JP2014202845A - 黒色感光性樹脂組成物及びその利用 - Google Patents
黒色感光性樹脂組成物及びその利用 Download PDFInfo
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- JP2014202845A JP2014202845A JP2013077535A JP2013077535A JP2014202845A JP 2014202845 A JP2014202845 A JP 2014202845A JP 2013077535 A JP2013077535 A JP 2013077535A JP 2013077535 A JP2013077535 A JP 2013077535A JP 2014202845 A JP2014202845 A JP 2014202845A
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- photosensitive resin
- black photosensitive
- resin
- colorant
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- 229910017052 cobalt Inorganic materials 0.000 description 1
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- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
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- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
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- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
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Landscapes
- Materials For Photolithography (AREA)
- Non-Metallic Protective Coatings For Printed Circuits (AREA)
Abstract
Description
本願発明の(A)バインダーポリマーとは、有機溶媒に対して可溶性であり、重量平均分子量が、ポリエチレングリコール換算で1,000以上、1,000,000以下のポリマーである。
使用装置:東ソーHLC−8220GPC相当品
カラム :東ソー TSK gel Super AWM−H(6.0mmI.D.×15cm)×2本
ガードカラム:東ソー TSK guard column Super AW−H
溶離液:30mM LiBr+20mM H3PO4 in DMF
流速:0.6mL/min
カラム温度:40℃
検出条件:RI:ポラリティ(+)、レスポンス(0.5sec)
試料濃度:約5mg/mL
標準品:PEG(ポリエチレングリコール)。
で示されるジオール化合物と、下記一般式(2)
で示されるジイソシアネート化合物を反応させることにより、下記一般式(3)
で示されるウレタン結合を含有する繰り返し単位を含有する構造として得られる。
で示される水酸基及び少なくとも1つの(メタ)アクリロイル基を含有する化合物及び/又は下記一般式(5)
で示されるイソシアネート基及び少なくとも1つの(メタ)アクリロイル基を含有する化合物を反応させることにより得られる。
で示される2つの水酸基及び1つのカルボキシル基を含有する化合物を反応させることにより得られる。
で示されるテトラカルボン酸二無水物を反応させることにより得られる。
本願発明の(B)有機系着色剤とは、染料または顔料のいずれかであり、かつ本願発明の黒色感光性樹脂組成物を黒色にすることができる着色剤であれば限定されない。また、複数の有機系着色剤を組み合わせても良い。有機系着色剤の組み合わせとしては、青色着色剤、赤色着色剤、黄色着色剤、橙着色剤、紫着色剤を任意に組み合わせることができる。以下に具体例をカラーインデックス番号で示す。
本願発明の青色着色剤は、特に限定されないが、例えば、フタロシアニン系、アントラキノン系,ジオキサジン系等の顔料であるC.I.Pigment Blue 15、15:1、15:2、15:3、15:4、15:6、16、60、染料系であるSolvent Blue 35、63、68、70、83、87、94、97、122、136、67、70が挙げられる。上記以外にも金属置換もしくは無置換のフタロシアニン化合物も使用することができる。特に、銅フタロシアニン系が着色力の観点から好ましい。
