JP2017077723A - 複合部品を付加製造するためのシステム及び方法 - Google Patents
複合部品を付加製造するためのシステム及び方法 Download PDFInfo
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- JP2017077723A JP2017077723A JP2016141076A JP2016141076A JP2017077723A JP 2017077723 A JP2017077723 A JP 2017077723A JP 2016141076 A JP2016141076 A JP 2016141076A JP 2016141076 A JP2016141076 A JP 2016141076A JP 2017077723 A JP2017077723 A JP 2017077723A
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Images
Classifications
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
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- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
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- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
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- B33Y70/00—Materials specially adapted for additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
【解決手段】システム100は、表面114に対して移動可能な供給ガイド112を備える。供給ガイド112は、連続可撓性ラインを、表面114に対して静止しているプリントパス122に沿って堆積させるよう構成される。システム100は更に、ある容積の液体フォトポリマ樹脂252を保持するよう、かつ、ある量の液体フォトポリマ樹脂252を非樹脂構成要素108に付着させて連続可撓性ラインを作り出すよう構成された、容器236を備える。システム100は更に、容器236に通して非樹脂構成要素108を引き出すよう、かつ、連続可撓性ライン106を供給ガイド112から押し出すよう構成された、送り機構104を備える。システムは更に、硬化エネルギー118の供給源116を備える。
【選択図】図1
Description
Claims (20)
- 複合部品(102)を付加製造するためのシステム(100)であって、
表面(114)に対して移動可能であり、かつ、連続可撓性ライン(106)の少なくとも1つのセグメント(120)を、前記表面(114)に対して静止しているプリントパス(122)に沿って堆積させるよう構成された、供給ガイド(112)と、
ある容積の液体フォトポリマ樹脂(252)を保持するよう、かつ、ある量の前記液体フォトポリマ樹脂(252)を非樹脂構成要素(108)に付着させるよう構成された、容器(236)と、
前記容器(236)に通して前記非樹脂構成要素(108)を引き出し、かつ、前記非樹脂構成要素(108)を備え、前記容器(236)内で前記非樹脂構成要素(108)に付着した少なくともいくらかの前記液体フォトポリマ樹脂(252)を含むフォトポリマ樹脂構成要素(110)を更に備える前記連続可撓性ライン(106)を、前記供給ガイド(112)から押し出すよう構成された、送り機構(104)と、
前記連続可撓性ライン(106)の前記セグメント(120)が前記供給ガイド(112)から出た後に、前記連続可撓性ライン(106)の前記セグメント(120)の少なくとも一部分(124)に硬化エネルギー(118)を供給するよう構成されている、前記硬化エネルギー(118)の供給源(116)とを備える、システム(100)。 - 前記容器(236)は、前記非樹脂構成要素(108)を受容するよう、かつ、前記連続可撓性ライン(106)を排出するよう構成され、
前記容器(236)は、入口部(238)であって、そこを通って前記非樹脂構成要素(108)が前記容器(236)内へと受容される入口部(238)と、出口部(240)であって、そこを通って前記連続可撓性ライン(106)が前記容器(236)から排出される出口部(240)とを備え、
前記出口部(240)は、前記連続可撓性ライン(106)の部分として前記容器(236)から出る前記液体フォトポリマ樹脂(252)の量を制限するよう形作られた、収束通路(242)を備える、請求項1に記載のシステム(100)。 - 前記収束通路(242)は、前記液体フォトポリマ樹脂(252)の前記非樹脂構成要素(108)への均一な付着を容易にするよう形作られる、請求項2に記載のシステム(100)。
- 前記容器(236)は、前記非樹脂構成要素(108)を受容するよう、かつ、前記連続可撓性ライン(106)を排出するよう構成され、
前記容器(236)は更に、既定の経路に沿って、前記非樹脂構成要素(108)を送って前記容器(236)に通すよう配置された、ガイド(244)を備える、請求項1から3のいずれか一項に記載のシステム(100)。 - 前記ガイド(244)は、前記非樹脂構成要素(108)が前記容器(236)を通って進行する際に、前記非樹脂構成要素(108)のいかなる2つの連続するセグメントの間にも60度未満の湾曲を付与しないよう配置される、請求項4に記載のシステム(100)。
- 前記ガイド(244)は2つ以上のガイド構造体(245)を備える、請求項4又は5に記載のシステム(100)。
- 前記ガイド(244)は一又は複数のローラ(247)を備える、請求項4から6のいずれか一項に記載のシステム(100)。
