JP2015202696A - グリッド状接着剤貼り付けを用いる積層法 - Google Patents
グリッド状接着剤貼り付けを用いる積層法 Download PDFInfo
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- JP2015202696A JP2015202696A JP2015081029A JP2015081029A JP2015202696A JP 2015202696 A JP2015202696 A JP 2015202696A JP 2015081029 A JP2015081029 A JP 2015081029A JP 2015081029 A JP2015081029 A JP 2015081029A JP 2015202696 A JP2015202696 A JP 2015202696A
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- Prior art keywords
- adhesive
- sheet
- laminating
- air
- laminating sheet
- Prior art date
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- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
- B32B37/1292—Application of adhesive selectively, e.g. in stripes, in patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0047—Preventing air-inclusions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
- B29C65/4815—Hot melt adhesives, e.g. thermoplastic adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
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- B32—LAYERED PRODUCTS
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/285—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyethers
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
- B32B27/365—Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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Abstract
【解決手段】接着剤を積層用シート及び/又は部品の表面にグリッド状に貼り付け、そうして、シートおよび部品を接合した後に、接着剤をシートおよび部品の間に配置し、貼り付けられた接着剤の領域が、部品及びシートの間に存在する空気の除去を可能にするチャネルシステムを形成する方法。更に、前記で概略した方法によって得ることができる積層成形品に関する部品及び積層用シートの間に供給された接着剤グリッドの使用の結果、部品を積層用シートで積層した際に、空気封入の減少又は防止がもたらされるシートを積層する方法。
【選択図】なし
Description
本発明は、部品をシートで積層する方法に関し、その中では、接着剤を積層用シートおよび/または部品の表面にグリッド状に貼り付け、そうして、シートおよび部品を接合した後に、接着剤をシートおよび部品の間に配置し、貼り付けられた接着剤の間の領域が、部品およびシートの間に存在する空気の減圧適用による均一な除去(抜き出し)を確保するチャネル(channel)システムを形成する。
減圧または真空の適用、例えば、インモールドグレイニング(in-mold graining、IMG)法のような減圧積層またはその変形による、および/または押圧適用による、部品の積層は、産業上、普及している。
例えば、追加膜によっても達成することができる。
本明細書で使用されるように、用語「含む(comprising)」は、用語「含む」が使用されることに関する製品/方法/使用が、後で記載される要素「のみからなる(consist exclusively of)」選択肢も包含すると理解されるべきである。
・接着剤をグリッド状に積層用シートおよび/または部品の表面に貼り付け、その中で、接着剤のグリッド状の貼り付けから、該表面にチャネルが形成され;
・グリッド状に貼り付けられた接着剤の層が積層用シートおよび部品の間に配置されるように、部品および積層用シートを接合し;および
・減圧適用によって部品およびシートの間に存在する空気をチャネルから抜き出すことによって、積層用シートを部品と結合させる、
工程を含むことを特徴とする部品(或いは、基材と称する)および積層用シート(或いは、シートと称する)から積層成形品を製造する方法。
本発明は、上述の、部品および積層用シートから積層成形品を製造する方法、および本発明の方法によって得ることができる積層成形品、特に車両内装部品または車両内装部品の一部に関する。
パラメータの全ての決定および測定は、他の記載が無い限り、当業者に良く知られている標準的な条件下で、すなわち室温(21℃+/−1℃)および大気圧(1気圧)下で行った。
結果を以下の表に示す:
Claims (14)
- 以下の:
・接着剤をグリッド状に積層用シートおよび/または部品の表面に貼り付け、その中で、接着剤のグリッド状の貼り付けから該表面にチャネルが形成され;
・グリッド状に貼り付けられた接着剤の層が積層用シートおよび部品の間に配置されるように、部品および積層用シートを接合し;および
・減圧適用によって部品およびシートの間に存在する空気をチャネルから抜き出すことによって、積層用シートを部品と結合させる、
工程を含むことを特徴とする部品および積層用シートから積層成形品を製造する方法。 - 積層用シートと部品との結合を、減圧適用による部品およびシートの間に存在する空気のチャネルからの抜き出しと、押圧適用による部品およびシートの間に存在する空気のチャネルからの押し出しとの組合せによって行うことを特徴とする請求項1に記載の方法。
- 接着剤を、ドットまたはストライプ状、好ましくは切頭ピラミッド形、多角形、ダイヤモンド形、方形、卵形、L形、球形または不整形の接着剤付着物の形状、より好ましくは切頭ピラミッド形の接着剤付着物の形状で貼り付けることを特徴とする請求項1または2のいずれかに記載の方法。