本願発明の黄色着色剤としては、特に限定されないが、例えば、C.I.C.I.Pigment Red 122、149、166、177、179、242、224、254、264、272が挙げられる。
本願発明の黄色着色剤としては、特に限定されないが、例えば、C.I.Pigment Yellow 83、110、128、138、139、150、151、154、155、180、181が挙げられる。
本願発明の橙着色剤は、特に限定されないが、例えば、C.I.Pigment Orange 5、13、14、16、17、24、34、36、38、40、43、46、49、51、55、59、61、63、64、71、73が挙げられる。
本願発明の紫着色剤は、特に限定されないが、例えば、C.I.Pigment Violet 19、23、29、30、32、36、37、38、39、40、50、Solvent Violet 13、36が挙げられる。
青色着色剤1.0に対して、橙色着色剤を1.5〜3.0の比率で組み合わせる。
青色着色剤1.0に対して、赤色着色剤を1.2〜3.0の比率で組み合わせる。青色着色剤1.0に対して、紫色着色剤を1.2〜3.0の比率で組み合わせる。
青色着色剤1.0に対して、黄色着色剤を1.5〜4、橙色着色剤を1.0〜2.5の比率で組み合わせる。
青色着色剤1.0に対して、赤色着色剤を1.0〜2.0、黄色着色剤を=1.5〜3.0の比率で組み合わせる。
青色着色剤1.0に対して、黄色着色剤を1.0〜3.0、紫着色剤を=1〜2.0の比率で組み合わせる。
青色着色剤1.0に対して、橙着色剤を0.5〜2.0、紫着色剤を0.5〜2.0の比率で組み合わせる。
特に、青色着色剤、橙着色剤及び紫着色剤の組み合わせが、黒色度及び着色剤の量を制御することができるため好ましい。
色差計:45°色差計(日本電色工業社製 NR−11B)
<(C)熱硬化性樹脂>
本願発明の(C)熱硬化性樹脂とは、分子内に少なくとも1つの熱硬化性の有機基を含有する化合物である。
本願発明の(D)ラジカル重合性化合物とは、(E)光重合開始剤により重合反応が進行するラジカル重合性基を分子内に含有する化合物である。その中でも分子内に不飽和二重結合を少なくとも1つ有する樹脂であることが好ましい。さらには、上記不飽和二重結合は、(メタ)アクリロイル基、もしくはビニル基であることが好ましい。
本願発明の(E)光重合開始剤とは、UVなどのエネルギーによって活性化し、ラジカル重合性基の反応を開始・促進させる化合物である。
本願発明の黒色感光性樹脂組成物には、さらに必要に応じて接着助剤、消泡剤、レベリング剤、重合禁止剤、難燃剤等の各種添加剤を加えることができる。
本願発明の黒色感光性樹脂組成物は、上記(A)〜(E)成分及びその他成分を粉砕・分散させて混合し、得られることができる。粉砕・分散方法としては、特に限定されるものではないが、例えばビーズミル、ボールミル、3本ロール等の一般的な混練装置を用いて行われる。黒色感光性樹脂組成物に含まれる粒子の粒子径はJIS K 5600−2−5で規定されたゲージを用いる方法で測定することができる。また粒度分布測定装置を使用すれば、平均粒子径、粒子径、粒度分布を測定することができる。
使用装置:B型粘度計(ブルックフィールド社製 B型粘度計)
ここで、本願発明におけるチクソトロピックスインデックスを1.1〜3.5に制御する方法としては、特に限定されないが、以下の方法が挙げられる。
(A)成分100重量部に対して、有機系着色剤の量を3〜10重量部とし、かつ黒色度を示すL*値を25以下とし、更には、その他のフィラー成分の量を(A)成分100重量部に対して、70重量部以下とすることにより、チクソトロピックスインデックスを1.1〜3.5の範囲に制御することが可能となる。ここで、その他のフィラー成分とは、平均粒子径20μm以下かつ有機溶媒に実質的に溶解しない粉体物である。ここで、有機溶媒に実質的に溶解しないとは、室温で有機溶媒100重量部に対して溶解する重量が0.1重量部未満であることを意味する。また、上記有機溶媒は、特に限定されないが、例えば、上記例示されたものを用いることができる。
尚、その他のフィラーの種類によっては、70重量部以上でもチクソインデックストロピックスが1.1〜3.5の範囲であるならば、問題ない。また、70重量部以下でもチクソインデックストロピックスが範囲外になることもある。
(合成例1)
<(A)バインダーポリマー1>
