 34, the flange portion 32, and the holder portion 26 can be integrally attached to and detached (replaced) from the lifting shaft 14.

図3及び図4に示すように、ノズル部34は、下端部にて部品Pの吸着が可能な管状に形成される。フランジ部32は、円板部30と、円板部30と一体的に円板部30の中心に貫通形成される中空の軸部28と、円板部30の上面に固定的に付設される円筒状のばね保持筒36とを有する。軸部28の下端部には、ノズル部34が嵌入され、円板部30より上方の軸部28の外周には、ホルダ部26の下部内周に嵌入されるスプライン機能を有するベアリング37が嵌合される。これにより、フランジ部32は、ホルダ部26に対して昇降可能に保持される。   As shown in FIGS. 3 and 4, the nozzle portion 34 is formed in a tubular shape capable of adsorbing the component P at the lower end portion. The flange portion 32 is fixedly attached to the disc portion 30, a hollow shaft portion 28 formed through the center of the disc portion 30 integrally with the disc portion 30, and the upper surface of the disc portion 30. And a cylindrical spring holding cylinder 36. A nozzle portion 34 is fitted into the lower end portion of the shaft portion 28, and a bearing 37 having a spline function that is fitted into the lower inner periphery of the holder portion 26 is fitted to the outer periphery of the shaft portion 28 above the disc portion 30. Combined. Thereby, the flange part 32 is hold | maintained with respect to the holder part 26 so that raising / lowering is possible.

ホルダ部26は、円筒状に形成されて上端には蓋60が付設され、上部外周が昇降軸14の下端部の装着穴23に着脱可能に保持され、下部外周がフランジ部32のばね保持筒36で覆われる。ホルダ部26の下端には、外鍔56が設けられ、ばね保持筒36の上端には、内鍔54が設けられており、圧縮コイルスプリングである付勢スプリング58が、外鍔56と内鍔54とに両端を支持される状態で、ホルダ部26とばね保持筒36との間に配設される。   The holder portion 26 is formed in a cylindrical shape, and a lid 60 is attached to the upper end thereof. The upper outer periphery is detachably held in the mounting hole 23 in the lower end portion of the lifting shaft 14, and the lower outer periphery is a spring holding cylinder of the flange portion 32. 36. An outer flange 56 is provided at the lower end of the holder portion 26, an inner flange 54 is provided at the upper end of the spring holding cylinder 36, and an urging spring 58, which is a compression coil spring, is connected to the outer flange 56 and the inner flange. 54 is disposed between the holder portion 26 and the spring holding cylinder 36 in a state where both ends are supported by the spring 54.

フランジ部32の軸部28の上部には、横方向に貫通する上下方向において長い長穴42が設けられる。一方、ホルダ部26には、その長穴42と向かい合う位置に一対の穴44が設けられる。そして、係止ピン46(本発明の「ピン部材」に相当)が、長穴42と一対の穴44とを挿通するようにしてホルダ部26に固定される。この係止ピン46におけるホルダ部26から延び出る両端の部分は、昇降軸14の下部に設けられる一対のJスロット48と係合される(図2参照)。そして、一対のJスロット48と係合する係止ピン46は、昇降軸14の下部外周に挿入される圧縮コイルスプリング50及び係止環52で成るロック機構によって固定される。これにより、吸着ノズル22は、一対のJスロット48を介して昇降軸14に対し着脱可能となる。   In the upper part of the shaft part 28 of the flange part 32, a long hole 42 that is long in the vertical direction penetrating in the lateral direction is provided. On the other hand, the holder portion 26 is provided with a pair of holes 44 at positions facing the elongated holes 42. The locking pin 46 (corresponding to the “pin member” of the present invention) is fixed to the holder portion 26 so as to pass through the long hole 42 and the pair of holes 44. The portions of both ends of the locking pin 46 extending from the holder portion 26 are engaged with a pair of J slots 48 provided at the lower portion of the elevating shaft 14 (see FIG. 2). The locking pin 46 that engages with the pair of J slots 48 is fixed by a locking mechanism including a compression coil spring 50 and a locking ring 52 that are inserted into the outer periphery of the lower part of the lifting shaft 14. As a result, the suction nozzle 22 can be attached to and detached from the lifting shaft 14 via the pair of J slots 48.

以上の構成により、ホルダ部26は、昇降軸14に対して昇降及び回転が規制される。一方、フランジ部32は、長穴42と係止ピン46とによって規制される可動範囲、すなわち長穴42の長さと係止ピン46の直径との差に応じた分だけ、ホルダ部26(昇降軸14)に対して昇降可能となる。図3及び図4においては、付勢スプリング58は、フランジ部32を昇降軸14に対して上方に付勢しており、フランジ部32は、上記可動範囲における上昇端に位置決めされる。   With the above configuration, the holder portion 26 is restricted from being lifted and lowered with respect to the lifting shaft 14. On the other hand, the flange portion 32 has a movable portion restricted by the long hole 42 and the locking pin 46, that is, the holder portion 26 (elevating / lowering) by an amount corresponding to the difference between the length of the long hole 42 and the diameter of the locking pin 46. The shaft 14) can be moved up and down. 3 and 4, the urging spring 58 urges the flange portion 32 upward with respect to the lifting shaft 14, and the flange portion 32 is positioned at the rising end in the movable range.