- 前記一又は複数のローラ(247)のうちの少なくとも1つは、前記容器(236)を通る前記非樹脂構成要素(108)の移動を容易にするよう構成された、モータ駆動のローラ(249)を含む、請求項7に記載のシステム(100)。
- 更に、前記液体フォトポリマ樹脂(252)の補給源(262)を備え、
前記容器(236)は、前記容器(236)内の前記液体フォトポリマ樹脂(252)の高さが下方閾値高さ以下である場合にそれを検出するよう配置された、低位センサ(246)を備え、
前記補給源(262)は、前記液体フォトポリマ樹脂(252)の高さが前記下方閾値高さ以下になると前記液体フォトポリマ樹脂(252)を前記容器(236)に選択的に供給するよう構成される、請求項8に記載のシステム(100)。 - 更に、前記液体フォトポリマ樹脂(252)の前記補給源(262)を備え、
前記容器(236)は更に、前記容器(236)内の前記液体フォトポリマ樹脂(252)の高さが上方閾値高さ以上である場合にそれを検出するよう配置された、高位センサ(248)を備え、
前記補給源(262)は、前記液体フォトポリマ樹脂(252)の高さが前記下方閾値高さ以下になると前記液体フォトポリマ樹脂(252)を前記容器(236)に選択的に供給するよう、かつ、前記液体フォトポリマ樹脂(252)の高さが前記上方閾値高さ以上になると前記液体フォトポリマ樹脂(252)の前記容器(236)への供給を選択的に止めるよう、構成される、請求項9に記載のシステム(100)。 - 前記硬化エネルギー(118)の前記供給源(116)は、前記送り機構(104)が前記プリントパス(122)に向けて前記供給ガイド(112)を通して前記連続可撓性ライン(106)を押すにつれて、前記連続可撓性ライン(106)の前記セグメント(120)が前記プリントパス(122)に沿って堆積された後に、前記連続可撓性ライン(106)の前記セグメント(120)の少なくとも前記部分(124)に、前記硬化エネルギー(118)を供給するよう構成される、請求項1から10のいずれか一項に記載のシステム(100)。
- 前記硬化エネルギー(118)の前記供給源(116)は、前記連続可撓性ライン(106)の前記セグメント(120)の少なくとも前記部分(124)に、既定の量又は能動的に決定される量の前記硬化エネルギー(118)を制御された速度で供給するよう構成される、請求項1から11のいずれか一項に記載のシステム(100)。
- 前記硬化エネルギー(118)の前記供給源(116)は、前記供給ガイド(112)に作動的に連結され、前記供給ガイド(112)と共に動くよう構成されている、請求項1から12のいずれか一項に記載のシステム(100)。
- 前記硬化エネルギー(118)の前記供給源(116)は、前記連続可撓性ライン(106)の前記セグメント(120)の第1層(140)を、前記第1層(140)の少なくとも一部分が前記表面(114)に接して前記供給ガイド(112)によって堆積されていくにつれて、部分的に硬化するよう、かつ、第2層(142)が前記第1層(140)に接して前記供給ガイド(112)によって堆積されていくにつれて、前記第1層(140)を更に硬化し、前記第2層(142)を部分的に硬化するよう構成される、請求項1から13のいずれか一項に記載のシステム(100)。
- 前記供給ガイド(112)は、ガイド入口部(284)と、ガイド出口部(206)であって、そこを通って前記連続可撓性ライン(106)が前記供給ガイド(112)から出るガイド出口部(206)と、前記ガイド入口部(284)から前記ガイド出口部(206)へと延びるガイドライン通路(154)とを備え、
前記送り機構(104)は、前記ガイドライン通路(154)を通して前記連続可撓性ライン(106)を押すよう構成され、
前記送り機構(104)は、支持フレーム(156)と、それぞれの回転軸(159)を有する対向ローラ(157)とを備え、
前記対向ローラ(157)は、前記支持フレーム(156)に回転可能に連結され、
前記対向ローラ(157)は、前記連続可撓性ライン(106)の両側に係合するよう構成され、
前記対向ローラ(157)は、前記ガイドライン通路(154)を通して前記連続可撓性ライン(106)を押すために、選択的に回転するよう構成される、請求項1から14のいずれか一項に記載のシステム(100)。 - 更に、前記供給ガイド(112)に作動的に連結され、かつ、前記連続可撓性ライン(106)の前記セグメント(120)が前記供給ガイド(112)から出た後に、前記連続可撓性ライン(106)の前記セグメント(120)の少なくとも一区域(180)に圧縮力を付与するよう構成された、圧縮機(138)を備える、請求項1から15のいずれか一項に記載のシステム(100)。
- 前記圧縮機(138)は、前記供給ガイド(112)に対して回転可能である、請求項16に記載のシステム(100)。
- 更に、前記供給ガイド(112)に作動的に連結され、かつ、前記連続可撓性ライン(106)の前記セグメント(120)が前記供給ガイド(112)から出た後に、前記連続可撓性ライン(106)の前記セグメント(120)の少なくとも一区域(194)を研磨するよう構成された、粗面機(144)を備える、請求項1から14のいずれか一項に記載のシステム(100)。
- 前記供給ガイド(112)は、ガイドライン通路(154)であって、それを通って前記連続可撓性ライン(106)が前記プリントパス(122)に供給されるガイドライン通路(154)を備え、前記ガイドライン通路(154)はガイド出口部(206)を備え、システム(100)は更に、前記ガイド出口部(206)の近くで前記連続可撓性ライン(106)を選択的に切断するよう構成されたカッター(208)を備える、請求項1から18のいずれか一項に記載のシステム(100)。
- 更に、前記連続可撓性ライン(106)の前記セグメント(120)が前記供給ガイド(112)から出た後に、前記連続可撓性ライン(106)の前記セグメント(120)における不具合を検出するよう構成された、不具合検出器(224)を備える、請求項1から19のいずれか一項に記載のシステム(100)。
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