JP2014098149A - 持続可能なトナー - Google Patents
持続可能なトナー Download PDFInfo
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- JP2014098149A JP2014098149A JP2013225350A JP2013225350A JP2014098149A JP 2014098149 A JP2014098149 A JP 2014098149A JP 2013225350 A JP2013225350 A JP 2013225350A JP 2013225350 A JP2013225350 A JP 2013225350A JP 2014098149 A JP2014098149 A JP 2014098149A
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- toner
- resin
- polyol
- diol
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- 241001465754 Metazoa Species 0.000 description 3
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- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 3
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- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical class OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
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- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
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Classifications
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Abstract
【解決手段】少なくとも約70%の持続性内容物を含むトナー樹脂からなり、脱重合されたポリエチレンテレフタレート(PET)ポリオールと、二酸と、任意のジオールと、を含むポリエステルトナー樹脂であって、前記二酸は、生物分解可能な二酸、生物分解可能ではない二酸、またはこれら双方を含み;前記任意のジオールは、生物分解可能なジオール、生物分解可能ではないジオール、またはこれら双方を含み;前記トナー樹脂はさらに、任意のポリオール、任意のポリ酸またはこれら双方を含み;前記任意のポリオールおよび前記任意のポリ酸は、少なくとも3つの官能基を含む。
【選択図】なし
Description
プロピレングリコールを用いたポリエチレンテレフタレートボトルの脱重合
空きPETボトルを洗浄し、乾燥し、粒体(約3mm×約3mm×約1mmのサイズ)に細かく粉砕した。該粒状のPET(500g)をHoppes 2Lリアクター内に投入し、プロピレングリコール(750g)および酢酸亜鉛触媒(2.5g)をリアクターに加えた。リアクターを閉じ、ジャケット温度を213℃に設定した。続いてリアクターを窒素で200kPaに加圧し、撹拌器を50rpmに設定した。ニードル弁を用いて、リアクター内への窒素の小流を維持し、これによりプロピレングリコール蒸気が還流コンデンサ(ジャケット温度は130℃に設定)にキャリーオーバーされた。圧縮されたプロピレングリコールはその後、還流コンデンサからリアクターへ戻り得る。反応がこれらの条件下で8時間進んで、透明な液体が得られた。リアクタージャケットの温度をRTに下げ、内容物を一晩リアクター内に静置した。
再生ポリエチレンテレフタレートオリゴマーまたはプレポリマーの製造
リアクターの内容物を、ジャケット温度を213℃に設定して再加熱し、窒素除去とその後の吸引の双方により7時間にわたってプロピレングリコールを蒸留した。リアクターインペラを、3rpmで撹拌するように設定した。プロピレングリコール蒸留液は、次の脱重合反応での再利用のために回収した。その時点では主にオリゴマーPETからなるプレポリマーが、101℃の軟化点(Mettler Toledo軟化点測定装置で測定した)でリアクター内に残っていた。GPC分析により、Mwが3454g/m、Mnが2058g/m、PDIが1.67およびMzが5162g/mであることが明らかとなった。
トナー樹脂の製造
PETオリゴマー(365.85g)、トリメリト酸無水物(25.9g)、テトラプロペニルコハク酸無水物(72.2g)およびFascat 4100(ブチル(ヒドロキシ)スタンナン(stannanone)、2.8g)を1L Parrリアクター内に投入した。リアクター温度を210℃に設定し、アルゴン除去を行い、これにより水が縮合プロセスからコンデンサ内へキャリーオーバーされた。反応が7時間進行し、121℃の軟化点のポリマーが得られた。リアクター内容物を出し、リアクターを冷却した。