図2に戻って、第一リニアモータ18には、第一昇降駆動部材82が取り付けられる。第一昇降駆動部材82は、ヘッド本体12の軸保持部16の外側を昇降軸14の軸線に沿ってZ方向に延在し、中間部に係合部84が設けられ、下端部に第二リニアモータ80が保持される。第一リニアモータ18は、第一昇降駆動部材82で昇降軸14及び第二リニアモータ80を共に昇降させる。   Returning to FIG. 2, a first elevating drive member 82 is attached to the first linear motor 18. The first elevating drive member 82 extends in the Z direction along the axis of the elevating shaft 14 on the outer side of the shaft holding portion 16 of the head body 12, an engaging portion 84 is provided in the middle portion, and a second end is provided at the lower end portion. The linear motor 80 is held. The first linear motor 18 moves the lifting shaft 14 and the second linear motor 80 together with the first lifting drive member 82.

第二リニアモータ80には、第二昇降駆動部材85が取り付けられる。第二昇降駆動部材85は、吸着ノズル22の軸線に沿ってZ方向に延在し、中間部にロードセル106が設けられ、下端部にフランジ部32の円板部30の上面30aに当接するローラ86が回転可能に保持される。第二リニアモータ80は、第二昇降駆動部材85でロードセル106及びローラ86を共に昇降させる。   A second elevating drive member 85 is attached to the second linear motor 80. The second lifting / lowering drive member 85 extends in the Z direction along the axis of the suction nozzle 22, has a load cell 106 at the intermediate portion, and a roller that contacts the upper surface 30 a of the disk portion 30 of the flange portion 32 at the lower end portion. 86 is held rotatably. The second linear motor 80 raises and lowers both the load cell 106 and the roller 86 by the second raising / lowering drive member 85.

第二リニアモータ80は、ローラ86でフランジ部32の円板部30の上面30aを付勢スプリング58の付勢力に抗して下方に押圧することで、フランジ部32をホルダ部26に対し下降させ、ローラ86の押圧力を緩めることで付勢スプリング58の付勢力により、フランジ部32をホルダ部26に対し上昇させる。すなわち、第二リニアモータ80は、吸着ノズル22を昇降軸14に対し昇降させる。ロードセル106は、ローラ86で円板部30を押圧したときのZ方向の押圧力を検出する。すなわち、ロードセル106の検出押圧力は、付勢スプリング58が吸着ノズル22に作用する上向きの力と、部品Pを基板PBに装着する際に部品Pを介して基板PBが吸着ノズル22に作用する上向きの力との和となる。   The second linear motor 80 lowers the flange portion 32 relative to the holder portion 26 by pressing the upper surface 30 a of the disc portion 30 of the flange portion 32 downward against the urging force of the urging spring 58 with the roller 86. Then, the flange portion 32 is raised relative to the holder portion 26 by the biasing force of the biasing spring 58 by loosening the pressing force of the roller 86. That is, the second linear motor 80 moves the suction nozzle 22 up and down with respect to the lifting shaft 14. The load cell 106 detects the pressing force in the Z direction when the disk portion 30 is pressed by the roller 86. That is, the detected pressing force of the load cell 106 is such that the upward force that the urging spring 58 acts on the suction nozzle 22 and the substrate PB acts on the suction nozzle 22 via the component P when the component P is mounted on the substrate PB. It is the sum of upward force.

回転モータ102の回転軸に固定されたギヤ104は、昇降軸14のフランジ88の上方に固定されたギヤ100と噛み合わされる。ギヤ100,104は、昇降軸14の昇降を許容しつつ、回転モータ102の回転を昇降軸14に伝達する。昇降軸14の回転は、係合状態のJスロット48と係止ピン46及びスプライン機能を有するベアリング37によって吸着ノズル22に伝達される。   The gear 104 fixed to the rotating shaft of the rotary motor 102 is engaged with the gear 100 fixed above the flange 88 of the lifting shaft 14. The gears 100 and 104 transmit the rotation of the rotary motor 102 to the lifting shaft 14 while allowing the lifting shaft 14 to move up and down. The rotation of the lifting shaft 14 is transmitted to the suction nozzle 22 by the engaged J slot 48, the locking pin 46, and the bearing 37 having a spline function.