- 前記接着剤付着物が、0.1mm以上から10.0mm以下、好ましくは0.3mm以上から5.0mm以下、より好ましくは0.5mm以上から4.0mm以下、さらに好ましくは1.0mm以上から3.5mm以下、特に1.5mm以上から2.5mm以下の間隔で供給されることを特徴とする請求項1〜3の一つまたはそれ以上に記載の方法。
- 前記接着剤が、反応性または非反応性の熱可塑性ホットメルト接着剤、好ましくはエチレン酢酸ビニル、ポリアクリレート、コポリアミド、コポリエステル、コポリエーテル、ポリオレフィン、ポリウレタン、または対応するコポリマーおよび/またはターポリマーをベースとするホットメルト接着剤からなる群から選ばれることを特徴とする請求項1〜4の一つまたはそれ以上に記載の方法。
- 前記積層用シートが、プラスチックシート、好ましくはポリ塩化ビニル(PVC)、ポリオレフィン、熱可塑性ポリオレフィン(TPO)、ポリカーボネート、ポリエーテル、ポリエステル、ポリウレタン、ポリ(メタ)アクリレート、またはそれらの組合せ、コポリマー若しくはターポリマーをベースとするプラスチックシートであることを特徴とする請求項1〜5の一つまたはそれ以上に記載の方法。
- 前記積層用シートの厚さが、0.1mm以上から7.0mm以下、好ましくは1.0mm以上から3.5mm以下、より好ましくは1.5mm以上から2.5mm以下の範囲内にあることを特徴とする請求項1〜6の一つまたはそれ以上に記載の方法。
- 前記部品が、空気不透過性または部分的空気透過性の材料から製造されたものであることを特徴とする請求項1〜7の一つまたはそれ以上に記載の方法。
- 前記部品が、アクリロニトリル−ブタジエン−スチレン(ABS)、ポリカーボネートABS(PCABS)、ポリプロピレン(PP)、ポリカーボネート(PC)、熱可塑性ポリオレフィン(TPO)の射出成形プラスチック、天然繊維PP、ガラス繊維、炭素繊維、プラスチック繊維、無機フィラー、バインダーPP、ポリウレタン、フェノール樹脂を含む繊維複合材、またはそれらの組合せから選ばれる材料から製造されたものであることを特徴とする請求項1〜8の一つまたはそれ以上に記載の方法。
- 前記部品が、積層しぼを有さないことを特徴とする請求項1〜9の一つまたはそれ以上に記載の方法。
- 接着剤を塗布した積層用シートを、部品との結合の前および/またはその間に加熱することを特徴とする請求項1〜10の一つまたはそれ以上に記載の方法。
- 接着剤を、ドットまたはストライプ状、好ましくは切頭ピラミッド形、多角形、ダイヤモンド形、方形、卵形、L形、球形または不整形の接着剤付着物の形状、より好ましくは切頭ピラミッド形の接着剤付着物の形状で貼り付けることを特徴とする請求項1〜11の一つまたはそれ以上に記載の方法。
- 前記積層が、減圧積層を含むことを特徴とする請求項1〜12の一つまたはそれ以上に記載の方法。
- 前記請求項の一つまたはそれ以上に記載の方法によって製造された積層成形品、特に車両内装部品の一部。
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IT201900005124A1 (it) * | 2019-04-04 | 2020-10-04 | Pogliano Flexible Packaging Srl | Nastro multistrato per l’imballaggio di prodotti e suo metodo di realizzazione |
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- 2015-04-03 KR KR1020150047304A patent/KR102414885B1/ko active IP Right Grant
- 2015-04-09 MX MX2015004477A patent/MX2015004477A/es active IP Right Grant
- 2015-04-10 JP JP2015081029A patent/JP6555917B2/ja active Active
- 2015-04-13 ES ES15163382.3T patent/ES2658975T3/es active Active
- 2015-04-13 EP EP15163382.3A patent/EP2933090B1/de active Active
- 2015-04-13 SI SI201530165T patent/SI2933090T1/en unknown
- 2015-04-13 US US14/684,641 patent/US20150290913A1/en not_active Abandoned
- 2015-04-13 PT PT151633823T patent/PT2933090T/pt unknown
- 2015-04-13 PL PL15163382T patent/PL2933090T3/pl unknown
- 2015-04-14 CN CN201510174915.9A patent/CN104802497B/zh active Active
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JP2020093541A (ja) * | 2018-12-03 | 2020-06-18 | トヨタ紡織株式会社 | 積層体及びその製造方法 |
JP7419772B2 (ja) | 2018-12-03 | 2024-01-23 | トヨタ紡織株式会社 | 積層体及びその製造方法 |
Also Published As
Publication number | Publication date |
---|---|
EP2933090A1 (de) | 2015-10-21 |
ES2658975T3 (es) | 2018-03-13 |
KR20150118534A (ko) | 2015-10-22 |
CN104802497A (zh) | 2015-07-29 |
EP2933089A1 (de) | 2015-10-21 |
EP2933090B1 (de) | 2017-11-08 |
JP6555917B2 (ja) | 2019-08-07 |
MX2015004477A (es) | 2016-02-12 |
KR102414885B1 (ko) | 2022-07-01 |
PT2933090T (pt) | 2018-01-11 |
CA2886425A1 (en) | 2015-10-14 |
SI2933090T1 (en) | 2018-02-28 |
PL2933090T3 (pl) | 2018-04-30 |
CN104802497B (zh) | 2017-12-15 |
US20150290913A1 (en) | 2015-10-15 |
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