持続可能な樹脂
機械式アジテータ、蒸留装置およびボトムドレーン弁を備えた2L hopesリアクターに、336グラムの再生PETE(Reichholdから入手可、Mw=840)、64グラムの1,2プロピレングリコールおよび2グラムのFASCAT 4100(Arkema、Philadelphia、PA)を充填した。該混合物を3時間にわたって185℃に加熱し、さらに1時間維持した。次いでこの混合物に41グラムのコハク酸、623グラムのResinal 830(ロジン−フマレート付加物)、16グラムのグリセロールおよび53グラムの1,2−プロピレングリコールを加えた。その後、該混合物を、2時間にわたって205℃に加熱し、窒素による30KPaの加圧下に置いて、さらに3時間維持した。その後、大気圧に減圧し、温度を225℃に上げた。その後、圧力を1時間にわたって−70KPaに下げ、樹脂の軟化点が138℃になるまで維持した。樹脂を金属皿内に出し、室温に冷えるようそのままにした。該樹脂は、64℃のTgを有し、C14分析で測定して、67%のバイオ再生可能内容物、または持続性内容物を有していた。樹脂の再生PET内容物は32重量%であり、全体で90%を超える持続性内容物が得られた。
持続可能な樹脂エマルジョン
機械式アジテータ、蒸留装置およびボトムドレーン弁を備えた2L hopesリアクターに、604.8グラムの不均化ロジン酸(荒川化学工業株式会社、KR−614)、254.9グラムのグリセリンカーボネートおよび1.14グラムの2−メチルイミダゾールを充填した。該混合物を175℃にて6時間加熱し、その後、168グラムの再生PET(Reichhold、Mw=840)、56.8グラムの1,6−ヘキサンジオール、504グラムのイソフタル酸、159.6グラムのドデシルコハク酸および2グラムのFASCAT 4100を加えた。該混合物を、3時間にわたって205℃に加熱し、さらに3時間維持した。その後、該混合物を225℃に加熱し、−70KPaに減圧し、樹脂の軟化点が112℃になるまでさらに3時間維持した。樹脂を金属皿内に出し、室温に冷えるようそのままにした。該樹脂は、Tg57℃、酸価12.1であった。
トナーの製造
磁気攪拌棒を入れた2リットルのガラスビーカー内に、実施例4の146gの持続可能な樹脂エマルジョン(16.08重量パーセント)、9.27gの市販の結晶性樹脂エマルジョン(35.17重量パーセント)、14.49gのIGIワックス分散系(29.93重量パーセント)および16.37gのシアン顔料PB15:3(17.21重量パーセント)を加えた。それとは別に、0.84gのAl2(SO4)3(27.85重量パーセント)を凝集剤として均質化中に加えた。該混合物を700rpmで撹拌しながら40.7℃に加熱すると、粒子が凝集した。粒子径を、COULTER COUNTERにより、コア粒子が4.49μmの容積平均粒子径(1.29のGSDv)に達するまで、観察した。その後、81.0gの実施例4の持続可能な樹脂エマルジョンをシェル材料として加え、6.28μmの平均粒子径(1.31のGSDv)のコアシェル構造化粒子が生じた。その後、反応スラリーのpHを、4重量パーセントのNaOH溶液を用いて、7.59に上げてから、3.62gのEDTA(39重量パーセント)を用いてトナー成長をフリーズさせた。フリーズ後、反応混合物を合体のために79.4℃に加熱した。トナーを急冷すると、最終粒子径が7.27μm(1.39のGSDv)となった。トナースラリーを室温に冷やし、篩分け(25μm)、ろ過によって分離し、その後洗浄および凍結乾燥した。
トナーの製造
磁気攪拌棒を入れた2リットルのガラスビーカー内に、実施例5の152.64gの持続可能な樹脂エマルジョン(16.08重量パーセント)、9.27gの市販の結晶性樹脂エマルジョン(35.17重量パーセント)、14.49gのIGIワックス分散系(29.93重量パーセント)および16.37gのシアン顔料PB15:3(17.21重量パーセント)を加えた。それとは別に、0.84gのAl2(SO4)3(27.85重量パーセント)を凝集剤として均質化中に加えた。該混合物を700rpmで撹拌しながら40.7℃に加熱すると、粒子が凝集した。粒子径を、COULTER COUNTERにより、コア粒子が4.51μmの容積平均粒子径(1.28のGSDv)に達するまで、観察した。その後、84.30gの実施例5の持続可能な樹脂エマルジョンをシェル材料として加え、6.28μmの平均粒子径(1.31のGSDv)のコアシェル構造化粒子が生じた。その後、反応スラリーのpHを、4wt%のNaOH溶液を用いて、7.59に上げてから、3.62gのEDTA(39重量パーセント)を用いてトナー成長をフリーズさせた。フリーズ後、反応混合物を合体のために79.4℃に加熱した。トナーを急冷すると、最終粒子径が6.87μm(1.32のGSDv)となった。その後、トナースラリーを室温に冷やし、篩分け(25μm)、ろ過によって分離し、その後洗浄および凍結乾燥した。
Claims (10)