(3.第二昇降装置の機能)
部品装着ヘッド10は、第二昇降装置を備えており、この第二昇降装置の機能について説明する。部品装着ヘッド10においては、吸着ノズル22で部品Pを吸着する際、又は吸着ノズル22に吸着した部品Pを基板PBに装着する際、過大な押圧力又は装着力で部品Pに衝撃を与えるおそれがある。また、設定された装着力で部品Pを基板PBに押し付けないと、基板PBに印刷されているクリームはんだに対し部品Pを確実に実装できない場合がある。制御装置110は、過大な押圧力又は装着力で部品Pが受ける衝撃を緩和するため、及び適正な押圧力又は装着力で部品Pを基板PBに押し付けるために、図6に示すロードセル106による検出押圧力に基づいて、第二リニアモータ80によるローラ86の円板部30に対する押圧力を制御する。
(3. Functions of the second lifting device)
The component mounting head 10 includes a second lifting device, and the function of the second lifting device will be described. In the component mounting head 10, when the component P is sucked by the suction nozzle 22 or when the component P sucked by the suction nozzle 22 is mounted on the substrate PB, the component P may be impacted by an excessive pressing force or mounting force. There is. Further, if the component P is not pressed against the substrate PB with the set mounting force, the component P may not be reliably mounted on the cream solder printed on the substrate PB. The control device 110 detects by the load cell 106 shown in FIG. 6 in order to reduce the impact received by the component P with an excessive pressing force or mounting force and to press the component P against the substrate PB with an appropriate pressing force or mounting force. Based on the pressing force, the pressing force of the second linear motor 80 against the disc portion 30 of the roller 86 is controlled.

制御装置110は、部品装着の際に第一リニアモータ18を作動させて吸着ノズル22を下降させるが、図6に示す部品Pが基板PBに当接するまでの期間Aでは、付勢スプリング58を圧縮させつつ吸着ノズル22のフランジ部32をホルダ部26に対して所定量下降させる状態となるように、第二リニアモータ80を作動させる。すなわち、制御装置110は、ロードセル106による検出押圧力の変化に基づいて部品Pが基板PBに当接する時間を検出し続け、部品Pが基板PBに当接した時間を検出した時、部品Pに加わる押圧力又は装着力を小さくして設定された押圧力又は装着力となるようにするため、第二リニアモータ80に供給する電流を減少するフィードバック制御を行い、ローラ86の円板部30に対する押圧力を小さくする。   The control device 110 operates the first linear motor 18 to lower the suction nozzle 22 when mounting the component. However, during the period A until the component P shown in FIG. The second linear motor 80 is operated so that the flange portion 32 of the suction nozzle 22 is lowered by a predetermined amount with respect to the holder portion 26 while being compressed. That is, the control device 110 continues to detect the time when the component P is in contact with the substrate PB based on the change in the detected pressing force by the load cell 106, and when detecting the time when the component P is in contact with the substrate PB, In order to reduce the applied pressing force or mounting force to the set pressing force or mounting force, feedback control for reducing the current supplied to the second linear motor 80 is performed, and the roller 86 with respect to the disc portion 30 is controlled. Reduce the pressing force.

制御装置110は、部品Pが基板PBに当接する際に部品Pに掛かる押圧力又は装着力が設定された押圧力又は装着力を超えて過大となるまでの間に少なくとも2サイクルの制御サイクルが実行可能である高周波制御系とされており、フィードバック制御の応答性は良好となる。フィードバック制御は、応答性が悪いと、図6の二点鎖線で示すように、当接の際に部品Pにかかる押圧力又は装着力は大きくなるが、制御装置110のフィードバック制御は、応答性が良好であるので、図6の実線で示すように、当接の際に部品Pにかかる押圧力又は装着力は小さく抑制される。   The control device 110 performs at least two control cycles until the pressing force or mounting force applied to the component P exceeds the set pressing force or mounting force when the component P contacts the substrate PB. The high-frequency control system can be executed, and the feedback control response is good. If the feedback control is poor in responsiveness, as indicated by a two-dot chain line in FIG. 6, the pressing force or mounting force applied to the component P at the time of contact increases, but the feedback control of the control device 110 is responsive. Therefore, as shown by the solid line in FIG. 6, the pressing force or mounting force applied to the component P at the time of contact is suppressed to be small.

(4.部品装着ヘッドの動作)
次に、部品装着ヘッド10の動作について図5のフローチャートを参照して説明する。なお、基板PBは、基板搬送装置2において部品実装位置まで搬送されて位置決めされており、また、部品Pは、部品供給装置3においてフィーダFで供給されているとする。
(4. Operation of component mounting head)
Next, the operation of the component mounting head 10 will be described with reference to the flowchart of FIG. It is assumed that the substrate PB is transported to the component mounting position in the substrate transport device 2 and positioned, and the component P is supplied by the feeder F in the component supply device 3.