攪拌機、温度計、滴下漏斗、及び窒素導入管を備えた反応容器に、重合用溶媒としてメチルトリグライム(=1,2−ビス(2−メトキシエトキシ)エタン)100.0gを仕込み、窒素気流下で攪拌しながら80℃まで昇温した。これに、室温で予め混合しておいた、メタクリル酸12.0g(0.14モル)、メタクリル酸ベンジル28.0g(0.16モル)、メタクリル酸ブチル60.0g(0.42モル)、ラジカル重合開始剤としてアゾビスイソブチロニトリル0.5gを80℃に保温した状態で3時間かけて滴下漏斗から滴下した。滴下終了後、反応溶液を攪拌しながら90℃まで昇温し、反応溶液の温度を90℃に保ちながら更に2時間攪拌を行い反応させた。上記反応を行うことでポリ(メタ)アクリル系樹脂溶液(A−1)を得た。得られた樹脂溶液の固形分濃度は50%、重量平均分子量は48,000、固形分の酸価は78mgKOH/gであった。尚、固形分濃度、重量平均分子量、酸価は下記の方法で測定した。
JIS K 5601−1−2に従って測定を行った。尚、乾燥条件は170℃×1時間の条件を選択した。
下記条件で測定を行った。
使用装置:東ソーHLC−8220GPC相当品
カラム :東ソー TSK gel Super AWM−H(6.0mmI.D.×15cm)×2本
ガードカラム:東ソー TSK guard column Super AW−H
溶離液:30mM LiBr+20mM H3PO4 in DMF
流速:0.6mL/min
カラム温度:40℃
検出条件:RI:ポラリティ(+)、レスポンス(0.5sec)
試料濃度:約5mg/mL
標準品:PEG(ポリエチレングリコール)。
JIS K 5601−2−1に従って測定を行った。
<(A)バインダーポリマー2>
攪拌機、温度計、及び窒素導入管を備えた反応容器に、重合用溶媒としてメチルトリグライム(=1,2-ビス(2-メトキシエトキシ)エタン)30.00gを仕込み、これに、ノルボルネンジイソシアネート10.31g(0.050モル)を仕込み、窒素気流下で攪拌しながら80℃に加温して溶解させた。この溶液に、ポリカーボネートジオール50.00g(0.025モル)(旭化成株式会社製、製品名PCDL T5652、重量平均分子量2000)及び2−ヒドロキシエチルメタクリレート6.51g(0.050モル)をメチルトリグライム30.00gに溶解した溶液を1時間かけて添加した。この溶液を5時間80℃で加熱攪拌を行い反応させた。上記反応を行うことで分子内にウレタン結合を有するウレタン系樹脂溶液(A−2)を得た。得られた樹脂溶液の固形分濃度は53%、重量平均分子量は5,200であった。尚、固形分濃度、重量平均分子量は合成例1と同様の方法で測定した。
<(A)バインダーポリマー3>
攪拌機、温度計、及び窒素導入管を備えた反応容器に、重合用溶媒としてメチルトリグライム(=1,2-ビス(2-メトキシエトキシ)エタン)130.60gを仕込み、これに、3,3’,4,4’−オキシジフタル酸二無水物31.02g(0.100モル)、ビス[4−(3−アミノフェノキシ)フェニル]スルホン34.45g(0.080モル)、ポリ(テトラメチレン/3−メチルテトラメチレンエーテル)グリコールビス(4−アミノベンゾエート)24.76g(0.020モル)を仕込み、窒素気流下で30分攪拌してポリアミド酸溶液を得た。次いで、この溶液を190℃に加温して2時間反応させた。上記反応を行うことでポリイミド系樹脂溶液(A−3)を得た。得られた樹脂溶液の固形分濃度は49%、重量平均分子量は36,000であった。尚、固形分濃度、重量平均分子量は合成例1と同様の方法で測定した。
<黒色感光性樹脂組成物の調製>
合成例で得られた(A)バインダーポリマー、(B)有機系着色剤、(C)熱硬化性樹脂、(D)ラジカル重合性化合物、(E)光重合開始剤、及びその他成分を添加して黒色感光性樹脂組成物を作製した。それぞれの構成原料の樹脂固形分での配合量及び原料の種類を表1に記載する。なお、表中の有機溶媒である1,2-ビス(2-メトキシエトキシ)エタンは上記合成した樹脂溶液に含まれる溶剤も含めた全溶剤量である。黒色感光性樹脂組成物ははじめに一般的な攪拌翼のついた攪拌装置で混合し、その後3本ロールミルで2回パスし均一な溶液とした。グラインドメーターにて粒子径を測定したところ、いずれも10μm以下であった。混合溶液を脱泡装置で溶液中の泡を完全に脱泡して下記評価を実施した。
Pigment Blue 15:3
<2>クラリアントジャパン株式会社製 黄色着色剤の製品名
Pigment Yellow 139
<3>クラリアントジャパン株式会社製 赤色着色剤の製品名
Pigment Red 149
<4>クラリアントジャパン株式会社製 橙着色剤の製品名
Pigment Orange 43
<5>クラリアントジャパン株式会社製 紫着色剤の製品名
Pigment Violet 19
<6>三菱化学株式会社製 2官能エポキシ樹脂の製品名
<7>日立化成工業株式会社製 EO変性ビスフェノールAジメタクリレートの製品名
<8>BASFジャパン株式会社製 オキシムエステル系光重合開始剤の製品名