- 脱重合されたポリエチレンテレフタレート(PET)ポリオールと、二酸と、任意のジオールと、を含むポリエステルトナー樹脂であって、前記二酸は、生物分解可能な二酸、生物分解可能ではない二酸、またはこれら双方を含み;前記任意のジオールは、生物分解可能なジオール、生物分解可能ではないジオール、またはこれら双方を含み;前記トナー樹脂はさらに、任意のポリオール、任意のポリ酸またはこれら双方を含み;前記任意のポリオールおよび前記任意のポリ酸は、少なくとも3つの官能基を含み;前記トナー樹脂は、少なくとも約70%の持続性内容物を含む、トナー樹脂。
- 少なくとも約80%の持続性内容物を含む、請求項1に記載のトナー樹脂。
- 前記PETポリオールが、約200から約5000g/モルの分子量を含む、請求項1に記載のトナー樹脂。
- 前記PETポリオールが、約600から約2000g/モルの分子量を含む、請求項1に記載のトナー樹脂。
- 請求項1に記載のポリエステルトナー樹脂と、任意の第2アモルファス樹脂と、任意の結晶性樹脂と、を含むトナー粒子。
- 前記第2アモルファス樹脂が、脱重合された再生PETポリオールと、バイオベースのポリエステルまたはポリ酸試薬とを含み、少なくとも約70%の持続性内容物を含む、請求項5に記載のトナー粒子。
- 前記PETポリオールが、約200から約5000g/モル、または約600から約2000g/モルの分子量を含む、請求項6に記載のトナー粒子。
- 前記結晶性樹脂が、脱重合された再生PETポリオールと、二酸と、任意のジオールとを含む、請求項5に記載のトナー粒子であって、前記二酸は、生物分解可能な二酸、生物分解可能ではない二酸、またはこれら双方を含み;前記任意のジオールは、生物分解可能なジオール、生物分解可能ではないジオール、またはこれら双方を含み;前記トナー樹脂はさらに、任意のポリオール、任意のポリ酸またはこれら双方を含み;前記任意のポリオールおよび前記任意のポリ酸は、少なくとも3つの官能基を含む、トナー粒子。
- 脱重合された再生ポリエチレンテレフタレート(PET)ポリオールと、二酸と、任意のジオールとを含むシェルを含む、請求項5に記載のトナー粒子であって、前記二酸は、生物分解可能な二酸、生物分解可能ではない二酸、またはこれら双方を含み;前記任意のジオールは、生物分解可能なジオール、生物分解可能ではないジオール、またはこれら双方を含み;前記トナー樹脂はさらに、任意のポリオール、任意のポリ酸またはこれら双方を含み;前記任意のポリオールおよび前記任意のポリ酸は、少なくとも3つの官能基を含む、トナー粒子。
- 前記PETポリオールが、約200から約5000g/モル、または約600から約2000g/モルの分子量を含む、請求項9に記載のトナー粒子。
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JP2018013519A (ja) * | 2016-07-19 | 2018-01-25 | 花王株式会社 | トナー用結着樹脂組成物 |
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JP2019066536A (ja) * | 2017-09-28 | 2019-04-25 | 花王株式会社 | トナー用結着樹脂組成物 |
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- 2013-11-11 MX MX2013013137A patent/MX2013013137A/es unknown
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JP2017173507A (ja) * | 2016-03-23 | 2017-09-28 | 花王株式会社 | 静電荷像現像用トナーの製造方法 |
JP2018013519A (ja) * | 2016-07-19 | 2018-01-25 | 花王株式会社 | トナー用結着樹脂組成物 |
JP2018070705A (ja) * | 2016-10-26 | 2018-05-10 | 日華化学株式会社 | ポリエステル樹脂、トナー用結着樹脂及び静電荷像現像用トナー |
JP2019066536A (ja) * | 2017-09-28 | 2019-04-25 | 花王株式会社 | トナー用結着樹脂組成物 |
Also Published As
Publication number | Publication date |
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BR102013028225A2 (pt) | 2014-10-21 |
JP6138021B2 (ja) | 2017-05-31 |
RU2598843C2 (ru) | 2016-09-27 |
MX2013013137A (es) | 2014-05-22 |
CA2832607C (en) | 2016-07-26 |
CA2832607A1 (en) | 2014-05-15 |
RU2013150709A (ru) | 2015-05-20 |
US8916322B2 (en) | 2014-12-23 |
US20140134534A1 (en) | 2014-05-15 |
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