制御装置110は、部品装着ヘッド10の吸着ノズル22を交換する必要が有るか否かを判断する(図5のステップS1)。吸着ノズル22を交換する必要が有ると判断したときは、部品装着ヘッド10をノズルステーションSの空の収容穴Saの上方に移動させる(図5のステップS2)。そして、昇降軸14を下降させて空の収容穴Saに現在装填されている吸着ノズル22を受け渡す(図5のステップS3)。次に、昇降軸14を上昇させて装填する吸着ノズル22が収容されている収容穴Saの上方に移動させる(図5のステップS4)。そして、昇降軸14を下降させて当該収容穴Saに収容されている吸着ノズル22を装填する(図5のステップS5)。   The control device 110 determines whether or not it is necessary to replace the suction nozzle 22 of the component mounting head 10 (step S1 in FIG. 5). When it is determined that the suction nozzle 22 needs to be replaced, the component mounting head 10 is moved above the empty accommodation hole Sa of the nozzle station S (step S2 in FIG. 5). And the raising / lowering shaft 14 is lowered | hung and the suction nozzle 22 currently loaded in the empty accommodation hole Sa is delivered (step S3 of FIG. 5). Next, the elevating shaft 14 is raised and moved above the accommodation hole Sa in which the suction nozzle 22 to be loaded is accommodated (step S4 in FIG. 5). And the raising / lowering axis | shaft 14 is dropped and the adsorption | suction nozzle 22 accommodated in the said accommodation hole Sa is loaded (step S5 of FIG. 5).

次に、制御装置110は、昇降軸14を上昇させて治具台9の上方に移動させる(図5のステップS6)。そして、昇降軸14を下降させて装填した吸着ノズル22のノズル部34の下端部を、実際の部品吸着時と同等の力で治具台9の上面に押し当てる(図5のステップS7)。続いて、昇降軸14を一旦上昇させ、再度昇降軸14を下降させてノズル部34の下端を、実際の部品装着時と同等の力で治具台9の上面に押し当てる(図5のステップS8)。   Next, the control device 110 raises the lifting shaft 14 and moves it above the jig base 9 (step S6 in FIG. 5). Then, the lower end portion of the nozzle portion 34 of the suction nozzle 22 loaded by lowering the elevating shaft 14 is pressed against the upper surface of the jig base 9 with the same force as at the time of actual component suction (step S7 in FIG. 5). Subsequently, the elevating shaft 14 is raised once, the elevating shaft 14 is lowered again, and the lower end of the nozzle portion 34 is pressed against the upper surface of the jig base 9 with the same force as that used in actual component mounting (step of FIG. 5). S8).

吸着ノズル22を交換したときは、昇降軸14に対する吸着ノズル22の座りが落ち着いていない場合があり、この場合はノズル部34の下端部の位置が部品Pの吸着前後で変化するおそれがある。上述の治具台9の上面へのノズル部34の下端部の押し当てを行うことにより、昇降軸14に対する吸着ノズル22の座りを改善できる。なお、ロータリー式の部品装着ヘッド10の吸着ノズル22を複数本交換した場合は、ロータリー式の部品装着ヘッド10を回転させつつ各昇降軸14を降下させて上記押し当て動作を行う。   When the suction nozzle 22 is replaced, the suction nozzle 22 may not be seated with respect to the elevating shaft 14, and in this case, the position of the lower end portion of the nozzle portion 34 may change before and after the component P is sucked. By pressing the lower end portion of the nozzle portion 34 against the upper surface of the jig base 9 described above, the seating of the suction nozzle 22 on the lifting shaft 14 can be improved. When a plurality of suction nozzles 22 of the rotary type component mounting head 10 are replaced, the above-described pressing operation is performed by lowering each lifting shaft 14 while rotating the rotary type component mounting head 10.

次に、制御装置110は、上述の2回の治具台9の上面への突き当てを1サイクルとして2サイクル行ったか否かを判断し(図5のステップS9)、2サイクル行ったと判断したときは、部品装着ヘッド10をカメラKの上方に移動させる(図5のステップS10)。そして、ノズル部34の下端部を撮像し(図5のステップS11)、撮像したノズル部34の下端部の画像を解析し、部品装着ヘッド10のヘッド本体12に対するノズル部34の下端部の位置を求める(図5のステップS12)。   Next, the control device 110 determines whether or not two cycles have been performed with the above-described abutment of the two times on the upper surface of the jig base 9 as one cycle (step S9 in FIG. 5), and determines that two cycles have been performed. If so, the component mounting head 10 is moved above the camera K (step S10 in FIG. 5). And the lower end part of the nozzle part 34 is imaged (step S11 of FIG. 5), the image of the lower end part of the imaged nozzle part 34 is analyzed, and the position of the lower end part of the nozzle part 34 with respect to the head body 12 of the component mounting head 10 Is obtained (step S12 in FIG. 5).