<9>共栄社化学株式会社製 ブタジエン系消泡剤の製品名。
<10>クラリアントジャパン株式会社製 ホスフィン酸塩の製品名
<ポリイミドフィルム上への塗膜の作製>
上記黒色感光性樹脂組成物を、ベーカー式アプリケーターを用いて、25μmのポリイミドフィルム(株式会社カネカ製:商品名25NPI)に最終乾燥厚みが20μmになるように100mm×100mmの面積に流延・塗布し、80℃で20分乾燥した後、300mJ/cm2の積算露光量の紫外線を照射して露光した。次いで、1.0重量%の炭酸ナトリウム水溶液を30℃に加熱した溶液を用いて、1.0kgf/mm2の吐出圧で90秒スプレー現像を行った。現像後、純水で十分洗浄した後、150℃のオーブン中で30分加熱硬化させてポリイミドフィルム上に黒色感光性樹脂組成物の絶縁膜を作製した。
以下の項目につき評価を行った。評価結果を表2に記載する。
黒色感光性樹脂組成物のチクソインデックストロピックスは、以下の条件で実施した。
使用装置:B型粘度計(ブルックフィールド社製 B型粘度計)
チクソインデックストロピックスは、回転数2rpmと回転数20rpmとの比から求めた。
使用装置:スクリーン印刷機(株式会社ミノグループ製ミノマット5575)
基材:ポリイミドフィルム(株式会社カネカ製、アピカル25NPI、厚み25μm)
塗工厚み:30μm
スクリーンメッシュ:ポリエステル100メッシュ
スキージ:平型、硬度70°
印刷速度:100mm/sec
上記スクリーン印刷条件でスクリーン印刷し塗膜形成した後、1分間放置後の塗膜観察を行い判定した。
○:塗膜に泡が含有していない。
×:塗膜に泡が含有されている。
上記<ポリイミドフィルム上への塗膜の作製>の項目と同様の方法で得られた絶縁膜の表面観察を行い判定した。ただし、露光は、ライン幅/スペース幅=100μm/100μmのネガ型フォトマスクを置いて露光した。
〇:ポリイミドフィルム表面に顕著な線太りや現像残渣無くライン幅/スペース幅=100/100μmの感光パターンが描けているもの。
×:ポリイミドフィルム表面にライン幅/スペース幅=100/100μmの感光パターンが描けていないもの。
1mm角のマス目を有する方眼紙の上に上記<ポリイミドフィルム上への塗膜の作製>の項目で得られた試験片を置き、目視にて試験片の上からマス目を確認する方法で隠蔽性の評価を行った。
○:マス目が見えないもの。
×:マス目が見えるもの。
色差計:45°色差計(日本電色工業社製 NR−11B)を用いて、上記<ポリイミドフィルム上への塗膜の作製>の項目で得られた試験片の黒色度L*を測定した。
Claims (6)
- 少なくとも(A)バインダーポリマー、(B)有機系着色剤、(C)熱硬化性樹脂、(D)ラジカル重合性化合物、及び(E)光重合開始剤からなる黒色感光性樹脂組成物であって、該感光性樹脂組成物のチクソトロピックスインデックスが1.1〜3.5であり、かつ該黒色感光性樹脂組成物を硬化することにより得られる絶縁膜のL*値が25以下であることを特徴とする黒色感光性樹脂組成物。
- 上記(B)成分の少なくとも一つに銅フタロシアニン系の青色着色剤が含まれることを特徴とする請求項1記載の黒色感光性樹脂組成物。
- 請求項1または2に記載の黒色感光性樹脂組成物を基材表面に塗布し、乾燥して得られた樹脂フィルム。
- 請求項3に記載の樹脂フィルムを硬化させて得られる絶縁膜。
- 請求項4に記載の絶縁膜をプリント配線板に被覆した絶縁膜付きプリント配線板。
- 請求項4に記載の絶縁膜をフレキシブルプリント基板に被覆した絶縁膜付きフレキシブルプリント基板。
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KR20200041209A (ko) * | 2018-10-11 | 2020-04-21 | 동우 화인켐 주식회사 | 흑색 감광성 수지 조성물, 이를 사용하여 제조된 블랙 매트릭스 및/또는 칼럼스페이서를 포함하는 컬러필터, 및 상기 컬러필터를 포함하는 표시장치 |
KR102528890B1 (ko) * | 2018-10-11 | 2023-05-04 | 동우 화인켐 주식회사 | 흑색 감광성 수지 조성물, 이를 사용하여 제조된 블랙 매트릭스 및/또는 칼럼스페이서를 포함하는 컬러필터, 및 상기 컬러필터를 포함하는 표시장치 |
JP2021063950A (ja) * | 2019-10-16 | 2021-04-22 | 株式会社カネカ | 感光性樹脂組成物、感光性樹脂組成物よりなるスクリーン印刷版とその製造方法および感光性樹脂組成物よりスクリーン印刷版を用いた太陽電池の製造方法。 |
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