次に、制御装置110は、求めたノズル部34の下端部の位置に基づいて、部品装着ヘッド10をフィーダFの前部の上方に移動させて吸着ノズル22の位置決めを行う(図5のステップS13)。そして、昇降軸14を下降させてノズル部34の下端部で部品Pを吸着する(図5のステップS14)。この場合、昇降軸14に対する吸着ノズル22の座りは改善されているので、ノズル部34の下端部の位置が部品Pの吸着前後で変化することはない。   Next, the control device 110 positions the suction nozzle 22 by moving the component mounting head 10 above the front portion of the feeder F based on the obtained position of the lower end portion of the nozzle portion 34 (step of FIG. 5). S13). And the raising / lowering shaft 14 is lowered | hung and the components P are adsorbed | sucked by the lower end part of the nozzle part 34 (step S14 of FIG. 5). In this case, since the sitting of the suction nozzle 22 with respect to the lifting shaft 14 is improved, the position of the lower end portion of the nozzle portion 34 does not change before and after the suction of the component P.

次に、制御装置110は、昇降軸14を上昇させ、求めたノズル部34の下端部の位置に基づいて、部品装着ヘッド10を基板PBの上方に移動させて吸着ノズル22の位置決めを行う(図5のステップS15)。そして、昇降軸14を下降させてノズル部34の下端部に吸着している部品Pを基板PBに装着する(図5のステップS16)。この場合、昇降軸14に対する吸着ノズル22の座りは改善されているので、ノズル部34の下端部の位置が部品Pの装着前後で変化することはない。   Next, the control device 110 raises the lifting shaft 14 and moves the component mounting head 10 above the substrate PB based on the obtained position of the lower end portion of the nozzle portion 34 to position the suction nozzle 22 ( Step S15 in FIG. Then, the elevating shaft 14 is lowered to mount the component P adsorbed on the lower end portion of the nozzle portion 34 on the substrate PB (step S16 in FIG. 5). In this case, since the seating of the suction nozzle 22 with respect to the lifting shaft 14 is improved, the position of the lower end portion of the nozzle portion 34 does not change before and after the component P is mounted.

制御装置110は、部品Pを基板PBに当接して設定時間経過後、第一エア通路を介して吸着ノズル22のノズル側通路68に供給していた負圧を解除し、部品Pの吸着ノズル22への吸着を解除し、昇降軸14を上昇させる。そして、部品実装処理が完了したか否かを判断し(図5のステップS17)、部品実装処理が完了していないときは、ステップS1に戻って部品装着ヘッド10の吸着ノズル22を交換する必要が有るか否かを判断し、吸着ノズル22を交換する必要が無いと判断したときは、ステップS13に進んで上述の処理を繰り返す。一方、ステップS17において、部品実装処理が完了したときは、全ての処理を終了する。   The control device 110 releases the negative pressure supplied to the nozzle side passage 68 of the suction nozzle 22 via the first air passage after the set time has elapsed after contacting the part P with the substrate PB, and the suction nozzle of the part P The suction to 22 is released, and the elevating shaft 14 is raised. Then, it is determined whether or not the component mounting process is completed (step S17 in FIG. 5). When the component mounting process is not completed, it is necessary to return to step S1 and replace the suction nozzle 22 of the component mounting head 10. When it is determined that there is no need to replace the suction nozzle 22, the process proceeds to step S13 and the above-described processing is repeated. On the other hand, when the component mounting process is completed in step S17, all the processes are terminated.

(5.別形態)
上述の実施形態では、第一昇降装置18,82及び第二昇降装置80,85,86,106,58を備える部品装着ヘッド10の吸着ノズル22と昇降軸14との座りを改善できる部品実装機1を説明した。しかし、第二昇降装置80,85,86,106,58を備えず、第一昇降装置18,82のみ備える部品装着ヘッド200(図7参照)のノズル部201及びホルダ部202でなる吸着ノズル203と昇降軸204との座りを改善できる部品実装機にも、図略の治具台の上面へのノズル部201の下端部の押し当てを適用できる。
(5. Different forms)
In the above-described embodiment, the component mounting machine capable of improving the sitting of the suction nozzle 22 and the lifting shaft 14 of the component mounting head 10 including the first lifting devices 18 and 82 and the second lifting devices 80, 85, 86, 106 and 58. 1 was explained. However, the suction nozzle 203 including the nozzle portion 201 and the holder portion 202 of the component mounting head 200 (see FIG. 7) that does not include the second lifting devices 80, 85, 86, 106, and 58 but includes only the first lifting devices 18 and 82. The pressing of the lower end portion of the nozzle portion 201 against the upper surface of a jig base (not shown) can also be applied to a component mounter that can improve the sitting of the lifting shaft 204.

図7に示すように、ノズル部201は、ホルダ部202に対し圧縮コイルばね205を介して保持される。ノズル部201は、圧縮コイルばね205により下方に付勢されており、部品の吸着及び装着の際の押圧力による圧縮コイルばね205の縮小により上昇する。ホルダ部202は、昇降軸204に対し係止ピン206(本発明の「ピン部材」に相当)を介して着脱可能に保持される。このような部品装着ヘッド200においても、吸着ノズル203を交換したときは、昇降軸204に対する吸着ノズル203の座りが落ち着いていない場合があり、治具台の上面へのノズル部201の下端部の押し当てを適用することで上記座りを落ち着かせることができる。   As shown in FIG. 7, the nozzle part 201 is held by a holder part 202 via a compression coil spring 205. The nozzle portion 201 is urged downward by a compression coil spring 205 and is lifted by contraction of the compression coil spring 205 due to a pressing force at the time of component adsorption and mounting. The holder 202 is detachably held with respect to the lifting shaft 204 via a locking pin 206 (corresponding to a “pin member” of the present invention). Even in such a component mounting head 200, when the suction nozzle 203 is replaced, the suction nozzle 203 may not be seated with respect to the lifting shaft 204, and the lower end portion of the nozzle portion 201 on the upper surface of the jig base may be lowered. The sitting can be calmed down by applying the pressing.

(6.効果)
本実施形態の部品実装機1は、供給される部品Pを吸着し、搬送される基板PB上に移送して装着する部品実装機1であって、ヘッド本体12と、ヘッド本体12に昇降可能に保持される昇降軸204と、昇降軸204の下端部に着脱可能に装填され、下端部にて部品Pを吸着する吸着ノズル203と、昇降軸204をヘッド本体12に対し昇降させる第一昇降装置18,82と、昇降軸204の下端部と吸着ノズル203との装填状態の矯正に用いる治具台9と、ヘッド本体12に対する吸着ノズル203の下端部の位置を検出する検出装置Kと、を備える。
(6. Effect)
The component mounter 1 according to the present embodiment is a component mounter 1 that sucks a component P to be supplied, transfers the component P onto a substrate PB to be transported, and mounts the component P on the substrate PB. The lifting / lowering shaft 204 held by the lower / lower portion of the lifting / lowering shaft 204, the suction nozzle 203 that sucks the component P at the lower end, and the first lifting / lowering that raises / lowers the lifting / lowering shaft 204 relative to the head body 12. Devices 18, 82, a jig base 9 used to correct the loading state of the lower end portion of the lifting shaft 204 and the suction nozzle 203, a detection device K for detecting the position of the lower end portion of the suction nozzle 203 relative to the head body 12, Is provided.

そして、吸着ノズル203を交換したとき、第一昇降装置18,82を作動させて吸着ノズル203の下端部を治具台9の上面に押し当て、押し当ての後に吸着ノズル203の下端部の位置を検出装置Kで検出し、検出装置Kの検出結果に基づいて部品Pを吸着する時の吸着ノズル203の位置決め及び部品Pを基板PBに装着する時の吸着ノズル203の位置決めの少なくとも一方を行う。   When the suction nozzle 203 is replaced, the first elevating devices 18 and 82 are operated to press the lower end portion of the suction nozzle 203 against the upper surface of the jig base 9, and the position of the lower end portion of the suction nozzle 203 is pressed after the pressing. Is detected by the detection device K, and at least one of positioning of the suction nozzle 203 when sucking the component P and positioning of the suction nozzle 203 when mounting the component P on the substrate PB is performed based on the detection result of the detection device K. .

このように、交換した吸着ノズル203の下端部は、治具台9の上面に押し当てられるので、当該吸着ノズル203は、昇降軸204に対する座りが改善される。そして、押し当て後の吸着ノズル203の下端部の位置は、部品Pの吸着前後及び装着前後であっても変動が抑制される。よって、変動が抑制された状態の吸着ノズル203の下端部の検出位置に基づいて、部品Pの吸着又は装着を行うことにより吸着ノズルの位置決め精度を向上でき、部品Pの吸着又は装着のズレやミスの発生を防止できる。   Thus, the lower end portion of the replaced suction nozzle 203 is pressed against the upper surface of the jig base 9, so that the seating of the suction nozzle 203 with respect to the lifting shaft 204 is improved. And the position of the lower end part of the suction nozzle 203 after pressing is suppressed even before and after the suction of the component P and before and after the mounting. Therefore, the positioning accuracy of the suction nozzle can be improved by sucking or mounting the component P based on the detection position of the lower end portion of the suction nozzle 203 in a state in which the fluctuation is suppressed. The occurrence of mistakes can be prevented.

また、吸着ノズル22は、下端部にて部品を吸着するノズル部34及びノズル部34を保持するホルダ部26を有し、ノズル部34がホルダ部26に昇降可能に保持され、ホルダ部26が昇降軸14の下端部に着脱可能に装填され、部品実装機1は、さらにノズル部34をホルダ部26に対し昇降させる第二昇降装置80,85,86,106,58を備える。そして、吸着ノズル22を交換したとき、第一及び第二昇降装置18,82,80,85,86,106,58を作動させて吸着ノズル22の下端部を治具台9の上面に押し当て、押し当ての後に吸着ノズル22の下端部の位置を検出装置Kで検出し、検出装置Kの検出結果に基づいて部品Pを吸着する時の吸着ノズル22の位置決め及び部品Pを基板PBに装着する時の吸着ノズル22の位置決めの少なくとも一方を行う。   Further, the suction nozzle 22 has a nozzle portion 34 that sucks components at the lower end portion and a holder portion 26 that holds the nozzle portion 34, and the nozzle portion 34 is held by the holder portion 26 so as to be movable up and down. The component mounter 1 is detachably loaded on the lower end portion of the elevating shaft 14, and further includes second elevating devices 80, 85, 86, 106, 58 that elevate the nozzle portion 34 relative to the holder portion 26. When the suction nozzle 22 is replaced, the first and second lifting / lowering devices 18, 82, 80, 85, 86, 106, 58 are operated to press the lower end portion of the suction nozzle 22 against the upper surface of the jig base 9. The position of the lower end portion of the suction nozzle 22 is detected by the detection device K after the pressing, and the positioning of the suction nozzle 22 when the component P is sucked based on the detection result of the detection device K and the component P is mounted on the substrate PB At least one of the positioning of the suction nozzle 22 is performed.

第二昇降装置80,85,86,106,58は、ノズル部34をホルダ部26に対し昇降させるので、交換した吸着ノズル22と昇降軸14の座りが悪いと、ノズル部34のホルダ部26に対する昇降が困難となる。しかし、交換した吸着ノズル22の下端部は、治具台9の上面に押し当てられるので、当該吸着ノズル22は、昇降軸14に対する座りが改善される。よって、ノズル部34のホルダ部26に対する昇降は、容易に行うことができる。また、押し当て後の吸着ノズル22の下端部の位置は、部品Pの吸着前後及び装着前後であっても変動が抑制されるので、当該吸着ノズル22の下端部の検出位置に基づく部品Pの吸着及び装着の精度を向上でき、部品Pの吸着及び装着のズレやミスの発生を防止できる。   The second elevating devices 80, 85, 86, 106, 58 raise and lower the nozzle portion 34 with respect to the holder portion 26. It becomes difficult to move up and down. However, since the lower end portion of the replaced suction nozzle 22 is pressed against the upper surface of the jig base 9, the seating of the suction nozzle 22 with respect to the lifting shaft 14 is improved. Therefore, raising / lowering of the nozzle part 34 with respect to the holder part 26 can be easily performed. Moreover, since the fluctuation | variation is suppressed even if the position of the lower end part of the suction nozzle 22 after pressing is before and after the adsorption | suction of the component P, and before and behind mounting | wearing, of the part P based on the detection position of the lower end part of the said suction nozzle 22 The accuracy of suction and mounting can be improved, and the occurrence of misalignment or mistake in the suction and mounting of the component P can be prevented.

また、吸着ノズル22,203は、ピン部材46,206を介して昇降軸14,204の下端部に着脱可能に装填されるので、吸着ノズル22,203を交換したときは、昇降軸14,204とのガタが大きくなる。しかし、交換した吸着ノズル22,203の下端部は、治具台9の上面に押し当てられるので、当該吸着ノズル22,203は、昇降軸14,204に対する座りが改善される。   Further, since the suction nozzles 22 and 203 are detachably loaded on the lower end portions of the lifting shafts 14 and 204 via the pin members 46 and 206, when the suction nozzles 22 and 203 are replaced, the lifting shafts 14 and 204 are replaced. The backlash increases. However, since the lower end portions of the replaced suction nozzles 22 and 203 are pressed against the upper surface of the jig base 9, the suction nozzles 22 and 203 are improved in sitting on the lifting shafts 14 and 204.

(7.その他)
上述の各実施形態では、部品実装機1は、治具台9を備える構成としたが、基板搬送装置2のガイドレール5a,5bやノズルステーションS等の部品装着ヘッド10の移動領域に配置されている部材を治具台9の代わりに使用する部品実装機1としてもよい。
(7. Others)
In each of the above-described embodiments, the component mounting machine 1 is configured to include the jig base 9, but is disposed in the movement region of the component mounting head 10 such as the guide rails 5 a and 5 b of the board transfer device 2 and the nozzle station S. It is good also as the component mounting machine 1 which uses the member currently used instead of the jig stand 9. FIG.

10,200:部品装着ヘッド、12:ヘッド本体、14,204:昇降軸、18:第一リニアモータ(第一昇降装置)、22,203:吸着ノズル、26,202:ホルダ部、28:軸部、30,31:円板部、32:フランジ部、34,201:ノズル部、36:ばね保持筒、37:ベアリング、46,206:係止ピン(ピン部材)、58:付勢スプリング(第二昇降装置)、80:第二リニアモータ(第二昇降装置)、82:第一昇降駆動部材(第一昇降装置)、85:第二昇降駆動部材(第二昇降装置)、86,87:ローラ(第二昇降装置)、106:ロードセル(第二昇降装置)、110:制御装置   10, 200: component mounting head, 12: head body, 14, 204: lifting shaft, 18: first linear motor (first lifting device), 22, 203: suction nozzle, 26, 202: holder section, 28: shaft Part, 30, 31: disc part, 32: flange part, 34, 201: nozzle part, 36: spring holding cylinder, 37: bearing, 46, 206: locking pin (pin member), 58: biasing spring ( Second lifting device), 80: second linear motor (second lifting device), 82: first lifting drive member (first lifting device), 85: second lifting drive member (second lifting device), 86, 87 : Roller (second lifting device), 106: Load cell (second lifting device), 110: Control device

Claims (3)

供給される部品を吸着し、搬送される基板上に移送して装着する部品実装機であって、
ヘッド本体と、
前記ヘッド本体に昇降可能に保持される昇降軸と、
前記昇降軸の下端部に着脱可能に装填され、下端部にて部品を吸着する吸着ノズルと、
前記昇降軸を前記ヘッド本体に対し昇降させる第一昇降装置と、
前記昇降軸の下端部と前記吸着ノズルとの装填状態の矯正に用いる治具台と、
前記ヘッド本体に対する前記吸着ノズルの下端部の位置を検出する検出装置と、
を備え、
前記吸着ノズルを交換したとき、前記第一昇降装置を作動させて前記吸着ノズルの下端部を前記治具台の上面に押し当て、
押し当ての後に前記吸着ノズルの下端部の位置を前記検出装置で検出し、
前記検出装置の検出結果に基づいて前記部品を吸着する時の前記吸着ノズルの位置決め及び前記部品を前記基板に装着する時の前記吸着ノズルの位置決めの少なくとも一方を行う、部品実装機。
A component mounter that picks up supplied components, transfers them onto a substrate to be transported, and mounts them.
The head body,
A lifting shaft held by the head main body so as to be movable up and down;
A suction nozzle that is detachably loaded at the lower end of the lifting shaft and sucks components at the lower end,
A first lifting device that lifts and lowers the lifting shaft with respect to the head body;
A jig base used to correct the loading state of the lower end of the lifting shaft and the suction nozzle;
A detection device for detecting a position of a lower end portion of the suction nozzle with respect to the head body;
With
When the suction nozzle is replaced, the first lifting device is operated to press the lower end of the suction nozzle against the upper surface of the jig base,
After the pressing, the detection device detects the position of the lower end of the suction nozzle,
A component mounting machine that performs at least one of positioning of the suction nozzle when sucking the component and positioning of the suction nozzle when mounting the component on the substrate based on a detection result of the detection device.
前記吸着ノズルは、下端部にて前記部品を吸着するノズル部及び前記ノズル部を保持するホルダ部を有し、前記ノズル部が前記ホルダ部に昇降可能に保持され、前記ホルダ部が前記昇降軸の下端部に着脱可能に装填され、
前記部品実装機は、さらに前記ノズル部を前記ホルダ部に対し昇降させる第二昇降装置、を備え、
前記吸着ノズルを交換したとき、前記第一及び第二昇降装置を作動させて前記吸着ノズルの下端部を前記治具台の上面に押し当て、
押し当ての後に前記吸着ノズルの下端部の位置を前記検出装置で検出し、
前記検出装置の検出結果に基づいて前記部品を吸着する時の前記吸着ノズルの位置決め及び前記部品を前記基板に装着する時の前記吸着ノズルの位置決めの少なくとも一方を行う、請求項1に記載の部品実装機。
The suction nozzle has a nozzle portion that sucks the component at a lower end portion and a holder portion that holds the nozzle portion, the nozzle portion is held by the holder portion so as to be movable up and down, and the holder portion is supported by the lifting shaft. Is detachably loaded at the lower end of the
The component mounter further includes a second lifting device that lifts and lowers the nozzle portion relative to the holder portion,
When the suction nozzle is replaced, the first and second lifting devices are operated to press the lower end portion of the suction nozzle against the upper surface of the jig base,
After the pressing, the detection device detects the position of the lower end of the suction nozzle,
The component according to claim 1, wherein at least one of positioning of the suction nozzle when sucking the component and positioning of the suction nozzle when mounting the component on the substrate is performed based on a detection result of the detection device. Mounting machine.
前記吸着ノズルは、ピン部材を介して前記昇降軸の下端部に着脱可能に装填される、請求項1又は2に記載の部品実装機。   The component mounting machine according to claim 1, wherein the suction nozzle is detachably mounted on a lower end portion of the lifting shaft via a pin member.
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